ELECTRIC MOTOR PROPULSION SYSTEM FOR AN AIRCRAFT
20240417083 ยท 2024-12-19
Inventors
Cpc classification
B64D35/00
PERFORMING OPERATIONS; TRANSPORTING
F16H57/0441
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2057/02026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2057/02043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2057/02034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/038
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B64D35/00
PERFORMING OPERATIONS; TRANSPORTING
F16H1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/038
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An assembly for a propulsion system of an aircraft includes a gearbox module, an electric motor assembly, a first accessory load assembly, and a propulsor. The gearbox module includes a gear assembly and an output shaft. The gear assembly includes a main gear and a plurality of offset gears. The electric motor assembly includes an electric motor. The electric motor includes a rotor. The rotor is mounted to a first offset gear of the plurality of offset gears. The rotor is configured for rotation about a rotational axis to drive rotation of the gear assembly and the output shaft. The first accessory load assembly includes at least one first accessory load. The at least one first accessory load is mounted to a second offset gear of the plurality of offset gears. The propulsor is coupled to the output shaft.
Claims
1. An assembly for a propulsion system of an aircraft, the assembly comprising: a gearbox module including a gear assembly and an output shaft, the gear assembly includes a main gear and a plurality of offset gears, the plurality of offset gears are engaged with the main gear, the output shaft and the main gear are configured for rotation about an axial centerline of the gear assembly; an electric motor assembly including an electric motor, the electric motor includes a rotor, the rotor is mounted to a first offset gear of the plurality of offset gears, the rotor is configured for rotation about a rotational axis to drive rotation of the gear assembly and the output shaft; a first accessory load assembly including at least one first accessory load, the at least one first accessory load is mounted to a second offset gear of the plurality of offset gears; and a propulsor coupled to the output shaft.
2. The assembly of claim 1, wherein the rotational axis is radially offset from the axial centerline.
3. The assembly of claim 1, wherein the output shaft is fixedly mounted to the main gear.
4. The assembly of claim 1, wherein the first accessory load assembly is axially coincident with the electric motor assembly.
5. The assembly of claim 1, wherein: the gearbox module includes a gearbox housing surrounding the gear assembly and the output shaft; the electric motor assembly includes a motor housing; and the motor housing is mounted to the gearbox housing.
6. The assembly of claim 5, wherein the electric motor assembly further includes a mount assembly mounting the motor housing to the gearbox housing, the mount assembly includes a motor bracket and a plurality of struts, the motor bracket is mounted to the motor housing at an aft end of the motor housing, each of the plurality of struts extends between and connects the motor bracket to the gearbox housing.
7. The assembly of claim 1, further comprising a second accessory load assembly including at least one second accessory load, the at least one second accessory load is engaged with the output shaft.
8. The assembly of claim 7, wherein the second accessory load assembly is axially coincident with the electric motor assembly.
9. The assembly of claim 1, wherein the first accessory load assembly includes an oil pump disposed at a vertical bottom of the gearbox module.
10. The assembly of claim 9, wherein the gearbox module includes a gearbox housing surrounding the gear assembly and the output shaft, and the oil pump is disposed within the gearbox housing.
11. The assembly of claim 1, wherein the output shaft includes a bevel gear, the assembly further comprising a second accessory load assembly including at least one second accessory load, the at least one second accessory load is engaged with the bevel gear.
12. The assembly of claim 1, wherein the gear assembly further includes a ring gear engaged with each of the offset gears, the ring gear is mounted to the output shaft and configured to drive the output shaft for rotation about the axial centerline.
13. An assembly for a propulsion system of an aircraft, the assembly comprising: a propulsor; a gearbox module including a gear assembly and an output shaft, the gear assembly includes a main gear and a plurality of offset gears, the main gear is configured for rotation about an axial centerline of the gear assembly, the plurality of offset gears are engaged with the main gear, the plurality of offset gears includes a first offset gear and a plurality of second offset gears, the output shaft extends along the axial centerline and interconnects the propulsor and the main gear; an electric motor assembly including an electric motor, the electric motor includes a rotor, the rotor is mounted to the first offset gear, the rotor is configured for rotation about a rotational axis to drive rotation of the first offset gear; and a plurality of accessory load assemblies, each accessory load assembly of the plurality of accessory load assemblies including at least one accessory load coupled to a respective second offset gear of the plurality of second offset gears.
14. The assembly of claim 13, wherein the plurality of accessory load assemblies are axially coincident with the electric motor assembly.
15. The assembly of claim 13, wherein each offset gear of the plurality of offset gears is disposed radially adjacent the main gear with respect to the axial centerline.
16. The assembly of claim 13, wherein the rotational axis is radially offset from the axial centerline.
17. An assembly for a propulsion system of an aircraft, the assembly comprising: a propulsor; a gearbox module including a gear assembly and an output shaft, the gear assembly includes a main gear and a plurality of offset gears, the plurality of offset gears are engaged with the main gear, the plurality of offset gears includes a first offset gear and a plurality of second offset gears, the output shaft interconnects the propulsor and the main gear; an electric motor assembly including an electric motor, the electric motor includes a rotor, the rotor is mounted to the first offset gear, the rotor is configured for rotation about a rotational axis to drive rotation of the first offset gear; and a plurality of accessory load assemblies, each accessory load assembly of the plurality of accessory load assemblies including at least one accessory load coupled to a respective gear of the main gear or the plurality of offset gears.
18. The assembly of claim 17, wherein the gearbox module includes a gearbox housing surrounding the gear assembly and the output shaft.
19. The assembly of claim 18, wherein the plurality of accessory load assemblies includes a first accessory load assembly including a first accessory load and a second accessory load, the first accessory load disposed within the gearbox housing and the second accessory load disposed outside the gearbox housing.
20. The assembly of claim 19, wherein the first accessory load is an oil pump disposed at a vertical bottom of the gearbox housing.
Description
DESCRIPTION OF THE DRAWINGS
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
DETAILED DESCRIPTION
[0034]
[0035] The propulsion system 20 of
[0036] The electric motor assembly 28 includes an electric motor 38 and a motor housing 40. The electric motor 38 is electrically connected to the electrical power source 26. For example, the electric motor 38 is configured to receive electrical power from the electrical power source 26 for operation of the electric motor 38. The electric motor 38 may additionally be configured to direct electrical power to the electrical power source 26 (e.g., the electric motor 38 may be configured to operate as an electrical generator). The electric motor 38 may be configured as an alternating current (AC) electric motor or a direct current (DC) electric motor. For example, the electric motor 38 may be configured as a synchronous electric motor, an induction motor (e.g., an asynchronous electric motor), a permanent magnet electric motor, or the like, and the present disclosure is not limited to any particular electric motor configuration. The electric motor assembly 28 may further include other electrical control and/or conditioning equipment and components such as, but not limited to, an inverter, a motor controller, AC/DC conversion equipment, and/or the like.
[0037] The electric motor 38 of
[0038] The motor housing 40 is configured to support and house the electric motor 38. The motor housing 40 may extend circumferentially about (e.g., completely around) the rotational axis 36. The motor housing 40 extends (e.g., axially extends) between and to a first axial end 56 of the motor housing 40 and a second axial end 58 of the motor housing 40. The motor housing 40 may be attached to the TGB module 32, for example, at (e.g., on, adjacent, or proximate) the first axial end 56. The motor housing 40 may form or otherwise include a flange or other suitable mounting configuration for mounting the motor housing 40 to the TGB module 32. The motor housing 40 may additionally include one or more bearing assemblies for rotatably supporting the rotor 42 and its shaft 48.
[0039]
[0040] The gearbox housing 60 may be mounted to or otherwise disposed at (e.g., on, adjacent, or proximate) the electric motor assembly 28 (e.g., the motor housing 40 at the first axial end 56; see
[0041] The output shaft 62 extends circumferentially about (e.g., completely around) the axial centerline 66. The axial centerline 66 of
[0042] The gear assembly 64 of
[0043] The propulsor 34 is configured for rotation about a rotational axis. The rotational axis of the propulsor 34 may be the axial centerline 66 as shown in
[0044] Each of the accessory load assemblies 24 may be disposed within or axially adjacent the gearbox housing 60. For example, the accessory load assemblies 24 may be disposed at (e.g., on, adjacent, or proximate) an aft end of the gearbox housing 60. Each of the accessory load assemblies 24 includes at least one accessory load 84. The at least one accessory load 84 may be mounted to or otherwise supported by the gearbox housing 60. For example, the at least one accessory load 84 may be mounted to an exterior or an interior of the gearbox housing 60. The accessory load assemblies 24 may be disposed axially coincident with the electric motor 38. Each of the accessory load assemblies 24 at least one accessory load 84. Each of the accessory load assemblies 24 may further include a shaft 86. The at least one accessory load 84 of each of the accessory load assemblies 24 is coupled to a respective one of the gears 72, 74 of the gear assembly 64, for example, by the shaft 86. The at least one accessory load 84 may be mounted to and driven by the main gear 72. For example, the at least one accessory load 84 may be mounted to the main gear 72 by the shaft 86. Alternatively, the at least one accessory load 84 may be mounted to the main gear 72 by the output shaft 62 (e.g., the at least one accessory load 84 may be mounted to the second axial end 70). The at least one accessory load 84 may be mounted to and driven by one of the offset gears 74. For example, the at least one accessory load 84 may be mounted to one of the offset gears 74 by the shaft 86.
[0045] The at least one accessory load 84 for each of the accessory load assemblies 24 facilitates one or more support functions of the aircraft 1000 or its propulsion system 20 (see
[0046] Referring again to
[0047] In operation, the electric motor 38 drives rotation of the rotor 42 about the rotational axis 36. The rotor 42, coupled with the gear assembly 64 (e.g., the first offset gear 74A) by the shaft 48, drives the gear assembly 64 and, thereby, the propulsor 34 and the accessory load assemblies 24.
[0048] The present disclosure electric motor assembly 28 and TGB module 32 may facilitate conversion of a gas turbine engine propulsion system to an electric propulsion system (e.g., a propulsion system using only electrical power for propulsion). The configuration of the radially offset electric motor assembly 28 (e.g., from the axial centerline 66) and the accessory load assemblies 24 axially coincident with the electric motor assembly 28 may accommodate limited axial space of the propulsion system 20 which may be available for components of the electric motor assembly 28 and TGB module 32, as will be discussed in further detail. The configuration of the TGB module 32 and the accessory load assemblies 24 may additionally facilitate improved reliability of components of the propulsion system 20. For example, in the event of a failure of the electrical power source 26, the electric motor assembly 28, or another component which prevents or otherwise inhibits operation of the electric motor 38, the propulsor 34 may be operated in a feathering mode, such that rotation of the propulsor 34 (e.g., driven by ambient air flow) drives the output shaft 62 and the accessory load assemblies 24. Accordingly, accessory loads 84 such as the PCU 88, the air compressor unit 90, the electrical generation unit 92, the hydraulic pump 94, and the oil pumps 96 may still be available for operation to supply propulsion system 20 and/or aircraft 1000 loads.
[0049] Referring to
[0050] Referring to
[0051] Referring to
[0052] Referring to
[0053]
[0054] Still referring to
[0055] While the principles of the disclosure have been described above in connection with specific apparatuses and methods, it is to be clearly understood that this description is made only by way of example and not as limitation on the scope of the disclosure. Specific details are given in the above description to provide a thorough understanding of the embodiments. However, it is understood that the embodiments may be practiced without these specific details.
[0056] It is noted that the embodiments may be described as a process which is depicted as a flowchart, a flow diagram, a block diagram, etc. Although any one of these structures may describe the operations as a sequential process, many of the operations can be performed in parallel or concurrently. In addition, the order of the operations may be rearranged. A process may correspond to a method, a function, a procedure, a subroutine, a subprogram, etc.
[0057] The singular forms a, an, and the refer to one or more than one, unless the context clearly dictates otherwise. For example, the term comprising a specimen includes single or plural specimens and is considered equivalent to the phrase comprising at least one specimen. The term or refers to a single element of stated alternative elements or a combination of two or more elements unless the context clearly indicates otherwise. As used herein, comprises means includes. Thus, comprising A or B, means including A or B, or A and B, without excluding additional elements.
[0058] It is noted that various connections are set forth between elements in the present description and drawings (the contents of which are included in this disclosure by way of reference). It is noted that these connections are general and, unless specified otherwise, may be direct or indirect and that this specification is not intended to be limiting in this respect. Any reference to attached, fixed, connected, or the like may include permanent, removable, temporary, partial, full and/or any other possible attachment option.
[0059] No element, component, or method step in the present disclosure is intended to be dedicated to the public regardless of whether the element, component, or method step is explicitly recited in the claims. No claim element herein is to be construed under the provisions of 35 U.S.C. 112(f) unless the element is expressly recited using the phrase means for. As used herein, the terms comprise, comprising, or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0060] While various inventive aspects, concepts and features of the disclosures may be described and illustrated herein as embodied in combination in the exemplary embodiments, these various aspects, concepts, and features may be used in many alternative embodiments, either individually or in various combinations and sub-combinations thereof. Unless expressly excluded herein all such combinations and sub-combinations are intended to be within the scope of the present application. Still further, while various alternative embodiments as to the various aspects, concepts, and features of the disclosuressuch as alternative materials, structures, configurations, methods, devices, and components, and so onmay be described herein, such descriptions are not intended to be a complete or exhaustive list of available alternative embodiments, whether presently known or later developed. Those skilled in the art may readily adopt one or more of the inventive aspects, concepts, or features into additional embodiments and uses within the scope of the present application even if such embodiments are not expressly disclosed herein. For example, in the exemplary embodiments described above within the Detailed Description portion of the present specification, elements may be described as individual units and shown as independent of one another to facilitate the description. In alternative embodiments, such elements may be configured as combined elements.