GASEOUS FUEL AND LIQUID WATER INJECTION FOR TURBINE ENGINE
20240418127 ยท 2024-12-19
Inventors
- Tim S. Snyder (Glastonbury, CT, US)
- Justin M. Locke (Tolland, CT, US)
- Wookyung Kim (Glastonbury, CT, US)
- Lance L. Smith (West Hartford, CT, US)
Cpc classification
F23R3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C2900/9901
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23L7/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23K5/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C7/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method of operation is provided during which a fuel-water mixture is directed within a first passage of a fuel injector to a first passage outlet of the fuel injector. The fuel-water mixture includes liquid water and gaseous fuel. The fuel-water mixture is injected into a combustion chamber through the first passage outlet. The combustion chamber is within a combustor of a turbine engine. A fuel-air mixture within the combustion chamber is ignited. The fuel-air mixture includes the gaseous fuel.
Claims
1. A method of operation, comprising: directing a fuel-water mixture within a first passage of a fuel injector to a first passage outlet of the fuel injector, the fuel-water mixture including liquid water and gaseous fuel; injecting the fuel-water mixture into a combustion chamber through the first passage outlet, the combustion chamber within a combustor of a turbine engine; and igniting a fuel-air mixture within the combustion chamber, the fuel-air mixture comprising the gaseous fuel.
2. The method of claim 1, wherein the gaseous fuel comprises a gaseous non-hydrocarbon fuel.
3. The method of claim 1, wherein the gaseous fuel comprises a gaseous hydrocarbon fuel.
4. The method of claim 1, wherein the gaseous fuel comprises hydrogen gas.
5. The method of claim 4, wherein the gaseous fuel further comprises methane gas.
6. The method of claim 5, wherein a ratio of a quantity of the hydrogen gas to a quantity of the methane gas within the gaseous fuel is equal to or less than one.
7. The method of claim 5, wherein a ratio of a quantity of the hydrogen gas to a quantity of the methane gas within the gaseous fuel is greater than one.
8. The method of claim 4, wherein the fuel-water mixture consists of the liquid water and the hydrogen gas.
9. The method of claim 1, further comprising: mixing the liquid water with the gaseous fuel outside of the fuel injector to provide the fuel-water mixture; and directing the fuel-water mixture into the fuel injector through a first passage inlet of the fuel injector.
10. The method of claim 1, further comprising: directing additional liquid water within a second passage of the fuel injector to a second passage outlet of the fuel injector, the second passage fluidly discrete from the first passage; and injecting the additional liquid water into the combustion chamber through the second passage outlet.
11. The method of claim 10, wherein a ratio of a quantity of the liquid water within the fuel-water mixture to a quantity of the additional liquid water is less than one.
12. The method of claim 10, wherein the liquid water within the fuel-water mixture accounts for between thirty percent and seventy percent of water introduced into the combustion chamber through the fuel injector.
13. The method of claim 10, wherein the additional water is injected into the combustion chamber as a flow of the additional liquid water; and the fuel-water mixture is injected into the combustion chamber as a flow of the fuel-water mixture, and the flow of the fuel-water mixture circumscribes the flow of the additional liquid water.
14. The method of claim 1, further comprising: directing a flow of compressed air out of the fuel injector as a flow of compressed air; the fuel-water mixture injected into the combustion chamber as a flow of the fuel-water mixture, and the flow of the fuel-water mixture circumscribing the flow of compressed air.
15. The method of claim 1, further comprising: directing a flow of compressed air out of the fuel injector as a flow of compressed air; the fuel-water mixture injected into the combustion chamber as a flow of the fuel-water mixture, and the flow of compressed air circumscribing the flow of the fuel-water mixture.
16. A method of operation, comprising: injecting a fuel-water mixture out of a fuel injector and into a combustion chamber, the fuel-water mixture including liquid water and gaseous fuel, the gaseous fuel comprising hydrogen gas, and the combustion chamber within a combustor of a turbine engine; igniting a fuel-air mixture within the combustion chamber to generate combustion products, the fuel-air mixture comprising the gaseous fuel; and directing the combustion products across a turbine rotor of the turbine engine to drive rotation of the turbine rotor and rotation of a driven rotor of a mechanical load coupled to the turbine rotor.
17. A method of operation, comprising: operating a fluid system of a turbine engine in a first mode, the operating of the fluid system in the first mode comprising directing a fuel-water mixture out of a first passage of a fuel injector and into a combustion chamber, the fuel-water mixture including liquid water and a first gaseous fuel, and the combustion chamber within a combustor of a turbine engine; and igniting a first fuel-air mixture within the combustion chamber, the first fuel-air mixture comprising the first gaseous fuel; and operating the fluid system in a second mode, the operating of the fluid system in the second mode comprising directing a second gaseous fuel out of the first passage and into the combustion chamber; and igniting a second fuel-air mixture within the combustion chamber, the second fuel-air mixture comprising the second gaseous fuel.
18. The method of claim 17, wherein the second gaseous fuel is directed through the first passage without any liquid water during the second mode.
19. The method of claim 17, wherein the first gaseous fuel comprises a non-hydrocarbon fuel; and the second gaseous fuel comprises a hydrocarbon fuel.
20. The method of claim 17, further comprising operating the fluid system in a third mode, the operating of the fluid system in the third mode comprising directing a liquid fuel out of a second passage of the fuel injector and into the combustion chamber; and igniting a third fuel-air mixture within the combustion chamber, the third fuel-air mixture comprising the liquid fuel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DETAILED DESCRIPTION
[0033]
[0034] The mechanical load 24 of
[0035] The engine core 26 includes a core flowpath 32, a compressor section 34, a combustor section 35 and a turbine section 36. The compressor section 34 of
[0036] The core flowpath 32 extends sequentially through the LPC section 34A, the HPC section 34B, the combustor section 35 and its (e.g., annular) combustion chamber 42, the HPT section 36A and the LPT section 36B from an airflow inlet 44 into the core flowpath 32 to a combustion products exhaust 46 from the core flowpath 32. The core inlet 44 may be configured as an airflow inlet into the turbine engine 22. The core exhaust 46 may be configured as a combustion products exhaust from the turbine engine 22.
[0037] The LPC section 34A includes a bladed low pressure compressor (LPC) rotor 48. The HPC section 34B includes a bladed high pressure compressor (HPC) rotor 49. The HPT section 36A includes a bladed high pressure turbine (HPT) rotor 50. The LPT section 36B includes a bladed low pressure turbine (LPT) rotor 51. Each of these engine rotors 48-51 includes at least one rotor base (e.g., a disk or a hub) and at least one array (e.g., stage) of rotor blades arranged circumferentially around and connected to the respective rotor base. The rotor blades, for example, may be formed integral with or mechanically fastened, welded, brazed and/or otherwise attached to the respective rotor base.
[0038] The LPC rotor 48 is connected to the LPT rotor 51 through a low speed shaft 54. At least (or only) the LPC rotor 48, the LPT rotor 51 and the low speed shaft 54 collectively form a low speed rotating structure 56. The HPC rotor 49 is connected to the HPT rotor 50 through a high speed shaft 58. At least (or only) the HPC rotor 49, the HPT rotor 50 and the high speed shaft 58 collectively form a high speed rotating structure 60. Each of the engine rotating structures 56, 60 (e.g., spools) is rotatably supported by a plurality of bearings connected to the engine housing 40. Each of the engine rotating structures 56, 60 is thereby operable to rotate about a respective rotational axis, which rotational axis may be parallel with (e.g., coaxial to) the axial centerline 38.
[0039] The low speed rotating structure 56 of
[0040] During powerplant operation, air is directed into the core flowpath 32 through the core inlet 44. This air entering the core flowpath 32 may be referred to as core air. The core air is compressed by the LPC rotor 48 and the HPC rotor 49 and directed into the combustion chamber 42 within a (e.g., annular) combustor 66 of the combustor section 35. Fuel is injected into the combustion chamber 42 and mixed with the compressed core air to provide a fuel-air mixture. This fuel-air mixture is ignited and combustion products thereof flow through and sequentially cause the HPT rotor 50 and the LPT rotor 51 to rotate. The rotation of the HPT rotor 50 and the LPT rotor 51 respectively drive rotation of the HPC rotor 49 and the LPC rotor 48 and, thus, compression of the air received from the core inlet 44. The rotation of the LPT rotor 51 also drives rotation of the generator rotor 30 (the driven rotor 28) through the drivetrain 62. The rotation of the generator rotor 30 facilitates generation of electricity by the electric power generator.
[0041] Referring to
[0042] Referring to
[0043] The swirler structure 78 extends axially along a centerline axis 80 of the swirler structure 78 from an upstream end 82 of the swirler structure 78 to a downstream end 84 of the swirler structure 78. The swirler structure 78 extends radially (relative to the swirler axis 80) from an inner side 86 of the swirler structure 78 to an outer side 88 of the swirler structure 78. The swirler structure 78 extends circumferentially about (e.g., completely around) the swirler axis 80. The swirler structure 78, for example, may have a full-hoop (e.g., annular) geometry. The swirler structure 78 of
[0044] The guide swirler passage 90 may be formed by or otherwise include an annular swirler channel 94. This swirler channel 94 extends longitudinally through a base of the swirler structure 78 from an inlet 96 into the guide swirler passage 90 to an outlet 98 from the guide swirler passage 90. The guide swirler passage inlet 96 of
[0045] The cooling passage 92 may be formed by or otherwise include a plurality of cooling apertures 100/purge apertures arranged circumferentially about the swirler axis 80 in an array; e.g., a circular array. Each of these cooling apertures 100 extends longitudinally through a flange of the swirler structure 78 from an inlet 102 into the cooling passage 92 (e.g., an array of inlet orifices) to an outlet 104 from the cooling passage 92 (e.g., an array of outlet orifices). The cooling passage inlet 102 of
[0046] The swirler structure 78 may be (e.g., movably) mounted to a bulkhead 106 of the combustor 66. The flange, for example, may be abutted axially against and coupled to the bulkhead 106. This coupling between the swirler structure 78 and the bulkhead 106 may be a compliant coupling such that, for example, the swirler structure 78 can shift (e.g., slide) radially and/or circumferentially relative to the bulkhead 106 to facilitate differential thermal expansion between the respective fuel injector assembly 70 and the combustor 66 and its bulkhead 106.
[0047] The fuel injector 79 of
[0048] The first fluid passage 114 (e.g., a gaseous fluid passage) extends longitudinally through the fuel injector 79 from an inlet 122 (see also
[0049] The second fluid passage 116 (e.g., a liquid fluid passage) extends longitudinally through the fuel injector 79 from an inlet 132 (see also
[0050] The inner air passage 118 may be formed by or otherwise include a central bore through the injector nozzle 110. The inner air passage 118 extends longitudinally through the injector nozzle 110 from an inlet 140 into the inner air passage 118 to an outlet 142 from the inner air passage 118. The inner air passage inlet 140 is disposed at an upstream end of the injector nozzle 110. The inner air passage outlet 142 is disposed at the nozzle tip 113, which nozzle tip 113 of
[0051] The outer air passage 120 may be formed by or otherwise include an annular air passage channel 144. The outer air passage 120 extends longitudinally through the injector nozzle 110 from an inlet 146 into the outer air passage 120 to an outlet 148 from the outer air passage 120. The outer air passage inlet 146 is disposed at an outer side of the injector nozzle 110. The outer air passage outlet 148 is disposed at the nozzle tip 113 Here, the outer air passage 120 is radially outboard of the each of the injector passages 114, 116 and 118. The outer air passage 120 may thereby circumscribe each of the injector passages 114, 116, 118. At least a downstream end portion of the outer air passage 120 and its air passage channel 144 radially tapers (e.g., converges) as the outer air passage 120 extends longitudinally to its outer air passage outlet 148. The outer air passage 120 may also include one or more vanes and/or circumferentially canted inlet orifices (e.g., at its inlet 146) configured to swirl air flowing longitudinally within the outer air passage 120 circumferentially about the swirler axis 80.
[0052] Referring to
[0053]
[0054] In step 502, the first passage circuit 150 delivers a fuel-water mixture to each fuel injector 79 and its first fluid passage 114. The first passage circuit 150, for example, may mix gaseous fuel received from the fuel source 72 with liquid water (e.g., a mist of liquid water) received from the water source 74 within a volume outside of the respective fuel injector 79. This fuel-water mixture may then be directed into the first fluid passage 114 through its respective inlet 122.
[0055] In step 504, the fuel-water mixture is injected into the combustion chamber 42. The fuel-water mixture, for example, is directed through the first fluid passage 114 to its respective outlet 124. This fuel-water mixture may then be directed out of the injector nozzle 110 through the first fluid passage outlet 124 and into the combustion chamber 42 as an annular flow of the fuel-water mixture. The fuel-water mixture directed out of the first fluid passage outlet 124 may still be composed of the liquid water and the gaseous fuel. Here, the gaseous fuel may be a non-hydrocarbon fuel such as hydrogen fuel; e.g., hydrogen (H.sub.2) gas.
[0056] In step 506, the second passage circuit 152 delivers additional liquid water to each fuel injector 79 and its second fluid passage 116. The second passage circuit 152, for example, directs the additional liquid water from the water source 74 into the second fluid passage 116 through its respective inlet 132.
[0057] In step 508, the additional liquid water is injected into the combustion chamber 42. The additional liquid water, for example, is directed through the second fluid passage 116 to its respective outlet 134. This additional liquid water may then be directed out of the injector nozzle 110 through the second fluid passage outlet 134 and into the combustion chamber 42 as an annular flow of the additional liquid water. Here, the flow of the additional liquid water is radially inboard of and circumscribed by the flow of the fuel-water mixture.
[0058] In step 510, each fuel injector assembly 70 directs compressed air into the combustion chamber 42. Each passage 90, 92, 118 and 120, for example, directs compressed core air from a plenum 158 surrounding and/or otherwise adjacent the combustor 66 into the combustion chamber 42 as a respective flow of compressed air. Here, the flows of the compressed air output from the passages 118 and 120 radially shroud the flow of the fuel-water mixture and the flow of the additional liquid water.
[0059] In step 512, the gaseous fuel and the compressed air mix within the combustion chamber 42 to provide the fuel air mixture. In step 514, the fuel-air mixture is ignited to generate combustion products and power operation of the powerplant 20 and its turbine engine 22 as described above.
[0060] A non-hydrocarbon fuel such as the hydrogen gas may have a relatively quick flame speed. The injector nozzle 110 and its nozzle tip 113 therefore may be subject to relatively high temperatures, particular at its face surfaces 160 and 162 (see
[0061] Each fuel injector 79 may inject a first quantity (A) of water into the combustion chamber 42 via the fuel-water mixture flow; e.g., through the first fluid passage 114 and its outlet 124. Each fuel injector 79 may inject a second quantity of water (B) into the combustion chamber 42 via the additional liquid water flow; e.g., through the second fluid passage 116 and its outlet 134. A ratio of the first quantity of water to the second quantity of water (A/B) may be less than one (1); e.g., A/B<1. The first quantity of water, for example, may account for between thirty percent (30%) and seventy percent (70%) of the water injected into the combustion chamber 42 by the respective fuel injector 79. For example, where higher combustion temperatures are expected (e.g., fueling with only hydrogen gas), the first quantity of water may account for between forty percent (40%) and sixty percent (60%) of the water injected into the combustion chamber 42 by the respective fuel injector 79. In another example, where lower combustion temperatures are expected (e.g., fueling with a mixture of gases as discussed below), the first quantity of water may account for between thirty percent (30%) and forty percent (40%) of the water injected into the combustion chamber 42 by the respective fuel injector 79. The present disclosure, however, is not limited to the foregoing exemplary relationships as cooling parameters may change based on nozzle design.
[0062] Referring to
[0063] Where the first passage circuit 150 provides a mixture of the hydrogen gas and the methane gas, the mixture of the hydrogen gas and the methane gas may be selectively tailored. The first passage circuit 150, for example, may mix a first quantity (X) of the hydrogen gas with a second quantity (Y) of the methane gas. A ratio of the first quantity of the hydrogen gas to the second quantity of the methane gas (e.g., X/Y) may be less or equal to than one (1); e.g., X/Y 1. However, it is contemplated the ratio of the first quantity of the hydrogen gas to the second quantity of the methane gas (e.g., X/Y) may alternatively be greater than one (1) (e.g., X/Y>1) to reduce, for example, emission of pollutants generated by combustion of a hydrocarbon fuel. In general, as the ratio of X/Y increases, the quantity of the liquid water mixed with the gaseous fuel within the first passage circuit 150 also increases to compensate for the higher hydrogen fuel content, which may promote fastener flame speed and/or high combustion temperature. In some embodiments, where the hydrogen gas accounts for thirty percent (30%) or more of the mixture of the hydrogen gas and the methane gas (up to 100% hydrogen gas, 0% methane gas), at least thirty percent (30%) of the water introduced into the combustion chamber 42 by the respective fuel injector 79 may flow through the first fluid passage 114 with the gaseous fuel. The balance of the water may flow through the second fluid passage 116.
[0064] While the examples provided above include hydrogen gas and/or methane gas, the present disclosure is not limited to such exemplary gas fuels. For example, it is contemplated other non-hydrocarbon fuels such as, but not limited to, gaseous ammonia (NH.sub.3 gas) may be provided by the first fuel source 72. In addition or alternatively, it is contemplated other hydrocarbon fuels such as, but not limited to, propane gas may be provided by the second fuel source 164.
[0065] Referring to
[0066] Another example of fuel injector assemblies which may be used with the operating method 500 of the present disclosure is disclosed in U.S. Pat. No. 10,228,137, which is hereby incorporated herein by reference in its entirety.
[0067] The engine core 26 is shown in
[0068] While various embodiments of the present disclosure have been described, it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible within the scope of the disclosure. For example, the present disclosure as described herein includes several aspects and embodiments that include particular features. Although these features may be described individually, it is within the scope of the present disclosure that some or all of these features may be combined with any one of the aspects and remain within the scope of the disclosure. Accordingly, the present disclosure is not to be restricted except in light of the attached claims and their equivalents.