PUNCHING STATION AND METHOD FOR A RELIEF PLATE PRECURSOR
20220339812 · 2022-10-27
Assignee
Inventors
Cpc classification
B26D5/32
PERFORMING OPERATIONS; TRANSPORTING
B41N3/00
PERFORMING OPERATIONS; TRANSPORTING
B26F1/0092
PERFORMING OPERATIONS; TRANSPORTING
B26D5/34
PERFORMING OPERATIONS; TRANSPORTING
International classification
B26D5/32
PERFORMING OPERATIONS; TRANSPORTING
B26D5/34
PERFORMING OPERATIONS; TRANSPORTING
B26F1/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A punching station for arranging one or more penetration elements in or through an edge portion of a relief plate precursor or for arranging one or more perforations in the edge portion. The punching station includes a punching means comprising one or more penetration elements or perforating elements, the punching means configured for arranging the one or more penetration elements or perforating elements through or in an edge portion of the relief plate precursor. An abutment means is aligned with the punching means and configured for forming an abutment for the edge of the relief plate precursor. A detection means is configured to detect at two or more locations along the abutment means whether the edge portion of the relief plate precursor is correctly positioned against the abutment means. A signalling means is configured to communicate a signal in function of the detection by the detection means.
Claims
1. A punching station for arranging one or more penetration elements in or through an edge portion of a relief plate precursor or for arranging one or more perforations in an edge portion of a relief plate precursor, said punching station comprising: a punching means comprising one or more penetration elements or perforating elements, said punching means being configured for arranging the one or more penetration elements or perforating elements through or in an edge portion of the relief plate precursor; an abutment means aligned with the punching means and configured for forming an abutment for the edge of the relief plate precursor; a detection means configured to detect at two or more locations along the abutment means whether the edge portion of the relief plate precursor is correctly positioned against the abutment means; a signalling means configured to communicate a signal in function of the detection by the detection means.
2. The punching station according to claim 1, wherein the signalling means is configured to communicate the signal to the punching means.
3. The punching station according to claim 1, further comprising a signalling interface or an operator interface, wherein the signalling means is configured to communicate the signal to the signalling interface and/or operator interface, and/or wherein the signalling or operator interface is configured to generate an output based on said signal which can be sensed by an operator.
4. The punching station according to claim 1, wherein the abutment means comprises at least a first and a second abutment part which is movably arranged, such that when the edge portion is correctly positioned at the first location the first abutment part is in a first position and when it is not correctly positioned it is in a second position, and such that when the edge portion is correctly positioned at the second location the second abutment part is in a first position and when it is not correctly positioned it is in a second position.
5. The punching station according to claim 4, wherein the first and the second abutment part are pivotable from the first position to the second position and vice versa.
6. The punching station according to claim 4, wherein the detections means comprises a first and a second detector configured to detect a position of the first and the second abutment part, respectively.
7. The punching station according to claim 1, wherein the detection means comprises any one of the following: an optical detection means, a proximity detection means, a pressure detection means, an electrical detection means, a magnetic detection means, a mechanical detection means, a ferrous/non-ferrous metal detection means, or a combination thereof.
8. The punching station according to claim 1, wherein the abutment means comprises a plurality of alignment pins arranged in a row such that they can extend along the edge portion of the relief plate precursor.
9. The punching station according to claim 1, wherein the penetration elements are arranged on a transport bar, and the punching station is configured to receive the transport bar in a position aligned with the abutment means.
10. The punching station according to claim 1, wherein the punching means comprise a drive means configured to arrange the one or more penetration elements or perforating elements through or in an edge portion of the relief plate precursor.
11. The punching station according to claim 10, wherein the drive means comprise a hammer arranged movably such that it can be engaged against the edge portion of the relief precursor in order to arrange the one or more penetration elements or perforating elements through or in an edge portion of the relief plate precursor.
12. The punching station according to claims 10 and 11, wherein the transport bar is arranged to be positioned with the one or more penetration elements on one side of the edge portion and the hammer is arranged to engage the other side of the edge portion, wherein the hammer is provided with one or more holes corresponding with the one or more penetration elements.
13. The punching station according to claim 10, wherein the abutment means is arranged in a movable manner, such that they can be moved away, and in particular lowered, when the drive means is activated.
14. The punching station according to claim 1, wherein the first and the second location along the abutment means correspond with a location of a left and right side of the middle of the edge portion of the relief plate precursor, respectively.
15. An apparatus for treating a relief plate precursor comprising: a transport system with at least one, preferably at least two transport bars; a punching station configured for coupling an edge of a relief plate precursor to a transport bar of the at least one transport bar; said punching station comprising: a punching means comprising one or more penetration elements or perforating elements, said punching means being configured for arranging the one or more penetration elements or perforating elements through or in an edge portion of the relief plate precursor; an abutment means aligned with the punching means and configured for forming an abutment for the edge of the relief plate precursor; a detection means configured to detect at two or more locations along the abutment means whether the edge portion of the relief plate precursor is correctly positioned against the abutment means; a signalling means configured to communicate a signal in function of the detection by the detection means; a drive means configured to arrange the one or more penetration elements or perforating elements through or in an edge portion of the relief plate precursor; a treatment compartment configured for treating the relief plate precursor.
16. The apparatus according to claim 15, wherein the transport system is configured for transporting the relief plate precursor such that a leading edge of the relief plate precursor touches the abutment means, an such that the signalling means triggers the punching means.
17. The apparatus according to claim 15, further comprising a decoupling station configured to decouple the relief plate precursor from the transport bar, wherein the transport system is configured to move the transport bar from an outlet side of the treatment compartment through a discharge zone to the decoupling station such that the relief plate precursor can be discharged in the discharge zone after being decoupled from the transport bar and/or a removal means configured to remove a treated relief plate precursor after being decoupled from the transport bar in the decoupling station.
18. (canceled)
19. The apparatus according to claim 15, wherein the transport system comprises a forward transport mechanism configured to transport the transport bar with the coupled relief plate precursor at least from an inlet side to an outlet side of the treatment compartment, and from the outlet side to the decoupling station, wherein preferably the transport system further comprises a bar coupling means configured to couple the transport bar with coupled relief plate precursor to the forward transport mechanism; wherein preferably the transport system comprises a backward transport mechanism configured to transport the transport bar from the decoupling station back to the coupling station.
20-21. (canceled)
22. The apparatus according to claim 15, comprising a control unit configured to control the transport system, such that the at least two transport bars move simultaneously through the apparatus, wherein optionally the signalling means may be part of the control unit.
23-25. (canceled)
26. A punching method for arranging one or more penetration elements in or through an edge portion of a relief plate precursor or for arranging one or more perforations in an edge portion of a relief plate precursor, said relief plate precursor preferably comprising a substrate layer and at least one photosensitive layer (optionally a mask layer), said punching method being performed in a punching station, and comprising the steps of: bringing a relief plate precursor with a leading edge against an abutment means; detecting at two or more locations along the abutment means whether the edge portion of the relief plate precursor is correctly positioned against the abutment means; communicate a signal in function of the detection by the detection means; arranging the one or more penetration elements or perforating elements through or in an edge portion of the relief plate precursor when a signal indicating a correct positioning at the first and the second location has been communicated.
27. A method for treating a relief plate precursor comprising the steps of claim 26, wherein the one or more penetration elements are attached to a transport bar, wherein the method further comprises the steps of transporting the transport bar with the attached relief plate precursor through a treatment zone whilst removing soluble or liquefiable material and establishing a relief in the relief plate precursor, detaching the relief plate precursor form the transport bar in a decoupling station, optionally transporting the transport bar back to the punching station; wherein optionally the transport bar is moved in a closed loop from the punching station through the treatment zone to the decoupling station and back to the coupling station.
28. (canceled)
Description
BRIEF DESCRIPTION OF THE FIGURES
[0046] The accompanying drawings are used to illustrate presently preferred non limiting exemplary embodiments of the apparatus and method of the present invention. The above and other advantages of the features and objects of the invention will become more apparent and the invention will be better understood from the following detailed description when read in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF EMBODIMENTS
[0061]
[0062] The apparatus 1000 comprises a transport system 210, 220, 230 with at least one, preferably at least two, and even more preferably at least three transport bars 100 intended to be coupled to a relief plate precursor P. For example, four transport bars 100 may be provided to the transport system 210, 220, 230 as illustrated in
[0063] The apparatus 1000 comprises a punching station 300 configured for coupling a relief plate precursor P to a transport bar 100, a treatment compartment 400 configured for treating the relief plate precursor whilst the transport bar 100 to which the relief plate precursor P is coupled, is moved through the treatment compartment 400, and a plate decoupling station 500 configured for decoupling the treated relief plate precursor P from the transport bar 100. The transport system 210, 220, 230 is configured to automatically move each transport bar 100, after being coupled to a relief plate precursor P in the punching station 300, from the punching station 300 through the treatment station 400 to the plate decoupling station 500, and, after being decoupled from a treated relief plate precursor P, from the plate decoupling station 500 back to the punching station 300, such that the transport bar 100 moves in a closed loop through the apparatus 1000. In the illustrated example of
[0064] In a preferred embodiment, each transport bar 100 is provided with a plurality of penetration elements 110 (here in the form of pins or rods), and the punching station 300 is configured to engage the plurality of penetration elements 110 in an area near the leading edge 3 of the relief plate precursor P. In
[0065] The punching station 300 is configured for arranging the plurality of penetration elements 110 in an edge portion E of the relief plate precursor P. The punching station 300 comprises a punching means 10 comprising the plurality of penetration elements 110 and a drive means such as a hammer (not shown) configured to arrange one or more penetration elements 110 in an edge portion of the relief plate precursor P. The punching station 300 further comprises an abutment means 20 aligned with the punching means 10 and configured for forming an abutment for the edge 3 of the relief plate precursor P. The punching station 300 also comprises a detection means 30 configured to detect at two or more locations along the abutment means 20 whether the edge portion E of the relief plate precursor is correctly positioned against the abutment means 20, and a signaling means 40 configured to communicate a signal in function of the detection by the detection means 30. Preferably, the signaling means 40 is configured to communicate the signal to the punching means 10, e.g. in order to automatically trigger the punching means 10 and in particular the drive means of the punching means 10 so that one or more penetration elements 110 are arranged in an edge portion E of the relief plate precursor P.
[0066] The treatment compartment 400 has an inlet side 410 and an outlet side 420. A transport bar 100 with a coupled relief plate precursor P is moved through the treatment compartment 400 from the inlet side 410 to the outlet side 420, wherein the transport bar 100 moves in the forward transport direction Tf. Between the outlet side 420 of the treatment compartment 400 and the plate decoupling station 500, there is provided a plate discharge zone 600. A relief plate precursor P is pulled by the transport system fully out of the treatment compartment 400 in the plate discharge zone 600 before being decoupled from the transport bar 100 in the decoupling station 500. In that way, when the relief plate precursor P is decoupled from the transport bar 100, the relief plate precursor P can be discharged in the plate discharge zone 600. At the bottom of the plate discharge zone 600 there may be provided a removal means configured to remove a treated relief plate precursor P after being decoupled from the transport bar 100 in the plate decoupling station 500. In the illustrated embodiment, the removal means 700 is a trolley configured for receiving the treated relief plate precursor P in the plate discharge zone 600, and for being moved out of the plate discharge zone 600, such that it can be easily transported away of the plate discharge zone. For example, if the apparatus 1000 is a washer, an operator may transport the washed relief plate precursor P to a dryer in order to dry the washed relief plate precursor. In other non illustrated embodiments, the removal means 700 may be a carrier, a robot, a moving belt, at least one rotating drum, etc. Also such devices can be configured to move a treated relief plate precursor P out of the plate discharge zone 600 after being decoupled in the plate decoupling station 500.
[0067] In the embodiment of
[0068] The first forward transport mechanism 210 may comprise a first lead screw, and the first end 101 of the transport bar 100 may be provided with a first coupling portion 121 configured to be coupled to the first lead screw 210, see
[0069] The transport system further comprises a backward transport mechanism 230 configured to transport the transport bar 100 from the plate decoupling station 500 back to the punching station 300. In the illustrated embodiment of
[0070] In
[0071] As illustrated in
[0072]
[0073] As shown in
[0074] The abutment means 20 comprises a plurality of alignment pins 25 arranged in a row such that they can extend along the edge portion E of the relief plate precursor. Each abutment part 20a, 20b may comprise one or more alignment pins 25. In the example of
[0075] The detections means 30 comprises a first and a second detector 30a, 30b configured to detect a position of the first and the second abutment part 20a, 20b, respectively. The detection means may comprise any one of the following: an optical detection means, a pressure detection means, an electrical detection means, a mechanical detection means, or a combination thereof. In the illustrated example the first and second detectors 30a, 30b may be e.g. proximity sensors.
[0076] The penetration elements 110 are arranged on a transport bar 100, and the punching station 300 is configured to receive the transport bar 100 in a position aligned with the abutment means 20, see
[0077] Preferably, the first and the second location along the abutment means 20 correspond with a location of a left and right side of the middle of the edge portion of the relief plate precursor, respectively. In the illustrated example this is realised by having the abutment parts 20a, 20b on a left and right side of the middle, cf.
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[0079] The transport bar 100 is provided with a first coupling portion 121 and a second coupling portion 122 at the first end 101 and the second end 102. In this case the coupling portion 121 is configured with coupling means to be used in combination with a lead screw.
[0080] It is noted that according to another exemplary embodiment, the apparatus 1000 of
[0081] Now a description of an exemplary embodiment of the punching station 300 and the steps taking place in the punching station 300 will be described with reference to
[0082] It is noted that other transport bars and hammer tools exist in which the invention is applicable. For example
[0083] It is noted that the shape of the penetration elements 110 may vary and the shape may be e.g. any one of the following: a tube, a blade, a needle, or a combinations thereof. Preferably, each penetration element 110 comprises a penetration portion 112 (see
[0084] As illustrated in
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[0086] A relief plate precursor generally comprises a support layer made of a first material and an additional layer made of a second material which is different from said first material. The support layer may be a flexible metal, a natural or artificial polymer, paper or combinations thereof. Preferably the support layer is a flexible metal or polymer film or sheet. In case of a flexible metal, the support layer could comprise a thin film, a sieve like structure, a mesh like structure, a woven or non-woven structure or a combination thereof. Steel, copper, nickel or aluminium sheets are preferred and may be about 50 to 1000 μm thick. In case of a polymer film, the film is dimensionally stable but bendable and may be made for example from polyalkylenes, polyesters, polyethylene terephthalate, polybutylene terephthalate, polyamides and polycarbonates, polymers reinforced with woven, nonwoven or layered fibres (e.g. glass fibres, Carbon fibres, polymer fibres) or combinations thereof. Preferably polyethylene and polyester foils are used and their thickness may be in the range of about 100 to 300 μm, preferably in the range of 100 to 200 μm. A relief plate precursor may carry an additional layer. For example, the additional layer may be any one of the following: a direct engravable layer (e.g. by laser), a solvent or water developable layer, a thermally developable layer, a photosensitive layer, a combination of a photosensitive layer and a mask layer. Optionally there may be provided one or more further additional layers on top of additional layer. Such one or more further additional layers may comprise a cover layer at the top of all other layers which is removed before the imageable layer is imaged. The one or more additional layers may comprise a relief layer, and an anti-halation layer between the support layer and the relief layer or at a side of the support layer which is opposite of the relief layer. The one or more additional layers may comprise a relief layer, an imageable layer, and one or more barrier layers between the relief layer and the imageable layer which prevent diffusion of oxygen. Between the different layers described above one or more adhesion layers may be located which ensure proper adhesion of the different layers.
[0087] Whilst the principles of the invention have been set out above in connection with specific embodiments, it is to be understood that this description is merely made by way of example and not as a limitation of the scope of protection which is determined by the appended claims.