Ultrasonic generation device and concrete forming system
12179385 ยท 2024-12-31
Assignee
Inventors
- Ziming KOU (Shanxi, CN)
- Juan WU (Shanxi, CN)
- Hulin WANG (Shanxi, CN)
- Qichao REN (Shanxi, CN)
- Yanwei PENG (Shanxi, CN)
- Buwen ZHANG (Shanxi, CN)
- Feng YAN (Shanxi, CN)
Cpc classification
International classification
Abstract
An ultrasonic generation device and a concrete forming system are provided. The ultrasonic generation device includes a housing, a rotary vibration member, and a shaft body. The housing is provided with an air inlet. The rotary vibration member is disposed in the housing. The shaft body is relatively fixed to the housing, the rotary vibration member is sleeved on the shaft body, and the rotary vibration member and the shaft body are rotatable relative to each other. The shaft body is provided with a main air passage and a jet hole, a first end of the main air passage is in communication with the air inlet and a second end of the main air passage is in communication with the jet hole, the jet hole is provided in the shaft body at a position corresponding to the rotary vibration member.
Claims
1. An ultrasonic generation device, comprising: a housing, provided with an air inlet; a rotary vibration member, disposed in the housing and configured for vibrating during a rotation to generate ultrasonic waves; and a shaft body, relatively fixed to the housing, wherein the rotary vibration member is sleeved on the shaft body, the rotary vibration member and the shaft body are rotatable relative to each other, the shaft body is provided with a main air passage and a plurality of jet holes, a first end of the main air passage is in communication with the air inlet and a second end of the main air passage is in communication with the plurality of jet holes, the plurality of jet holes are provided in the shaft body at a position corresponding to the rotary vibration member, and the plurality of jet holes are configured for ejecting an air flow to form an air film between the rotary vibration member and the shaft body, wherein the plurality of jet holes are evenly distributed along a circumference of the shaft body, wherein an axis of each of the plurality of jet holes is along a radial direction of the shaft body, wherein an air inlet assembly is provided at a first end of the shaft body, the air inlet assembly comprises an air inlet end cover, the first end of the shaft body is inserted into the air inlet end cover, a first air guide hole is provided in the air inlet end cover, and the first air guide hole communicates the main air passage with the air inlet of the housing, wherein a guide ring is disposed on a side of the air inlet end cover close to the rotary vibration member, a second air guide hole is provided in the guide ring, and the second air guide hole guides the air flow from the air inlet to the rotary vibration member, to push the rotary vibration member to rotate.
2. The ultrasonic generation device according to claim 1, wherein an annular first airflow passage is formed between the air inlet end cover and an inner wall of the housing, and the first air guide hole and the second air guide hole are in communication with the air inlet via the first airflow passage.
3. The ultrasonic generation device according to claim 2, wherein a plurality of second air guide holes are provided and the plurality of second air guide holes are arranged in a circular array about a central axis of the guide ring.
4. The ultrasonic generation device according to claim 3, wherein two ends of each of the second air guide holes are respectively provided on two side surfaces of the guide ring, and each of the second air guide holes extends helically along an axial direction of the guide ring.
5. The ultrasonic generation device according to claim 4, wherein a plurality of first air guide holes are provided and the plurality of first air guide holes are evenly distributed along a circumference of the air inlet end cover.
6. A concrete forming system, comprising: a concrete mixer; the ultrasonic generation device according to claim 1, disposed on the concrete mixer and configured for vibration forming of a concrete in the concrete mixer; and an air supply device, for providing the ultrasonic generation device with a purified air.
7. An ultrasonic generation device, comprising: a housing, provided with an air inlet; a rotary vibration member, disposed in the housing and configured for vibrating during a rotation to generate ultrasonic waves; and a shaft body, relatively fixed to the housing, wherein the rotary vibration member is sleeved on the shaft body, the rotary vibration member and the shaft body are rotatable relative to each other, the shaft body is provided with a main air passage and a plurality of jet holes, a first end of the main air passage is in communication with the air inlet and a second end of the main air passage is in communication with the plurality of jet holes, the plurality of jet holes are provided in the shaft body at a position corresponding to the rotary vibration member, and the plurality of jet holes are configured for ejecting an air flow to form an air film between the rotary vibration member and the shaft body, wherein the plurality of jet holes are evenly distributed along a circumference of the shaft body, wherein an axis of each of the plurality of jet holes is along a radial direction of the shaft body, wherein an air inlet assembly is provided at a first end of the shaft body, the air inlet assembly comprises an air inlet end cover, the first end of the shaft body is inserted into the air inlet end cover, a first air guide hole is provided in the air inlet end cover, and the first air guide hole communicates the main air passage with the air inlet of the housing, wherein a pressure-retaining assembly is provided at a second end of the shaft body, and the pressure-retaining assembly is configured for balancing air pressure on two sides of the rotary vibration member to realize axial positioning of the rotary vibration member.
8. The ultrasonic generation device according to claim 7, wherein the pressure-retaining assembly comprises a pressure-retaining exhaust ring, a periphery of the pressure-retaining exhaust ring is connected to an inner wall of the housing, the pressure-retaining exhaust ring is sleeved on the shaft body, and a second airflow passage is formed between the pressure-retaining exhaust ring and the shaft body.
9. The ultrasonic generation device according to claim 8, wherein an elastic pressure-retaining plate is disposed on a side of the pressure-retaining exhaust ring away from the rotary vibration member, the elastic pressure-retaining plate is sleeved on the shaft body and is fixedly connected to the shaft body, the elastic pressure-retaining plate is provided with elastic air outlets, and a size of each of the elastic air outlets changes with the air pressure in the housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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REFERENCE SIGNS
(12) 1. ultrasonic generation device: 11. housing: 111. air inlet; 112. fixing portion; 12. rotary vibration member; 121. mounting sleeve; 122. elastic blade: 13. shaft body; 131. main air passage; 132. jet hole; 14. air inlet assembly; 141. air inlet end cover; 1411. sealing portion; 1412. air guide portion: 1413. first air guide hole: 142. guide ring: 1421. second air guide hole; 15. first airflow passage: 16. pressure-retaining assembly: 161. pressure-retaining exhaust ring: 1611. second airflow passage; 162. connector; 163. elastic pressure-retaining plate; 1631. pressure-retaining plate body: 1632. elastic portion; 1633. elastic air outlet; 17. silencer end cover; 171. third air guide hole; 18. elastic stop ring: 19. mounting base; 191. fixed bottom plate; 192. movable hoop; 1921. fixed block; 1922. movable block; 2. concrete mixer; 3. air supply device.
DETAILED DESCRIPTION OF THE EMBODIMENTS
(13) In order to make the objectives, technical solutions, and advantages of the embodiments of the present application clearer, the technical solutions of the present application are further described in detail below with reference to the accompanying drawings of the embodiments of the present application. The following embodiments are for illustration, instead of limiting the scope of the present application.
(14) In the embodiments of the present application, terms first and second are merely used for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of denoted technical features. Therefore, a feature defined by first or second explicitly or implicitly includes one or more such features. In the description of the embodiments of the present application, a plurality of means two or above two, unless otherwise stated.
(15) In addition, in the embodiments of the present application, terms of directions such as upper, lower, left, and right are defined in accordance with the arrangement of the components in the accompanying drawings. It should be understood that these terms of directions as relative concepts are used for relative description and clarification and can change accordingly with the arrangement of the components in the accompanying drawings.
(16) In the embodiments of the present application, unless otherwise expressly specified and defined, the term connection should be understood in a broad sense. For example, connection can be a fixed connection, a detachable connection, or an integral connection and can be a direct connection or an indirect connection through an intermediary.
(17) In the embodiments of the present application, the terms include, contain, or any other variations thereof are intended to cover a non-exclusive inclusion, so that a process, method, article, or apparatus including a series of elements not only includes those elements, but also includes other elements not expressly listed or elements inherent to this process, method, article, or apparatus. Without further limitations, an element defined by the statement includes a . . . does not preclude the presence of other identical elements in the process, method, article, or apparatus including the element.
(18) In the embodiments of the present application, words such as exemplary or for example are used to present examples, illustrations, or explanations. Any embodiment or design preceded by exemplary or for example in the embodiments of the present application shall not be construed as preferred or advantageous over other embodiments or designs. Rather, the words such as exemplary or for example are intended to present related concepts in a specific way.
(19) An embodiment of the present application provides a concrete forming system, which mainly adopts a vibrating machine to process concrete materials, so that the fluidity of the materials is increased to facilitate concrete forming and the compactness of the concrete is also increased. Specifically, the vibrating machine transfers vibration energy of a certain frequency, amplitude, and excitation force to the concrete materials, which greatly reduces the adhesion and internal friction in the materials and makes the materials appear in a heavy liquid state. As the aggregates settle and are arranged under gravity, air in the concrete mixture is expelled and voids are eliminated, so that the aggregates are densely arranged and the cement paste is effectively filled.
(20) Referring to
(21) On this basis, an embodiment of the present application provides the ultrasonic generation device 1. Referring to
(22) In the ultrasonic generation device 1 provided by the embodiment of the present application, the air inlet 111 on the housing 11 is connected to the air supply device 3 and is configured for introducing a high-pressure air flow into the housing 11. The shaft body 13 is relatively fixed in the housing 11, the rotary vibration member 12 is sleeved on the shaft body 13, and the shaft body 13 positions the rotary vibration member 12. The rotary vibration member 12 is forced to rotate by the air flow and vibrates during rotation to generate ultrasonic waves. The shaft body 13 is provided with the main air passage 131 and the jet hole 132 and the first end of the main air passage 131 is in communication with the air inlet 111, so that a part of the air flow introduced by the air inlet 111 enters the main air passage 131. The second end of the main air passage 131 is in communication with the jet hole 132, the jet hole 132 is provided in the shaft body 13 at a position corresponding to the rotary vibration member 12, and the jet hole 132 is configured for ejecting an air flow to form an air film between the rotary vibration member 12 and the shaft body 13. The air film separates the rotary vibration member 12 from the shaft body 13 by air suspension. Hence, the rotary vibration member 12 is suspended about the shaft body 13, so that the friction between the rotary vibration member 12 and the shaft body 13 is greatly reduced, the wear of the rotary vibration member 12 is reduced accordingly, and the service life of the device is increased. Compared with the solutions in the related art in which components are prone to wear under heavy loads, the ultrasonic generation device 1 in the present application is provided with the jet hole 132 to form an air film between the rotary vibration member 12 and the shaft body 13, so that the friction between the rotary vibration member 12 and the shaft body 13 is reduced, the wear of the components is reduced, and the service life of the device is increased.
(23) The shape of the housing 11 is, for example, prismatic, square, or cylindrical and is not limited in the present application. Referring to
(24) The position of the air inlet 111 is not limited in the present application. For example, the air inlet 111 is provided at one end of the housing 11 or the air inlet 111 is provided at the periphery of one end of the housing 11. Referring to
(25) It should be noted that the structure of the rotary vibration member 12 is not limited in the present application, and any structure capable of vibrating while rotating about the shaft body 13 falls within the protection scope of the present application. Referring to
(26) It should be noted that the shape of the jet hole 132 is not limited in the present application, and the jet hole 132 can be a square or round hole and can be a constant-diameter or variable-diameter hole. Referring to
(27) To make the rotary vibration member 12 receive more balanced forces, referring to
(28) The axial direction, that is, the opening direction of each of the jet holes 132 is not limited in the present application. For example, the axis of each of the jet holes 132 forms an acute angle with the axis of the shaft body 13. The jet holes 132 are divided into two groups, the jet holes 132 in each of the groups are distributed annularly along the shaft body 13, and the two jet hole groups are symmetrically arranged. That is, when the openings of the jet holes 132 in one of the jet hole groups are inclined toward the first end of the shaft body 13, the openings of the jet holes 132 in the other of the jet hole groups are inclined at the same angle toward the second end of the shaft body 13. Force acting surfaces each corresponding to one of the two jet hole groups are provided on the mounting sleeve 121, and the force acting surfaces are each perpendicular to the axes of the jet holes 132 on the corresponding side. The air flows ejected by the two jet hole groups act on the mounting sleeve 121 to produce two forces, and the components of the two forces along the axial direction of the mounting sleeve 121 are equal in magnitude but opposite in direction, so that the air flows ejected by the jet holes 132 not only realize the radial positioning of the rotary vibration member 12, but also realize the axial positioning of the rotary vibration member 12.
(29) Referring to
(30) To form air flows conducive to the rotation of the rotary vibration member 12 in the housing 11, referring to
(31) It should be noted that the ends of the housing 11 can be closed or open to facilitate the assembly of various components in the housing 11. Referring to
(32) The shape of the air inlet end cover 141 is not limited in the present application. Referring to
(33) Referring to
(34) To facilitate guiding the air flow from the air inlet 111 into the first air guide hole 1413 and the second air guide hole 1421, referring to
(35) To make the guide ring 142 generate more air flows, referring to
(36) To make air flows from the second air guide holes 1421 blow vertically to the elastic blades 122, referring to
(37) Since the air inlet 111 is provided on a side of the first airflow passage 15, the airflow speeds in the first airflow passage 15 are not even. To obtain even airflow speeds in the first airflow passage 15, referring to
(38) For example, four first air guide holes 1413 are provided and are in cross-shaped distribution along the radial directions of the air guide portion 1412. The air inlet 111 is aligned with one of the first air guide holes 1413, so that the first air guide hole 1413 is in communication with the main air passage 131 and air flows everywhere in the first airflow passage 15 to obtain even airflow speeds.
(39) To realize the axial positioning of the shaft body 13, referring to
(40) Specifically, the pressure-retaining assembly 16 includes a pressure-retaining exhaust ring 161, the periphery of the pressure-retaining exhaust ring 161 is connected to the inner wall of the housing 11, the pressure-retaining exhaust ring 161 is sleeved on the shaft body 13, and a second airflow passage 1611 is formed between the pressure-retaining exhaust ring 161 and the shaft body 13. The air flows passing through the elastic blades 122 will be hindered from flowing toward the pressure-retaining exhaust ring 161, and reverse air flows are produced to balance the air flows on two sides of the rotary vibration member 12. Meanwhile, the second airflow passage 1611 is provided to enable air outflow, which not only ensures that the air flows in a certain direction, but also creates back pressure for axial positioning of the rotary vibration member 12.
(41) It should be noted that the method of fixing the pressure-retaining exhaust ring 161 to the housing 11 is not limited in the present application. For example, the pressure-retaining exhaust ring 161 can be fixed in the housing 11 by clamping, bonding, or welding. Referring to
(42) The pressure-retaining assembly 16 further includes an elastic pressure-retaining plate 163. The elastic pressure-retaining plate 163 is disposed on a side of the pressure-retaining exhaust ring 161 away from the rotary vibration member 12. The elastic pressure-retaining plate 163 is sleeved on the shaft body 13 and is fixedly connected to the shaft body 13. The elastic pressure-retaining plate 163 is provided with elastic air outlets 1633, and the size of each of the elastic air outlets 1633 changes with the air pressure in the housing 11.
(43) Referring to
(44) To reduce the noise caused by vibration of the ultrasonic generation device 1, referring to
(45) It should be noted that the method of fixing the silencer end cover 17 to the housing 11 is not limited in the present application. Referring to
(46) The shape of the shaft body 13 is not limited in the present application. Referring to
(47) On this basis, to facilitate the installation of the ultrasonic generation device 1 on the concrete mixer 2, referring to
(48) In the ultrasonic generation device 1 and the concrete forming system of the present application, since the shaft body 13 on which the rotary vibration member 12 is sleeved is provided with the jet hole 132 in communication with the air inlet 111 and the jet hole 132 eject an air flow to form an air film between the rotary vibration member 12 and the shaft body 13, the friction between the rotary vibration member 12 and the shaft body 13 is reduced, the wear of the components is reduced, and the service life of the device is increased.
(49) The sequence numbers of the above embodiments of the present application are merely for the convenience of description and do not imply the preference among the embodiments. The above descriptions are merely preferred embodiments of the present application and are not intended to limit the scope of the present application. Any equivalent changes in structure or process that are made based on the content of the specification and the accompanying drawings of the present application and are directly or indirectly used in other related technical fields shall fall within the protection scope of the present application.
INDUSTRIAL APPLICABILITY
(50) In the ultrasonic generation device and the concrete forming system according to the embodiments of the present application, the jet hole in communication with the air inlet on the housing is provided to form an air film between the rotary vibration member and the shaft body, so that the friction between the rotary vibration member and the shaft body is reduced, the wear of the components is reduced, and the service life of the device is increased.