METHOD AND DEVICE FOR A SAND COLUMN GROUTING FILTRATION EXPERIMENTAL DEVICE

Abstract

A sand column grouting filtration experimental device includes a sand column, a grout injection structure connected above the sand column and a grout exit structure connected below the sand column, the sand column comprises a plurality of connecting units; Four screws are provided around the sand column, and the four screws run through the grout injection structure and grout exit structure; A bottom plate is provided below the grout exit structure, a support plate one and a support plate two are provided between the bottom plate and the grout exit structure, and a sand column consolidation structure is provided between the support plate two and the support plate one. The experiment adopts a segmented combined sand column, in addition to ensuring the experimental results that can be obtained by the general sand column, segmented study of the interception and percolation effect of cement slurry in the sand column is implemented.

Claims

1. A sand column grouting filtration experimental device, comprising a sand column, a grout injection structure connected above the sand column and a grout exit structure connected below the sand column, wherein the sand column comprises a plurality of connecting units, and a sealing silicone pad is provided between two connecting units of the plurality of connecting units; between the plurality of the connecting units, between each of the plurality of connecting units and the grout injection structure, between each of the plurality of connecting units and the grout exit structure are connected by flange bolts; four screws are provided around the sand column, the four screws run through the grout injection structure and the grout exit structure, and both ends of the four screws are provided with fixing bolts; a bottom plate is provided below the grout exit structure, the bottom plate and the slurry exit structure are provided with a first support plate and a second support plate, and the second support plate and the first support plate are provided with a sand column consolidation structure.

2. The sand column grouting filtration experimental device according to claim 1, wherein the connecting unit comprises a first flange and a second flange, wherein the first flange and the second flange are provided with a plurality of first flange bolt holes, the second flange and the first flange are provided with side wall plates, and each of the side wall plates is provided with a reservation hole for sensor wire; the sealing silicone pad is provided with a plurality of second flange bolt holes.

3. The sand column grouting filtration experimental device according to claim 2, wherein the grout injection structure comprises a sealing plate and a wall for space reservation disposed below the sealing plate, wherein the wall is provided with a plurality of third flange bolt holes, the wall is connected to the first flange by a third flange, a central position of the sealing plate is provided with a grout injection port, and a surrounding position of the sealing plate is provided with four first reserved holes for screw.

4. The sand column grouting filtration experimental device according to claim 3, wherein the grout filtration structure comprises a exit-end platform disposed below the plurality of connecting units, and the exit-end platform is connected to the second flange by a fourth flange; a central position of the exit-end platform is provided with a through channel, and the exit-end platform is provided with four second reserved holes for screw at a surrounding position.

5. The sand column grouting filtration experimental device according to claim 4, wherein the sand column consolidation structure comprises a compression piston and a slurry outlet disposed below the compression piston, wherein a lower part of the slurry outlet is connected to a lifting platform, a lower part of the lifting platform is provided with a bottom platform, the bottom platform and the lifting platform are provided with a jack pressure system, each of a front side and a rear side of the jack pressure system are provided with an inner rotating arm and an outer rotating arm, and the outer rotating arm and the inner rotating arm are connected by a bolt shaft; a bottom of both sides of the bottom platform is provided with a bottom pulley and a first fixing clamp block, a top of both sides of the lifting platform is provided with a top pulley and a second fixing clamp block, a first end of the inner rotating arm is connected to the top pulley by a first pulley shaft, a second end of the inner rotating arm is connected to the first fixing clamp block by a first fixed end bolt shaft, a first end of the outer rotating arm is connected to the bottom pulley through a second pulley shaft, and a second end of the outer rotating arm is connected to the second fixing clamp block by a second fixed end bolt shaft.

6. The sand column grouting filtration experimental device according to claim 5, wherein a left side and a right side of the lifting platform are respectively provided with a first steel plate stopper and a second steel plate stopper, the first steel plate stopper is provided with a rotating handle at a center position, and the rotating handle is connected to the first steel plate stopper by a first lifting platform controller screw; a center position of the second steel plate stopper is provided with a second lifting platform controller screw.

7. A use method of the sand column grouting filtration experimental device according to claim 6, comprising the following steps: step 1: select a number of connecting units according to experimental requirements, combine multiple connecting units through flange bolts to form a complete sand column, and then connect the grout injection structure, the sand column and the grout exit structure through flange bolts, and place the compression piston at a bottom of the sand column; step 2, put sand into the sand column, through reservation hole on the connecting unit, place a sensor as needed, and seal the sensor threading reservation hole after placing the sensor; step 3: according to the experimental requirements, adjust the compression piston, compress and consolidate the sand column, the lifting platform has a displacement control mode and a force control mode to control a compression of the sand column with rated values; step 4: use a sealing joint to connect an air compressor, a slurry storage device and the grout injection port on the sealing plate in turn, install a ball valve on a slurry transportation pipeline to control a flow of slurry, and check a gas tightness; step 5, turn on the air compressor, drive the air into a slurry storage tank, and a cement slurry in the slurry storage tank enters the sand column along a pipeline under an action of air pressure; step 6, drive the cement slurry to infiltrate into the sand column, monitor a sensor value and a change of sand column weight according to the experimental requirements, after the cement slurry is filtered through the sand column, a quantitative container is used to collect a filtrate and measure a turbidity of the filtrate; and step 7, after the cement slurry seeps through, the experiment is completed, the sand column grouting filtration experimental device is disassembled from top to bottom, and during a disassembly process, sharp pad is inserted into the sand column for segmentation when a segment is separated, and then a follow-up test is carried out to study a percolation of the cement slurry at different diafiltration distances.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0030] FIG. 1 is the three-dimensional view after assembly of the invention;

[0031] FIG. 2 is the side view after assembly of the invention;

[0032] FIG. 3 is the three-dimensional view of connecting unit;

[0033] FIG. 4 is the vertical view of connecting unit;

[0034] FIG. 5 is the side view of connecting unit;

[0035] FIG. 6 is the sealing silicone pad between the connecting units of the invention;

[0036] FIG. 7 is the three-dimensional view of grout injection structure;

[0037] FIG. 8 is the side view of grout injection structure;

[0038] FIG. 9 is the vertical view of grout injection structure;

[0039] FIG. 10 is the side view of grout exit and consolidation structure;

[0040] FIG. 11 is the three-dimensional view of the grout exit structure;

[0041] FIG. 12 is the side view of the grout exit structure;

[0042] FIG. 13 is the vertical view of the grout exit structure;

[0043] FIG. 14 is the three-dimensional view of the consolidation structure;

[0044] FIG. 15 is the front view of the consolidation structure;

[0045] FIG. 16 is the right view of the consolidation structure;

[0046] FIG. 17 is the left view of the consolidation structure; and

[0047] FIG. 18 is the detail diagram of sand column side wall and the base gravel layer contact position.

[0048] Appended drawing reference signs: 1Connecting unit; 2Sealing silicone pad; 3Flange bolt; 4Screw; 5Anchor bolt; 6Bottom platform; 7Support plate 1; 8Support plate 2; 9: Installation position of the consolidation structure; 10Flange bolt 1; 11Flange bolt 2; 12Flange bolt hole 1; 13Side wall panel; 14Reservation hole for sensor cable; 15Flange bolt hole 2; 16Sealing pad; 17Wall for reversed space; 18; Flange bolt hole 3; 19Flange bolt 3; 20Grout injection structure; 21Reversed hole for screw 1; 22Platform at grout exit; 23Flange bolt 4; 24Throughpassage; 25; Reversed hole for screw 2; 26Compression piston; 27Grout exit; 28Lifting platform; 29Bottom platform; 30Jack pressure system; 31Inner rotating arm; 32Outer rotating arm; 33Bolt shaft for rotating arm; 34Bottom pulley; 35Fixing clamp block 1; 36Top pulley; 37Fixing clamp block 2; 38Pulley axis 1; 39Screw shaft 1 at the fixing end; 40Pulley axis 2; 41Screw shaft 2 at the fixing end; 42Steel plate stopper 1; 43Steel plate stopper 2; 44Rotating handle; 45Control screw 1 for lifting platform; 46Control screw 2 for lifting platform; 47Rubber seal ring; 48Sidewall of sand column; 49: Installation position for rubber seal ring; 50Gravel layer.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0049] The technical scheme of the invention is further explained by the attached drawings and embodiments.

[0050] Unless otherwise defined, the technical or scientific terms used in the invention shall have the usual meaning understood by persons of general skill in the field to which the invention belongs. The words first, second and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components A word such as including or comprising means that the element or object appearing before the word covers the element or object listed after the word and its equivalents, without excluding other components or objects. Similar words such as connection or link or joint are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. Up, down, left, right, etc are only used to represent relative position relationships, and when the absolute position of the described object changes, the relative position relationship may also change accordingly.

Implement Example

[0051] Please refer to FIG. 1 to FIG. 18, The present invention provides a sand column grouting penetration experimental device and the application method, including the sand column, the grout injection structure at the top of the sand column, and the grout exit structure at the bottom, the sand column comprises multiple connecting unit 1, the sealing silicon pad 2 is arranged at between the connecting unit 1, multiple connecting units 1, the connection unit I and the slurry injection structure, the connection unit 1 and the slurry exit structure are connected by flange bolt 3; Four screws 4 are arranged around the sand column, four screws 4 run through the grout injection structure and grout exit structure, and both ends of the four screws 4 are provided with fixing bolts 5; The bottom plate 6 is provided below the grout exit structure, the support plate one 7 and the support plate two 8 are provided between the bottom plate 6 and the grout exit structure, and the sand column consolidation structure is arranged between the support plate two 8 and the support plate one 7, and the installation position of the sand column consolidation structure 9 can be seen in FIG. 2.

[0052] The connecting unit 1 comprises flange one 10 and flange two 11, flange one 10 and flange two 11 are provided with a plurality of flange bolt holes 12, between flange two 11 and flange one 10 are provided with side wall 13, sensor cable reserved hole 14 is arranged at side wall 13: The sealing silicone pad 2 is provided with a plurality of flange bolt holes two 15.

[0053] The grout injection structure comprises a sealing plate 16 and a wall 17 to reserve space below the sealing plate 16, the wall for reversed space 17 is provided with a plurality of flange bolt holes three 18, the wall 17 is connected to the flange one 10 through the flange three 19, the slurry injection port 20 is provided at the center position of the sealing plate 16, and four screw reserved holes 21 are provided around the sealing plate 16.

[0054] The grout exit structure comprises a effluent-end plate 22 disposed below the connection unit 1, and the effluent-end plate 22 is connected to the flange two 11 through the flange four 23; The central position of the effluent-end plate 22 is provided with a through channel 24, and the peripheral position of the effluent-end plate 22 is provided with four reserved holes for screw 25.

[0055] The sand column consolidation structure comprises a compression piston 26 passing through the channel 24 and a grout exit 27 disposed below the compression piston 26, the grout exit 27 also plays a supporting role, the lower part of the grout exit 27 is connected to the lifting platform 28, the bottom platform 29 is provided below the lifting platform 28, the bottom platform 29 and the lifting platform 28 are provided with a jack pressure system 30, the front and rear sides of the jack pressure system 30 are provided with an inner rotating arm 31 and an outer rotating arm 32, The outer rotating arm 32 and the inner rotating arm 31 are connected by the bolt shaft 33; Both sides of the bottom platform 29 are provided with a bottom pulley 34 and a fixing clamp block one 35, the top of both sides of the lifting platform 28 is provided with a top pulley 36 and a fixing clamp block two 37, one end of the inner rotating arm 31 is connected to the top pulley 36 through the pulley shaft one 38, the other end is connected to the fixed clamp block one 35 by the fixed end bolt shaft one 39, one end of the outer rotating arm 32 is connected to the bottom pulley 34 through the pulley shaft two 40, and the other end is connected to the fixing clamp block two 37 by the screw shaft two 41.

[0056] The left and right ends of the lifting platform 28 are respectively provided with steel plate stopper one 42 and steel plate stopper two 43, and the central position of the steel plate stopper one 42 is provided with a rotating bandle 44, and the rotating handle 44 is connected with the steel plate stopper one 42 through the lifting platform control screw one 45; The central position of the steel plate stopper two 43 is provided with a lifting table control screw two 46.

[0057] The application method of sand column grouting filtration experimental device, including the following steps: [0058] Step 1, select certain number of connection unit 1 based on the experimental requirements, combine multiple connection units 1 through flange bolt 3 to form a complete sand column, and then inject the slurry into the structure, the sand column and the slurry exit structure are connected through flange bolt 3, and the compression piston 26 is placed at the bottom of the sand column; [0059] Step 2, put the sand into the sand column, the connection unit 1 is provided with a reservation hole 14 for sensor cable, as needed to place pore water pressure sensor, earth pressure box and other equipment, after placing the sensor, use glue or other materials to seal the reserved hole 14; [0060] Step 3, according to the experimental requirements, adjust the compression piston 26, compress and consolidate the sand column, and the lifting platform 28 is capable of displacement control mode and force control mode to control the compression of the sand column with the rated value; [0061] Step 4, use the sealing joint to connect the air compressor, the slurry storage device and the slurry injection port 20 on the sealing plate 16 in turn, install a ball valve on the slurry transportation pipeline to control the flow of the slurry, and overhaul the gas tightness: [0062] Step 5, turn on the air compressor, drive the air into the slurry storage tank, and the cement slurry in the tank will enter the sand column along the pipeline under the action of air pressure; [0063] Step 6: Drive the cement slurry to infiltrate into the sand column, monitor the sensor value and the change of sand column weight according to the experimental requirements, and collect the filtrate in a quantitative container after the cement slurry is filtered through the sand column, and measure the turbidity of the filtrate; [0064] Step 7, after the cement slurry seeps through, the injection process ends, the experimental device is disassembled from top to bottom, and during the disassembly process, insert the pad plate into the sand column for segmentation when the segment is separated, and then other follow-up tests are carried out to study the percolation of the cement slurry at different diafiltration distances.

[0065] In practical experiments, follow the instruction of FIG. 1 to assemble the connection unit 1, grout injection structure and grout exit structure, the number of connection unit 1 can be adjusted according to the experimental requirements, the four screws 4 connecting the grout injection structure and grout exit structure also need to be adjusted accordingly, between each connection unit 1, the connection unit 1 and the grout injection structure, the connection unit 1 and the grout exit structure are connected by flange bolt 3, and the sealing silicone pad 2 is placed between the flange bolt one 10 and the flange bolt two 11.

[0066] First, the slurry exit structure is connected with other connection units 1 through flange bolt four 23 until the experimental requirements are met. After reaching the experimental length of the sand column, before placing the slurry injection structure, gravel is laid in the reserved space created by sidewall 17 of the slurry exit structure, both the grout injection structure and the grout exit structure need to lay a gravel layer within, and the gravel of the grout exit structure is pre-placed in the compression piston 26. There are two reasons for this setting, on the one hand, let the slurry evenly input and output sand column, on the other hand, prevent fine sand from flowing out of the output hole, block the slurry output port. Then sand can be filled with the sand column, if sensor need to be arranged, the sensor wire can pass through reservation hole 14, and then use glue or other material to seal, if you do not need to place the sensor, just directly seal the hole.

[0067] After filling the sand column, the screw 4 is then put into the grout exit structure at the bottom through the reserved hole for screw 21, and then the grout injection structure is placed so that the other end of the screw 4 is can penetrate into the grout injection structure through the reserved hole for screw one 21, and the screw 4 is fixed by applying fixing bolts 5 at both ends.

[0068] After the experimental device is assembled and filled with sand, the drive equipment (generally air compressor) is used to inject the slurry from the slurry into the grout injection port 20 of the structure, and the slurry is collected at the grout exit 27, the slurry input rate, water-cement ratio, etc. according to the experimental requirements by the experimenter at his own discretion, due to the setting of the grout exit structure, the sand column can be placed on the scale as a whole for weighing test.

[0069] In the actual project, the soil located at different depths will be subjected to different in-situ stresses, and under the action of this force produces different degrees of compression consolidation, the device in order to simulate this working condition, set up a sand column consolidation structure, grout exit structure and gravel layer is placed on the movable lifting platform 28, the slurry flows out of the structure through the slurry exit, the lifting platform 28 is controlled by the inner rotating arm 31 and the outer rotating arm 32, by controlling the rotation of the rotating handle 44, controlling the lifting table to control the rotation of the screw 45, close or far the distance between the top pulley 36 to the fixing clamp block one 35 and the bottom pulley 34 to the fixing clamp block two 37 to realize the rise and fall of the lifting platform 28, and realize the displacement of the sand column consolidation structure by rotating the number of rotation turns of the handle 44. Install the jack pressure system 30, when force control is required, the bolt is removed, the jack is used to provide a certain consolidation stress, and the sand column is applied through the platform, so the sand column consolidation in two ways of displacement control and force control is realized.

[0070] FIG. 18 is a detailed diagram of the contact position of the gravel layer 50 in the compression piston 26 and the side wall of the sand column of the present invention, in order to ensure the consolidation effect of the sand column, holes are made on the sand column wall 48, and three rubber sealing rings 47 are placed, the installation position of the rubber sealing ring 49 is shown in the figure, to ensure the sealing effect of the mobile grout exit 27 on the sand column, and at the same time realize free sliding up and down.

[0071] After the completion of the grouting test, the grout exit 27 is blocked, the slurry with in the sand column is cured, after the curing is completed, the flange bolts between the flange wheels are disassembled one by one from top to bottom, and the sand column is cut and isolated using a sharp steel plate, so as to obtain a sand column with different penetration conditions, and then collect data according to the needs of the experimenter.

[0072] Therefore, the present invention presents a sand column grouting filtration experimental device and application method of the above structure, and adopts a segmented combined sand column, which is suitable for segmented study of the interception and leaching effect of cement slurry in the sand column in addition to ensuring the experimental results that can be obtained by the general sand column; The connecting unit of the present invention adopts the connection method of silicone pad and flange bolts, which ensures the gas tightness and overall strength of the assembled sand column, and reduces the error of the experimental results; The slurry injection structure and slurry exit structure of the present invention integrate the functions of dispersing slurry, input and output of slurry, and measuring platform, the flat platform is convenient for placing the entire equipment on the weighing platform for weight measurement, The connecting unit of the present invention is provided with a preset port for the sensor placement, which can be conveniently sealed with glass glue after threading, and is convenient for measuring the gradient distribution and change of various parameters inside the sand column during the test; The length of the sand column of the present invention can be freely determined by changing the number of connecting units, which is convenient for studying the changes of slurry after different diffusion lengths; The present invention realizes two consolidation methods of sand column: displacement control and force control, through the consolidation control device, so that the sand column is in more compliant with the characteristics of actual engineering, and more accurate experimental result can be obtained.

[0073] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention and not to limit it, although the present invention is described in detail with reference to the better embodiment, those of ordinary skill in the art should understand: it may still modify or replace the technical solution of the present invention, and these modifications or equivalent replacements can not make the modified technical solution depart from the spirit and scope of the technical solution of the present invention.