BREATHABLE BEDDING AND METHOD FOR PRODUCING SAME
20240415302 ยท 2024-12-19
Assignee
Inventors
Cpc classification
International classification
Abstract
The present application provides a breathable bedding and a method for producing the same. The method for producing a breathable bedding includes the following steps: producing a cover, wherein the cover includes a first fabric layer and a second fabric layer which are stacked from top to bottom, the cover is divided into filling areas and breathable areas, and the filling areas and the breathable areas are separated from each other; conducting air-permeable treatment to the breathable areas to form air-permeable structure in the breathable areas; filling cotton between the first fabric layer and the second fabric layer in the filling areas; and sewing the first fabric layer and the second fabric layer at the edge of the cover to obtain a breathable bedding.
Claims
1. A method for producing a breathable bedding, comprising the following steps: producing a cover (1), wherein the cover (1) comprises a first fabric layer (11) and a second fabric layer (12) which are stacked from top to bottom, the cover (1) is divided into filling areas (10A) and breathable areas (10B), and the filling areas (10A) and the breathable areas (10B) are separated from each other; conducting air-permeable treatment to the breathable areas (10B) to form air-permeable structure in the breathable areas (10B); filling cotton (2) between the first fabric layer (11) and the second fabric layer (12) in the filling areas (10A); and sewing the first fabric layer (11) and the second fabric layer (12) at the edge of the cover (1) to obtain a breathable bedding.
2. The method for producing a breathable bedding as claimed in claim 1, wherein said conducting air-permeable treatment to the breathable areas (10B) to form air-permeable structure in the breathable areas (10B), specifically comprises: perforating the breathable areas (10B) to form breathable holes (13) in the breathable areas (10B), wherein the breathable holes (13) penetrate through the first fabric layer (11) and the second fabric layer (12) from top to bottom in the breathable areas (10B).
3. The method for producing a breathable bedding as claimed in claim 1, wherein said conducting air-permeable treatment to the breathable areas (10B) to form air-permeable structure in the breathable areas (10B), specifically comprises: cutting the breathable areas (10B) to form breathable slits (14) in the breathable areas (10B), wherein the breathable slits (14) penetrate through the first fabric layer (11) and the second fabric layer (12) from top to bottom in the breathable areas (10B).
4. The method for producing a breathable bedding as claimed in claim 3, wherein before conducting air-permeable treatment to the breathable areas (10B), the surface of each breathable area (10B) is hot pressed with an adhesive film layer (3), and then the breathable area (10B) and the adhesive film layer (3) are cut to form the breathable slits (14) simultaneously in the breathable area (10B) and the adhesive film layer (3).
5. The method for producing a breathable bedding as claimed in claim 3, wherein the breathable slits (14) comprise a first breathable slit (141) and a second breathable slit (142) which are arranged in a mutually intersecting manner, and the breathable area (10B) forms a flipping portion (15) at the intersection of the first breathable slit (141) and the second breathable slit (142).
6. The method for producing a breathable bedding as claimed in claim 1, further comprising: conducting thermo-bonding treatment to the breathable areas (10B), so that the first fabric layer (11) and the second fabric layer (12) in the breathable areas (10B) are thermally bonded together.
7. The method for producing a breathable bedding as claimed in claim 6, wherein the thermo-bonding treatment of the breathable areas (10B) is carried out before, after, or at the same time as the air-permeable treatment of the breathable areas (10B).
8. The method for producing a breathable bedding as claimed in claim 6, wherein the breathable areas (10B) are subjected to the thermo-bonding treatment first, and then the breathable areas (10B) are subjected to the air-permeable treatment; or the breathable areas (10B) are subjected to the thermo-bonding treatment and the air-permeable treatment at the same time.
9. The method for producing a breathable bedding as claimed in claim 1, wherein the cover (1) is provided with multiple breathable areas (10B), the multiple breathable areas (10B) are arranged in an array on the cover (1), and adjacent two breathable areas (10B) are separated by the filling areas (10A).
10. The method for producing a breathable bedding as claimed in claim 1, wherein the thickness of the breathable areas (10B) is less than the thickness of the filling areas (10A), and the upper and lower sides of the breathable area (10B) are inward recessed compared to the upper and lower sides of the filling area (10A).
11. The method for producing a breathable bedding as claimed in claim 1, wherein after filling cotton (2) between the first fabric layer (11) and the second fabric layer (12) in the filling areas (10A), the first fabric layer (11) and the second fabric layer (12) in the filling areas (10A) are further sewn with sewing lines (16) to fix the cotton (2) between the first fabric layer (11) and the second fabric layer (12) in the filling areas (10A).
12. The method for producing a breathable bedding as claimed in claim 11, wherein the cover (1) is provided with multiple breathable areas (10B), the multiple breathable areas (10B) are arranged in an array on the cover (1), and adjacent two breathable areas (10B) are separated by the filling areas (10A); the sewing lines (16) are located between adjacent breathable areas (10B), the sewing lines (16) comprise multiple first sewing lines (161) extending horizontally and multiple second sewing lines (162) extending vertically, the breathable bedding is comprised of multiple cells (100) formed by the multiple first sewing lines (161) intersecting with the multiple second sewing lines (162), the multiple breathable areas (10B) are respectively located within the multiple cells (100), and each cell (100) is a structure with a depression in the middle and a protrusion at the periphery.
13. A method for producing a breathable bedding, comprising the following steps: producing a cover (1), wherein the cover (1) is produced by weaving, the cover (1) comprises a first fabric layer (11) and a second fabric layer (12) which are stacked from top to bottom, the cover (1) is divided into filling areas (10A) and breathable areas (10B), and air-permeable structure is formed on the first fabric layer (11) and the second fabric layer (12) in the breathable areas (10B) during the weaving process; filling cotton (2) between the first fabric layer (11) and the second fabric layer (12) in the filling areas (10A); and sewing the first fabric layer (11) and the second fabric layer (12) at the edge of the cover (1) to obtain a breathable bedding.
14. The method for producing a breathable bedding as claimed in claim 13, wherein the cover (1) is provided with multiple breathable areas (10B), the multiple breathable areas (10B) are arranged in an array on the cover (1), and adjacent two breathable areas (10B) are separated by the filling areas (10A).
15. The method for producing a breathable bedding as claimed in claim 13, wherein the thickness of the breathable areas (10B) is less than the thickness of the filling areas (10A), and the upper and lower sides of the breathable area (10B) are inward recessed compared to the upper and lower sides of the filling area (10A).
16. The method for producing a breathable bedding as claimed in claim 13, wherein after filling cotton (2) between the first fabric layer (11) and the second fabric layer (12) in the filling areas (10A), the first fabric layer (11) and the second fabric layer (12) in the filling areas (10A) are further sewn with sewing lines (16) to fix the cotton (2) between the first fabric layer (11) and the second fabric layer (12) in the filling areas (10A).
17. The method for producing a breathable bedding as claimed in claim 16, wherein the cover (1) is provided with multiple breathable areas (10B), the multiple breathable areas (10B) are arranged in an array on the cover (1), and adjacent two breathable areas (10B) are separated by the filling areas (10A); the sewing lines (16) are located between adjacent breathable areas (10B), the sewing lines (16) comprise multiple first sewing lines (161) extending horizontally and multiple second sewing lines (162) extending vertically, the breathable bedding is comprised of multiple cells (100) formed by the multiple first sewing lines (161) intersecting with the multiple second sewing lines (162), the multiple breathable areas (10B) are respectively located within the multiple cells (100), and each cell (100) is a structure with a depression in the middle and a protrusion at the periphery.
18. A breathable bedding which is produced using the method for producing a breathable bedding as claimed in claim 1.
19. The breathable bedding as claimed in claim 18, wherein the breathable bedding is a breathable quilt, breathable pillow, or breathable mattress.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0039] The following will provide a further detailed description of the specific implementations of the present application in conjunction with the accompanying drawings and embodiments. The following embodiments are used to illustrate the present application, but are not intended to limit the scope of the present application.
[0040] The terms first, second, third, fourth, etc. (if any) in the specification and claims of the present application are only used to distinguish similar objects, and are not intended to be used to describe a specific sequence or order.
[0041] The terms up, down, left, right, front, back, top, bottom (if any) mentioned in the specification and claims of the present application are defined based on the position of the structure in the figures and the position between the structures in the figures, only for the clarity and convenience of expressing the technical solution. It should be understood that the use of these directional words should not limit the scope of protection in the present application.
[0042] As shown in
[0047] It should be noted that the sequence of steps for filling the cotton 2 and sewing the edge of the cover 1 is not limited. The cotton 2 can be filled first and then the edge of the cover 1 is sewn; alternatively, the edge of the cover I can be first sewn, with a reserved filling port (for filling the cotton 2), then the cotton 2 is filled, and finally the filling port is sewn; alternatively, the cotton 2 can be filled while sewing the edge of the cover 1.
[0048] In the method for producing a breathable bedding provided in this embodiment, the cover 1 is divided into filling areas 10A and breathable areas 10B, the filling areas 10A and the breathable areas 10B are separated from each other, air-permeable treatment is conducted to the breathable areas 10B to form air-permeable structure in the breathable areas 10B, and then, cotton 2 is filled between the first fabric layer 11 and the second fabric layer 12 in the filling areas 10A to obtain a breathable bedding. Due to the fact that the production method does not require cutting the cover 1 to form hollow areas and sewing the mesh fabric with the cover 1, but directly conducts the air-permeable treatment to the breathable areas 10B, thereby obtaining the breathable areas 10B with air-permeable structure, not only the production process is simple, the production efficiency is high, and the production cost is saved (no cutting waste is generated, and there is also no need to provide additional mesh fabric), but also the cover 1 of the entire breathable bedding has an integrated structure, thereby improving the structural strength and aesthetics while also providing good breathability and heat dissipation functions.
[0049] As an implementation manner, the breathable bedding can be a breathable quilt, breathable pillow, or breathable mattress, preferably a breathable quilt.
[0050] As an implementation manner, the materials for the first fabric layer 11 and the second fabric layer 12 (i.e., the cover 1) can be various fabrics such as worsted fabric, cotton fabric, etc. The material for the cotton 2 can be various cotton materials such as down, cotton, synthetic fibers, blends, etc.
[0051] As an implementation manner, in step S11 above, the first fabric layer 11 and the second fabric layer 12 in the cover I can be simultaneously woven to form (the fabric is lifted in two layers at once, that is, two layers of fabric are woven simultaneously to form); alternatively, they can also be formed by weaving separately, and then the first fabric layer 11 and the second fabric layer 12 are stacked from top to bottom.
[0052] As an implementation manner, in step S11 above, the filling areas 10A and the breathable areas 10B are separated from each other, which may specifically be as follows. In a first method: when producing the cover 1, the first fabric layer 11 and the second fabric layer 12 in the cover 1 are simultaneously woven to form, and during the weaving process, the threads in the first fabric layer 11 and the second fabric layer 12 are interwoven at the periphery of the breathable areas 10B (that is, during the weaving process, the warp and weft threads are interwoven at a predetermined position), so as to connect the first fabric layer 11 and the second fabric layer 12 together at the periphery of the breathable areas 10B, thereby separating the filling areas 10A and the breathable areas 10B from each other. In a second method: after the first fabric layer 11 and the second fabric layer 12 in the cover 1 are stacked from top to bottom (in this case, the first fabric layer 11 and the second fabric layer 12 in the cover I can be woven simultaneously or separately), the periphery of the breathable areas 10B is sewn, so that the first fabric layer 11 and the second fabric layer 12 are connected together at the periphery of the breathable areas 10B, thereby separating the filling areas 10A and the breathable areas 10B from each other. The above first method is the preferred method.
[0053] As shown in
[0054] Specifically, due to filling of the cotton 2 between the first fabric layer 11 and the second fabric layer 12 in the filling areas 10A, while the breathable areas 10B are not filled with the cotton 2, the thickness of the breathable areas 10B is smaller than that of the filling areas 10A. Also, when the filling areas 10A are filled with the cotton 2, the cotton 2 expands upwards and downwards, so that the upper and lower sides of the breathable area 10B are inward recessed compared to the upper and lower sides of the filling area 10A. Meanwhile, due to the thermo-bonding treatment of the breathable areas 10B, the first fabric layer 11 and the second fabric layer 12 in the breathable areas 10B are bonded together, resulting in a smaller thickness of the breathable areas 10B, which has a smaller blocking effect on heat and gas. Thus, the breathable areas 10B are easier to dissipate heat and breathe, and further, air-permeable structure is formed in the breathable areas 10B, making the breathable areas 10B have better breathable and heat dissipation functions. However, in other embodiments, the breathable areas 10B may also not undergo the thermo-bonding treatment (that is, step S15 is omitted), and the first fabric layer 11 and the second fabric layer 12 in the breathable areas 10B are separated from each other.
[0055] As an implementation manner, the thermo-bonding treatment of the breathable areas 10B can be carried out before, after, or at the same time as the air-permeable treatment of the breathable areas 10B. The sequence of the thermo-bonding treatment and the air-permeable treatment of the breathable areas 10B is not limited. The breathable areas 10B can be subjected to the thermo-bonding treatment first, and then the breathable areas 10B are subjected to the air-permeable treatment; alternatively, the breathable areas 10B can be subjected to the air-permeable treatment first, and then the breathable areas 10B are subjected to the thermo-bonding treatment; alternatively, the breathable areas 10B can be subjected to both the thermo-bonding treatment and the air-permeable treatment at the same time (for example, conducting the thermo-bonding treatment while the air-permeable treatment is being carried out). Specifically, the thermo-bonding treatment of the breathable areas 10B can be achieved by applying a separate hot-pressing treatment to the breathable areas 10B, or by applying the thermo-bonding when the breathable areas 10B are being subjected to the air-permeable treatment (for example, if the air-permeable treatment is punching holes, and due to high temperature environment during punching holes, the first fabric layer 11 and the second fabric layer 12 in the breathable areas 10B will naturally be thermally bonded together at high temperature). Preferably, for ease of operation, the breathable areas 10B are subjected to the thermo-bonding treatment first, and then the breathable areas 10B are subjected to the air-permeable treatment (that is, step S15 is carried out before step S12); or the breathable areas 10B are subjected to the thermo-bonding treatment and the air-permeable treatment at the same time (that is, step S15 and step S12 are carried out simultaneously).
[0056] As an implementation manner, in step S12 above, the air-permeable treatment conducted to the breathable areas 10B can specifically include punching holes, laser cutting flowers, etc., to thereby form pores, slits or the like in the breathable areas 10B.
[0057] As shown in
[0058] As shown in
[0059] As shown in
[0060] As shown in
[0061] As shown in
[0062] Specifically, due to the relatively soft material of the cover 1 (including the first fabric layer 11 and the second fabric layer 12), if the breathable areas 10B of the cover 1 are directly cut, there may be burrs occurred at the cutting positions (i.e., at the positions of the breathable slits 14), which not only affects the aesthetics, but also the burrs may become larger after long-term use, thereby affecting the service life of the breathable bedding. Therefore, in this embodiment, the surface of each breathable area 10B is first hot pressed with an adhesive film layer 3, and then the breathable area 10B and the adhesive film layer 3 are cut to avoid burrs. Meanwhile, the adhesive film layer 3 can increase aesthetics and have a certain hard feel when touched, thereby increasing the user's experience of use. The size of the adhesive film layer 3 can be the same as the size of the breathable area 10B (that is, the adhesive film layer 3 fully covers the breathable area 10B), or smaller than the size of the breathable area 10B (as shown in
[0063] As shown in
[0064] Specifically, due to the intersecting arrangement of the first breathable slit 141 and the second breathable slit 142, a flipping portion 15 will be formed at the intersection of the two. As shown in
[0065] However, in other embodiments, other forms of air-permeable treatment can be conducted to the breathable areas 10B to form other forms of air-permeable structure.
[0066] As an implementation manner, the material of the first fabric layer 11 and the second fabric layer 12 (i.e., the cover 1) is ultrasonic fabric. Ultrasonic fabric is a type of waterproof and breathable fabric, which is composed of polymer waterproof and breathable materials combined with traditional fabrics. Therefore, it has a certain degree of breathable and heat dissipation function, further improving the breathable and heat dissipation effect of the breathable bedding.
[0067] As shown in
[0068] As shown in
[0069] As shown in
[0070] As shown in
[0071] As shown in
[0072] As an implementation manner, in step S14 above, the first fabric layer 11 and the second fabric layer 12 at the edge of the cover 1 are sewn. Specifically, an edge wrapping, edge rolling, sewing or double sealing process can be used to the first fabric layer 11 and the second fabric layer 12 at the peripheral edge of the cover 1.
[0073] It should be noted that the term sewing described in this embodiment includes but is not limited to manual sewing, mechanical sewing, knotting, and other processes.
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[0079] The embodiment of the present application further provides another method for producing a breathable bedding, including the following steps: [0080] S21: producing a cover 1, wherein the cover 1 is produced by weaving, the cover 1 includes a first fabric layer 11 and a second fabric layer 12 which are stacked from top to bottom, the cover 1 is divided into filling areas 10A and breathable areas 10B, the filling areas 10A and the breathable areas 10B are separated from each other, and air-permeable structure is formed on the first fabric layer 11 and the second fabric layer 12 in the breathable areas 10B during the weaving process (As shown in
[0083] Specifically, in this embodiment, in step S21 above, the air-permeable structure on the first fabric layer 11 and the second fabric layer 12 in the breathable areas 10B can be obtained through jacquard weaving process, and the air-permeable structure can be a structure such as breathable holes 13. Due to the formation of air-permeable structure during the weaving process, therefore, no further air-permeable treatment is required for the breathable areas 10B in the future, thereby improving the production efficiency. Except for the step of forming air-permeable structure in the breathable areas 10B which is different from the above embodiments, the other steps of this embodiment (including thermo-bonding, filling cotton 2, sewing, etc.) and the formed structure in this embodiment are the same as the above embodiments, and will not be repeated here.
[0084] The embodiment of the present application further provides a breathable bedding, which is produced using the method for producing a breathable bedding as described above.
[0085] As an implementation manner, the breathable bedding can be a breathable quilt, breathable pillow, or breathable mattress, preferably a breathable quilt.
[0086] In the method for producing a breathable bedding provided in the embodiment, the cover 1 is divided into filling areas 10A and breathable areas 10B, the breathable areas 10B of the cover 1 are subjected to thermos-bonding treatment, so that the first fabric layer 11 and the second fabric layer 12 in the breathable areas 10B are bonded together, whereas the filling areas 10A of the cover 1 are not subjected to thermos-bonding treatment, and the first fabric layer 11 and the second fabric layer 12 in the filling areas 10A are not bonded to each other; and air-permeable treatment is conducted to the breathable areas 10B to form air-permeable structure in the breathable areas 10B. Then, the cotton 2 is filled between the first fabric layer 11 and the second fabric layer 12 in the filling areas 10A to obtain a breathable bedding. Due to the fact that the production method does not require cutting the cover 1 to form hollow areas and sewing the mesh fabric with the cover 1, but directly conducts thermos-bonding treatment and air-permeable treatment to the breathable areas 10B, thereby obtaining the breathable areas 10B with air-permeable structure, not only the production process is simple, the production efficiency is high, and the production cost is saved (no cutting waste is generated, and there is also no need to provide additional mesh fabric), but also the cover 1 of the entire breathable bedding has an integrated structure, thereby improving the structural strength and aesthetics while also providing good breathability and heat dissipation functions.
[0087] The above are only the specific embodiments of the present application, but the scope of protection of the present application is not limited to this. Any technical personnel familiar with this technical field who can easily think of changes or replacements within the scope of technology disclosed in the present application should be covered within the scope of protection of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.