ROBUST GRABBER ARM FOR REFUSE COLLECTION VEHICLE
20230086945 · 2023-03-23
Inventors
- Grant McNeilus (Dodge Center, MN, US)
- Garwin McNeilus (Dodge Center, MN, US)
- Brian Meldahl (Dodge Center, MN, US)
Cpc classification
B65F2003/0263
PERFORMING OPERATIONS; TRANSPORTING
B65F2003/023
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A robust grabber arm for use as part of a refuse collection vehicle has an inner arm member and an outer arm member which are designed to have parallel beams coupled to one another so that a wide operating profile is created. Further, care is taken in configuring compounds so that each of the hinge points and coupling points are accessible for service and maintenance purposes. To provide additional consistency, common bearings and hinge pins are used throughout, so that maintenance and possible replacement can be easily achieved.
Claims
1. A robust grabber arm attachable to a refuse collection vehicle, comprising an inner arm having a first end and a second end, wherein the first end is rotatably coupled to the refuse collection vehicle and rotatable about a first axis, the inner arm comprising a pair of substantially parallel inner arm beam members situated substantially perpendicular to the first axis and coupled to one another by at least one inner arm cross member; an outer arm having a first end and a second end, wherein the first end of the outer arm is rotatably coupled to the second end of the inner arm along a second axis, wherein the first axis and the second axis are substantially parallel with one another, the outer arm comprising a pair of substantially parallel outer arm beam members separated from one another while also coupled to one another by at least one outer arm cross member positioned at a predetermined location between the first end and the second end; a grabber mechanism coupled to the second end of the outer arm, the grabber mechanism having a grabber mechanism configured to grab a refuse container; an alignment link coupled to the inner arm and the grabber mechanism; a first drive mechanism coupled to the refuse collection vehicle and the inner arm member, wherein driving the first drive mechanism causes rotation of the inner arm about the first axis; and a second drive mechanism coupled to the refuse collection vehicle and the outer arm member, wherein driving the second drive mechanism will cause rotation about the second axis.
2. The robust grabber arm of claim 1 wherein the inner arm and first drive mechanism are coupled to the refuse collection vehicle via a supporting bracket coupled to a predetermined location of the refuse collection vehicle.
3. The robust grabber arm of claim 2 wherein the inner arm beam members are box beams, and the at least one inner arm cross member is a box beam coupled proximate the second end and is substantially perpendicular to the inner arm member parallel beams, and wherein each of the pair of outer arm beam members are I-beams comprising a pair of upright walls and a cross wall extending between the upright walls, and wherein the at least one outer beam cross member is a tube extending between the I-beams and is connected to each of the upright walls.
4. The robust grabber arm of claim 3 wherein the second axis is positioned at a first predetermined location of the inner arm and the alignment link is coupled to one of the inner arm members at a second predetermined location, wherein the first location and the second location are adjacent one another and are accessible when the grabber arm is in a stowed position and when the grabber arm is in an extended position.
5. The robust grabber arm of claim 4 further comprising: a pair of main link bearings positioned in line with the second axis coupling the inner arm and outer arm, and a drive link having a first connection portion rotatably coupled proximate the first end of the inner arm and at a second attachment portion rotatably coupled proximate the first end of the outer arm, with the first connection portion and the second connection portion coupled to one another at a central coupling point, and the second drive mechanism coupled to the drive link at the central coupling point, wherein the each of the main link bearings and the rotatable coupling points are accessible from the side of the grabber arm.
6. The robust grabber arm of claim 5 wherein the first end of the inner arm is coupled to the supporting bracket using a pair of bracket attachment bearings aligned with the first axis, wherein the pair of bracket attachment bearings and the pair of main link bearings are the same.
7. The robust grabber arm of claim 6 wherein the grabber mechanism comprises: a grabber bracket coupled to the second end of the outer arm and the alignment link; a first grabber arm rotatably coupled to the grabber bracket by a first grabber arm attachment bearing; a second grabber rotatably coupled to the grabber bracket by a second grabber arm attachment bearing and movably coupled to the first grabber arm; and a drive mechanism coupled to the grabber bracket and the first grabber arm such that actuation of the drive mechanism causes movement of the first grabber arm and the second grabber arm; wherein the first grabber arm attachment bearing and the second grabber arm attachment bearing are the same as the pair of bracket attachment bearings and the pair of main link bearings.
8. The robust grabber of claim 1 wherein the alignment link is coupled to the grabber mechanism and the inner arm via a plurality of easy change pins.
9. The robust grabber arm of claim 7 wherein the alignment link is coupled to the grabber mechanism and the inner arm via a plurality of easy change pins.
10. The robust grabber of claim 4 wherein the inner arm parallel beam members and the inner arm cross member are aligned in an inner arm plane which contains the first axis, and wherein each of the inner arm beam members have a flange extending laterally away from the inner arm beam members at the second end in a direction which is not within the inner arm plane, and wherein the flanges are coupled to the outer arm thereby causing the second axis to be located parallel with but not within the inner arm plane.
11. A robust grabber arm for attachment to a refuse collection vehicle at a predetermined position, the grabber arm comprising: a mounting bracket configured to be coupled to the frame of the refuse collection vehicle and having a pair of uprights plates configured to accommodate mounting; an inner arm having a pair of substantially parallel inner arm beam members spaced apart from one another, with each of the inner arm beam members having a first end rotatably coupled to a corresponding one of the pair of upright plates of the mounting bracket to allow rotation of the inner arm about a first axis which is perpendicular to the upright plates of the mounting bracket, the pair of substantially parallel inner arm beam members coupled to one another via an inner arm cross beam; an outer arm having a pair of substantially parallel outer beam members spaced apart from one another while also being coupled via a cross member, each of the outer beam members rotatably coupled to a corresponding one of the inner beam members at a first end; a grabber mechanism having a grabber bracket coupled to a second end of the outer arm, and further having a pair of grabber arms coupled to the grabber bracket and configured to grab a refuse container; a pair of alignment links, each having a first end coupled to the grabber mechanism and a second end coupled to one of the inner arm beam members; a first drive mechanism coupled to the mounting bracket and the inner arm, wherein driving the first drive mechanism causes rotation of the inner arm about the first axis; and a second drive mechanism coupled to the mounting bracket and the outer arm, wherein driving the second drive mechanism will cause rotation about the second axis.
12. The robust grabber arm of claim 11 wherein the parallel inner arm beam members are box beams, and the at least one inner arm cross member is a box beam coupled proximate to the second end of the parallel inner arm beam members and is substantially perpendicular to the inner arm beam members, and wherein each of the pair of substantially parallel outer arm beam members are I-beams comprising a pair of parallel wall and a cross wall extending between the upright walls, and wherein the at least one outer arm cross member is a tube extending between the I-beams and is connected to each of the pair of parallel walls.
13. The robust grabber arm of claim 12 further comprising: a pair of main link bearings positioned in line with the second axis coupling the inner arm and outer arm, and a drive link having a first connection portion rotatably coupled proximate the second end of the inner arm and at a second attachment portion rotatably coupled proximate the first end of the outer arm, with the second drive coupled to the drive link at a central portion thereof, wherein the each of the main link bearings and the rotatable coupling points are accessible from the side of the grabber arm.
14. The robust grabber arm of claim 13 wherein the first end of the inner arm is coupled to the supporting bracket using a pair of bracket attachment bearings aligned with the first axis, wherein the pair of bracket attachment bearings and the pair of main link bearings are the same.
15. The robust grabber of claim 14 wherein the inner arm beam members and the inner arm cross member are aligned in an inner arm plane which contains the first axis, and wherein each of the inner arm beam members have a flange extending laterally away from the inner arm beam members at the second end in a direction which is not within the inner arm plane, and wherein the flanges are coupled to the outer arm thereby causing the second axis to be located parallel with but not within the inner arm plane.
16. The robust grabber of claim 15 wherein the pair of alignment links are coupled to the grabber main bracket and the inner arm beam members via a plurality of easy change pins.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0004] Further details of the various embodiments will be apparent from following description, in conjunction with the drawings, in which:
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DESCRIPTION
[0023] The following detailed description outlines certain features, advantages and characteristics of one embodiment of a robust grabber arm 10 for use as a component of a refuse collection vehicle 16. Although various references throughout the following detailed description are made to “inner,” “outer,” “upper,” “lower,” “front,” “back,” “first,” “second,” and other relative terms, it will be understood that these references are relative and are not to be construed as limiting. Additionally, various components can be substituted, replaced or may be identified differently at times throughout this detailed description.
[0024] Turning now to
[0025] Generally, robust grabber arm 10 comprises a mounting bracket 20, which is uniquely configured for attachment to refuse collection vehicle 16. Robust grabber arm 10 further comprises an inner arm 40, which is hingedly connected to mounting bracket 20, an outer arm 60, which is hingedly attached to inner arm 40, and a grabber mechanism 90. Robust grabber arm 10 further includes various components to help control movements and maintain desired alignments. These components generally comprise a first drive cylinder 110, a second drive cylinder 120, a first alignment link 130 and a second alignment link 140. As will be appreciated, both first drive cylinder 110 and second drive cylinder 120 are hydraulic cylinders which are coupled to hydraulic valves and related components used to control movement. First alignment link 130 and second alignment link 140 are coupled between inner arm 40 and grabber mechanism 90 to maintain desired alignment during operation. In addition, a first central coupling link 150 and a second central coupling link 160 are rotatably attached to outer arm 60 and inner arm 40, respectively. In this particular embodiment, first coupling link 150 and second coupling link 160 are used to provide an intermediate connection point for one end of second drive cylinder 120.
[0026] As suggested above, grabber mechanism 90 is coupled to an outer end of outer arm 60. In this embodiment, grabber mechanism 90 generally includes a main grabber bracket 92 utilized to support and accommodate operation of grabber arms 100 and 102. A third drive cylinder 96 (or grabber cylinder 96) is part of grabber mechanism 90, and is utilized to create appropriate movement of grabber arms 100 and 102. As will be further discussed below, grabber arms 100 and 102 are both rotatably coupled to grabber bracket 92, and include an internally meshed gear structure 106 to ensure that these two components consistently move in conjunction with one another. Although pins or bearings rotatably coupling first grabber arm 100 and second grabber arm 102 to grabber bracket 92 are accessible, gear structure 106 is hidden or generally shielded by grabber bracket 92.
[0027] In the disclosed embodiment, inner arm 40 and outer arm 60 are specifically designed to form a robust mechanical structure, while also allowing for easy serviceability of components. Referring to
[0028] To illustrate additional details,
[0029] At a second end of first inner arm beam member 42 and second inner arm beam member 44, a second attachment structure exists. In this particular embodiment, a number of flanges 86, 87, 88 and 89 are attached to first inner arm beam member 42 and second inner arm beam member 44 in a manner to accommodate and support bushings 58 and 59.
[0030] Turning now to
[0031] As best illustrated in
[0032] As illustrated in
[0033] As generally discussed above, robust grabber arm 10 is configured to be movable between three primary positions when mounted to a refuse collection vehicle 16. Referring now to
[0034] Again, robust grabber arm 10 includes mounting bracket 20 configured to be securely mounted to the frame, body or other supporting structure of refuse collection vehicle 16. In this embodiment, mounting bracket 20 includes a horizontal support 22, a first upright plate 24 and a second upright plate 26. Horizontal support 22 is configured to extend between first upright plate 24 and second upright plate 26 to provide rigidity thereto. In addition, a rectangular coupling tube 28 helps to provide further rigidity, and helps to support other necessary connections. Most significantly, rectangular coupling tube 28 helps to provide further support for an inner arm coupling pin 30. This additional support is achieved by utilizing a surrounding plate 32 which is securely connected to rectangular coupling tube 28. A similar second surrounding plate 36 and second inner arm coupling pin 34 exists on an opposite side of mounting bracket 20. As will be further discussed below, this provides a secure and robust connection structure allowing inner arm member 40 to be rotatably coupled to mounting bracket 20. In addition, mounting bracket 20 further accommodates a first drive cylinder connecting pin 112 and a second drive cylinder connecting pin 122, which are used to couple respective portions of first drive member 110 and second drive member 120.
[0035] As generally mentioned above, robust grabber arm 10 includes a grabber mechanism 90 which is uniquely configured to retrieve and dump refuse containers. A detailed perspective view of grabber mechanism 90 is illustrated in
[0036] In the illustrated embodiment, first grabber arm 100 has a first resilient member 104 attached thereto, while second grabber arm 102 also includes a second resilient member 106 attached thereto. In this embodiment, first resilient member 104 and second resilient member 106 are rubber coated fabric strips that can conform to and grab refuse containers. As will be appreciated, each of these components help to grab and contain the refuse container when the grabber arms are moved to surround the outer walls of the refuse container. In operation, drive cylinder 96 will direct movement of first grabber arm 100 and second grabber arm 102. As seen, first grabber arm 100 is connected to grabber bracket 92 at a hinge point 108. A similar hinge point 109 exists to support second grabber arm 102.
[0037] As better shown in
[0038] Referring again to
[0039] Again, robust grabber arm 10 includes first coupling link 150 and second coupling link 160 which are also uniquely configured to assist in the controlled movement of grabber mechanism 90. As shown, first coupling link 150 has a central pin 152, and a pair of connecting tabs 154 and 156. First coupling link 150 is a unitary element, with coupling tabs 154 and 156 rigidly connected to a main body 151.
[0040] Second coupling link 160 comprises a first coupling plate 162 and a second coupling plate 164. These coupling plates are configured to support connection to first coupling link 150 via a connection pin 168. As shown in
[0041] To better understand the connection of various elements, especially at the central hinge point of robust grabber arm,
[0042] In the disclosed embodiments, special care is taken to utilize commonly sized connecting pins and heavy duty bearings throughout. As one example, heavy duty 2-inch bearings are used at several locations, such as the central point 200, the grabber arm hinge points 108, and the main connection point between mounting bracket 20 and inner arm 40. In addition, easy change links and pins are utilized at other locations. As an example of this design approach,
[0043] As will be apparent from the drawings, each of the service locations are easily accessible, which will allow for removal and/or maintenance of bearings, links and pins, as necessary. The arrangement of service locations and various components is best illustrated in
[0044] As previously mentioned, robust grabber 10 makes use of common sized easy change pins wherever possible.
[0045] In a similar manner,
[0046] Various embodiments of the invention have been described above for purposes of illustrating the details thereof and to enable one of ordinary skill in the art to make and use the invention. The details and features of the disclosed embodiment[s] are not intended to be limiting, as many variations and modifications will be readily apparent to those of skill in the art. Accordingly, the scope of the present disclosure is intended to be interpreted broadly and to include all variations and modifications coming within the scope and spirit of the appended claims and their legal equivalents.