DRIVE UNIT FOR A VEHICLE
20240418244 · 2024-12-19
Assignee
Inventors
- Johannes Kaltenbach (Friedrichshafen, DE)
- Thomas Martin (Weissenberg, DE)
- Fabian Kutter (Kressbronn, DE)
- Johannes Glückler (Friedrichshafen, DE)
- Kai Bornträger (Langenargen, DE)
- Stefan Renner (Bodman-Ludwigshafen, DE)
Cpc classification
F16H2063/324
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2038
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2094
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H3/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A vehicle drive unit has an electric machine and a manual gearbox with first and second shift elements and two planetary gear sets coupled to one another. Each gear set has a sun shaft, a ring gear shaft, and a web shaft. The second sun shaft is drivable by the electric machine and is configured as an output of the shift gear. The second ring gear shaft is connected rotationally fixed to the first web shaft, and the first sun shaft is connected rotationally fixed to a stationary component. When actuated, the first shift element connects the first ring gear shaft to an element of the first planetary gear set and/or of the second planetary gear set. When actuated, the second shift element connects the first ring gear shaft rotationally fixed to the second sun shaft or the second web shaft in order to shift a second gear.
Claims
1. A drive unit for a vehicle (100), comprising: an electric machine (EM); and a shift gearbox (SG) with at least a first shift element (A), a second shift element (B), and two planetary gear sets (PS1, PS2) coupled to one another; wherein: the first planetary gear set (PS1) has a first sun shaft (SO1), a first ring gear shaft (HR1), and a first web shaft (ST1); the second planetary gear set (PS2) has a second sun shaft (SO2) a second ring gear shaft (HR2) and a second web shaft (ST2); the second sun shaft (SO2) can be driven by the electric machine (EM), the second web shaft (ST2) is set up as an output of the shift gearbox (SG), and the second ring gear shaft (HR2) is non-rotatably connected to the first web shaft (ST1); the first sun shaft (SO1) is non-rotatably connected to a stationary component, the first shift element (A), in an actuated state, connects the first ring gear shaft (HR1) to at least one element of the first planetary gear set (PS1) and/or one element of the second planetary gear set (PS2); and the second shift element (B), in an actuated state, connects the first ring gear shaft (HR1) to the second sun shaft (SO2) or the second web shaft (ST2) in a rotationally fixed manner in order to shift a second gear.
2. The drive unit for a vehicle (100) according to claim 1, wherein the at least one element of the first planetary gear set (PS1) is the web shaft (ST1) of the first planetary gear set (PS1) and the element of the second planetary gear set (PS2) is the web shaft (ST2) or the ring gear shaft (HR2) of the second planetary gear set (PS2).
3. The drive unit for a vehicle (100) according to claim 1, wherein in an actuated state, the first shift element (A) connects the first ring gear shaft (HR1) to the first web shaft (ST1) and the second ring gear shaft (HR2) in a rotationally fixed manner in order to shift a first gear, and wherein the second shift element (B), in an actuated state, connects the first ring gear shaft (HR1) to the second sun shaft (SO2) in a rotationally fixed manner in order to shift a second gear.
4. The drive unit for a vehicle (100) according to claim 1, wherein in an actuated state, the first shift element (A) connects the first ring gear shaft (HR1) to a stationary component in a rotationally fixed manner in order to shift a first gear, and wherein the second shift element (B), in an actuated state, connects the first ring gear shaft (HR1) to the second sun shaft (SO2) in a rotationally fixed manner in order to shift a second gear.
5. The drive unit for a vehicle (100) according to claim 1, wherein in an actuated state, the first shift element (A) connects the first ring gear shaft (HR1) to the second web shaft (ST2) in a rotationally fixed manner in order to shift a first gear, and wherein the second shift element (B), in an actuated state, connects the first ring gear shaft (HR1) to the second sun shaft (SO2) in a rotationally fixed manner in order to shift a second gear.
6. The drive unit for a vehicle (100) according to claim 1, wherein in an actuated state, the first shift element (A) connects the first ring gear shaft (HR1) to the second web shaft (ST2) in a rotationally fixed manner in order to shift a first gear, and wherein the second shift element (B), in an actuated state, connects the second web shaft (ST2) to the second sun shaft (SO2) in a rotationally fixed manner in order to shift a second gear.
7. The drive unit for a vehicle (100) according to claim 1, wherein in an actuated state, the first shift element (A) connects the first ring gear shaft (HR1) to the second web shaft (ST2) in a rotationally fixed manner in order to shift a first gear, and wherein the second shift element (B), in an actuated state, connects the first web shaft (ST1) and the second ring gear shaft (HR2) to the second web shaft (ST2) in a rotationally fixed manner in order to shift a second gear.
8. The drive unit for a vehicle (100) according to claim 1, wherein the manual gearbox (SG) has a third shift element (C).
9. The drive unit for a vehicle (100) according to claim 8, wherein: in an actuated state, the first shift element (A) connects the first ring gear shaft (HR1) to the first web shaft (ST1) and the second ring gear shaft (HR2) in a rotationally fixed manner in order to shift a first gear, the second shift element (B), in an actuated state, connects the first ring gear shaft (HR1) to the second web shaft (ST2) in a rotationally fixed manner in order to shift a second gear, and the third shift element (C), in an actuated state, connects the first web shaft (ST1) and the second ring gear shaft (HR2) to the second web shaft (ST2) in a rotationally fixed manner in order to shift a third gear.
10. The drive unit for a vehicle (100) according to claim 8, wherein: in an actuated state, the first shift element (A) connects the first ring gear shaft (HR1) to a stationary component in a rotationally fixed manner in order to shift a first gear, the second shift element (B), in an actuated state, connects the first ring gear shaft (HR1) to the second web shaft (ST2) in a rotationally fixed manner in order to shift a second gear, and the third shift element (C), in an actuated state, connects the first web shaft (ST1) and the second ring gear shaft (HR2) to the second web shaft (ST2) in a rotationally fixed manner in order to shift a third gear.
11. The drive unit for a vehicle (100) according to claim 8, wherein: in an actuated state, the first shift element (A) connects the first ring gear shaft (HR1) to the first web shaft (ST1) and the second ring gear shaft (HR2) in a rotationally fixed manner in order to shift a first gear, the second shift element (B), in an actuated state, connects the first ring gear shaft (HR1) to the second sun shaft (SO2) in a rotationally fixed manner in order to shift a second gear, and the third shift element (C), in an actuated state, connects the first web shaft (ST1) and the second ring gear shaft (HR2) to the second sun shaft (SO2) in a rotationally fixed manner in order to shift a third gear.
12. The drive unit for a vehicle (100) according to claim 8, wherein: in an actuated state, the first shift element (A) connects the first ring gear shaft (HR1) to a stationary component in a rotationally fixed manner in order to shift a first gear, the second shift element (B), in an actuated state, connects the first ring gear shaft (HR1) to the second sun shaft (SO2) in a rotationally fixed manner in order to shift a second gear, and the third shift element (C), in an actuated state, connects the first web shaft (ST1) and the second ring gear shaft (HR2) to the second sun shaft (SO2) in a rotationally fixed manner in order to shift a third gear.
13. The drive unit for a vehicle (100) according to claim 8, wherein: in an actuated state, the first shift element (A) connects the first ring gear shaft (HR1) to a stationary component in a rotationally fixed manner in order to shift a first gear, the second shift element (B), in an actuated state, connects the first ring gear shaft (HR1) to the second sun shaft (SO2) in a rotationally fixed manner in order to shift a second gear, and the third shift element (C), in an actuated state, connects the second web shaft (ST2) to the second sun shaft (SO2) in a rotationally fixed manner in order to shift a third gear.
14. The drive unit for a vehicle (100) according to claim 8, wherein: in an actuated state, the first shift element (A) connects the first ring gear shaft (HR1) to the second web shaft (ST2) in a rotationally fixed manner in order to shift a first gear, the second shift element (B), in an actuated state, connects the first ring gear shaft (HR1) to the second sun shaft (SO2) in a rotationally fixed manner in order to shift a second gear, and the third shift element (C), in an actuated state, connects the second web shaft (ST2) to the second sun shaft (SO2) in a rotationally fixed manner in order to shift a third gear.
15. The drive unit according to claim 1, wherein the first shift element (A) and the second shift element (B) are combined to form a shifting unit with three shift positions, and wherein the shifting unit has a single axially displaceable sliding sleeve (SM).
16. The drive unit according to claim 8, wherein the first shift element (A), the second shift element (B), and the third shift element (C) form a shifting unit with five shift positions, and wherein the shifting unit has a single axially displaceable sliding sleeve (SM).
17. The drive unit according to claim 15, wherein the shift unit has a neutral position between two gear positions.
18. The drive unit according to claim 1, wherein all shift elements (A, B, C) are configured as positive-locking shift elements.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Advantageous embodiments of the invention, which are explained below, are shown in the drawings, wherein identical or similar elements are provided with the same reference numerals. The following are shown:
[0032]
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[0034]
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[0038]
[0039]
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DETAILED DESCRIPTION
[0044]
[0045] According to
[0046] The second sun shaft SO2 is connected to the rotor EMR of the electric machine EM in a rotationally fixed manner via a drive shaft An and is thus actuatable by the electric machine EM. The second web shaft ST2 is configured as the output of the manual gearbox SG and is connected to an output shaft Ab in a rotationally fixed manner. The drive shaft An is arranged on one side of the drive unit and the output shaft Ab is arranged on an opposite side of the drive unit, wherein the drive shaft An and the output shaft Ab do not axially overlap each other. The output shaft Ab can be connected indirectly, for example via a differential, or directly to at least one drive gear of the vehicle with an actuating effect. For example, a drive device can be provided for each drive gear of the vehicle.
[0047] The second hollow gear shaft HR2 is connected to the first web shaft ST1 in a rotationally fixed manner. In particular, the second hollow gear shaft HR2 and the first web shaft ST1 form a coupling shaft between the two planetary gear sets PS1, PS2. The first sun shaft SO1 is connected to a stationary component designed as the housing G of the drive device in a rotationally fixed manner. Consequently, the first sun shaft SO1 is stationary and thus prevented from rotating. The drive unit has a rotational axis of symmetry R, which coincides with the drive shaft An and the output shaft Ab. The electric machine EM and the gearbox SG are arranged coaxially to the drive shaft An and the output shaft Ab and thus rotate about the axis of symmetry R.
[0048] The first shift element A and the second shift element B are combined to form a shifting unit with three shift positions, the shifting unit having a single axially displaceable sliding sleeve SM with which the three shift positions are realized. The sliding sleeve SM is arranged on the first hollow gear shaft HR1 in a rotationally fixed manner and is axially movable into the respective shift position by means of a single actuator AK. Consequently, all three shift positions of the shifting unit are arranged linearly and consist of two gear positions and one neutral position, with the shifting unit having the neutral position between the two gear positions. Gears one and two are therefore shifted one after the other or sequentially by moving the sliding sleeve SM in an axial direction, in each case via the neutral position. This not only saves weight and components, but also costs, installation space, and assembly work.
[0049] First gear is engaged when the sliding sleeve SM is in a first gear position, i.e., in a first shift position. In an actuated state, i.e., in the first shift position of the sliding sleeve SM, the first shift element A connects the first hollow gear shaft HR1 with the first web shaft ST1 in order to shift the first gear. This fixes the first planetary gear set PS1.
[0050] The first gear is selected by moving the sliding sleeve SM axially into the neutral position, i.e., into a second shift position. In the second shift position of the sliding sleeve SM, the first hollow gear shaft HR1 and the first web shaft ST1 have no rotationally fixed connection to each other via the sliding sleeve SM and are thus decoupled from one another via the sliding sleeve SM. In the first neutral position, the sliding sleeve SM is only in rotary engagement with the first hollow gear shaft HR1. This second shift position of the sliding sleeve SM is shown in
[0051] The second gear is engaged by moving the sliding sleeve SM axially into a second gear position, i.e., into a third shift position. In an actuated state, i.e., in the third shift position of the sliding sleeve SM, the second shift element B connects the first ring gear shaft HR1 with the second sun shaft SO2 in order to shift to second gear. As a result, the first hollow gear shaft HR1 rotates at the drive speed that was introduced to the drive shaft An by the electric machine EM.
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[0055]
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[0057] First gear is engaged when the sliding sleeve SM is in a first gear position, i.e., in a first shift position. In an actuated state, i.e., in the first shift position of the sliding sleeve SM, the first shift element A connects the first hollow gear shaft HR1 with the first web shaft ST1 in order to shift the first gear. This fixes the first planetary gear set PS1.
[0058] The first gear is selected by moving the sliding sleeve SM axially into a first neutral position, i.e., into a second shift position. In the second shift position of the sliding sleeve SM, the first hollow gear shaft HR1 and the first web shaft ST1 have no rotationally fixed connection to each other via the sliding sleeve SM and are thus decoupled from one another via the sliding sleeve SM. In the first neutral position, the sliding sleeve SM is only in rotary engagement with the first hollow gear shaft HR1.
[0059] The second gear is engaged by moving the sliding sleeve SM axially into a second gear position, i.e., into a third shift position. In an actuated state, i.e., in the third shift position of the sliding sleeve SM, the second shift element B connects the first ring gear shaft HR1 with the second web shaft ST2 in order to shift to second gear.
[0060] The second gear is selected by moving the sliding sleeve SM axially into a second neutral position, i.e., into the fourth shift position. In the fourth shift position of the sliding sleeve SM, the first hollow gear shaft HR1 and the second web shaft ST2 have no rotationally fixed connection to each other via the sliding sleeve SM and are therefore decoupled from one another via the sliding sleeve SM. In the second neutral position, the sliding sleeve SM is in rotary engagement with the second stay shaft ST2.
[0061] The third gear is engaged by moving the sliding sleeve SM axially into a third gear position, i.e., into a fifth shift position. In an actuated state, i.e., in the fifth shift position of the sliding sleeve SM, the third shift element C connects the second ring gear shaft HR2 with the second web shaft ST2 in order to shift to third gear. This blocks the second planetary gear set PS2. The fifth shift position of the sliding sleeve SM is shown in
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LIST OF REFERENCE NUMERALS
[0067] An Drive shaft [0068] Ab Output shaft [0069] SG Manual gearbox [0070] 100 Vehicle [0071] 10 First axis [0072] 102 Second axis [0073] R1 Vehicle wheel [0074] R2 Vehicle wheel [0075] R3 Vehicle wheel [0076] R4 Vehicle wheel [0077] EM Electric machine [0078] EMS Stator [0079] EMR Rotor [0080] PS1 First planetary gear set [0081] SO1 First sun shaft [0082] HO1 First hollow gear shaft [0083] ST1 First web shaft [0084] PS2 Second planetary gear set [0085] SO2 Second sun shaft [0086] HO2 Second hollow gear shaft [0087] ST2 Second web shaft [0088] SM Sliding sleeve [0089] A First shift element [0090] B Second shift element [0091] C Third shift element [0092] AK Actuator [0093] G Housing [0094] R Axis of symmetry