Protective Cover and Installation Tool for Fire Protection Sprinklers
20230087195 · 2023-03-23
Inventors
- Martin H. Workman (Delton, MI, US)
- Shawn J. FEENSTRA (Caledonia, MI, US)
- Gary William Pleyte (Hastings, MI, US)
- Scott T. Franson (Hastings, MI, US)
Cpc classification
International classification
Abstract
A device and method of protecting and installing a fire protection sprinkler. The protective device is embodied as a tubular cap that axially receives the sprinkler. The protection and installation device includes an internal gripping portion for engaging the sprinkler. The protection and installation device includes a wall that maintains its geometry before receiving the sprinkler the same after receiving the fire protection sprinkler. Moreover, the protective installation device maintains its geometry constant to sufficiently torque the sprinkler into a fitting for installation.
Claims
1. A protected fire protection sprinkler assembly comprising: a fire protection sprinkler including: a frame having a body having an inlet, an outlet, an internal passageway extending between the inlet and the outlet along a central sprinkler axis, and an external thread formed about the central sprinkler axis, the frame including a pair of spaced apart frame arms disposed in a plane and extending axially from the body; a fluid deflection member affixed to the frame arms and centered along the central sprinkler axis; a thermally responsive trigger assembly aligned along the central sprinkler axis; and a protection and installation device axially engaged with the fire protection sprinkler including: at least one internal gripping formation engaged with one arm in the pair of arms; and a tubular body having a first end defining an opening for axial receipt of the fire protection sprinkler, a second end axially spaced from the first end for at least partially shielding the fire protection sprinkler, and a shielding wall between the first end and the second end, the wall defining a continuous geometry circumscribed about a central device axis to define an internal void for housing the fire protection sprinkler, the continuous geometry being constant before and after axially receiving the fire protection sprinkler within the internal void.
2. The assembly of claim 1, wherein the continuous geometry is circular defined by a first diameter and a second diameter measured perpendicular to the first diameter, the first and second diameters being the same after axially receiving the fire protection sprinkler within the internal void as before axially receiving the fire protection sprinkler.
3. The assembly of claim 1, wherein each of the first and second ends of the tubular body is circular defining a diameter centered about the central sprinkler axis, the diameter of the second end is smaller than the first end, the shielding wall tapering in an axial direction from the first end to the second end.
4. The assembly of claim 1, wherein the at least one gripping formation includes a pair of diametrically opposed gripping formations, each gripping formation defining a channel for receiving one of the pair of frame arms, the channel defining a channel length extending axially from the first end to the second end and a channel depth in a radial direction defining a maximum that is at least 30%-50% a maximum width of the frame arms.
5. The assembly of claim 4, wherein the channel defines a channel depth varies so as to taper along the channel length.
6. The assembly of claim 4, wherein each of the diametrically opposed gripping formations includes a pair of ribs extending axially from the first end to the second end and radially inward from the shielding wall, the pair of ribs being angularly spaced from one another to define the channel of the gripping formation.
7. The assembly of claim 6, wherein the shielding wall defines a variable wall thickness about the central device axis, the ribs being internally integrally formed with the shielding wall, each rib defining a rib thickness and a rib span to vary the wall thickness and define the constant continuous geometry of the shielding wall.
8. The assembly of claim 1, wherein the tubular body includes a first protective portion defining a first radial distance about the central sprinkler axis for protecting the thermally responsive trigger assembly and a second protective portion defining a second radial distance about the central sprinkler axis for protecting the fluid deflection member, the second radial distance being less than the first radial distance.
9. The assembly of claim 8, wherein the second protective portion includes a circumferential rib for forming a snap fit engagement with the fluid deflection member.
10. The assembly of claim 1, wherein the shielding wall circumscribes the thermally responsive trigger assembly, the thermally responsive trigger assembly comprises one of a soldered link and lever arrangement or a frangible glass bulb.
11. A method of installing a fire protection sprinkler having a frame including a body, a pair of frame arms extending from a body, and a fluid deflection member coupled to the frame and axially spaced from the body, the method comprising: axially engaging at least one frame arm with an internal gripping portion of a protective installation device having a first open end; a second end; and a wall between the first end and the second end that is circumscribed about a central axis; and maintaining a constant circumferential geometry about the central axis before and after the axially engaging the at least one frame arm.
12. The method of claim 11, wherein maintaining the constant circumferential geometry includes maintaining the circumferential geometry when torqueing the sprinkler into a fitting using the protective installation device.
13. A protective device for a fire protection sprinkler comprising: a tubular body having a first end defining an opening centered about a central axis for axially receiving the fire protection sprinkler, a second end centered about the central axis and axially spaced from the first end, the body defining an internal void between the first end and the second end; at least one internal gripping portion of the tubular body for engaging a frame arm of the fire protection sprinkler; and a wall portion of the tubular body extending between the first end and the second end and circumscribed about the central axis, the wall portion defining a continuous geometry about the central axis before the sprinkler is received in the internal void that remains the same after the sprinkler is received in the internal void.
14. The device of claim 13, wherein the tubular body includes a first protective portion defining a first radial distance about the central axis and a second protective portion defining a second radial distance about the central sprinkler axis, the second radial distance being less than the first radial distance.
15. The device of claim 13, wherein the continuous geometry is defined by a first dimension and at least a second dimension, the first and second dimensions being the same after axially receiving the fire protection sprinkler within the internal void as before axially receiving the fire protection sprinkler.
16. The device of claim 15, wherein the continuous geometry is circular defined by a first diameter and a second diameter measured perpendicular to the first diameter, the first and second diameters being the same after axially receiving the fire protection sprinkler within the internal void as before axially receiving the fire protection sprinkler.
17. The device of claim 13, wherein each of the first and second ends of the tubular body is circular defining a diameter centered about the central sprinkler axis, the diameter of the second end is smaller than the first end, the wall portion tapering in an axial direction from the first end to the second end.
18. The device of claim 13, wherein the at least one gripping portion includes a pair of diametrically opposed gripping portions, each gripping formation defining a channel for receiving one of the pair of frame arms, the channel defining a channel length extending axially from the first end to the second end and a channel depth defining a maximum that is at least 30%-50% a maximum width of the frame arms.
19. The device of claim 18, wherein the channel defines a channel depth in a radial direction, the channel depth varying so as to taper along the channel length.
20. The device of claim 18, wherein each of the gripping formations includes a pair of ribs extending axially from the first end to the second end and radially inward from the wall portion, the pair of ribs being angularly spaced from one another to define the channel of the gripping formation.
21. The device of claim 13, wherein the wall portion defines a variable wall thickness about the central axis, the pair of ribs being internally integrally formed with the wall portion, each rib defining a rib thickness and a rib span to vary the wall thickness and define the continuous geometry of the wall portion as a constant continuous geometry of the wall portion.
22. The device of claim 21, wherein the tubular body includes a first protective portion and a second protective portion with the wall portion tapering in an axial direction from the first end to the second end, the second protective portion including a circumferential rib for forming a snap fit engagement with a fluid deflection member of the fire protection sprinkler and an arrangement of external ribs for a gripping surface.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0012] The accompanying drawings, which are incorporated herein and constitute part of this specification, illustrate exemplary embodiments of the invention, and together, with the general description given above and the detailed description given below, serve to explain the features of the invention. It should be understood that the preferred embodiments are some examples of the invention as provided by the appended claims.
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MODE(S) FOR CARRYING OUT THE INVENTION
[0019] Shown in
[0020] In preferred embodiments of the protected sprinkler assembly and its installation, the sprinkler 20 generally includes a frame 30 with a body 32 and a pair of frame arms 34a, 34b disposed about and extending from the body 32 and spaced apart from one another in a plane. A fluid deflection member 40 is coupled to the frame arms 34a, 34b and axially spaced from the body 32. Individually, each frame arm defines a maximum width measured in the plane and a maximum thickness measured perpendicular to the arm width. Together, the outer peripheral surfaces of the frame arms define a maximum spacing therebetween. The fluid deflection member 40 and the sprinkler 20 can be configured for installation as a pendent sprinkler, a horizontal sprinkler or an upright sprinkler. The sprinkler body 32 has a fluid inlet 31, a fluid outlet 33, defining an internal passageway 35 extending between the inlet 31 and the outlet 33 along a central sprinkler axis X-X. The body 32 is configured for installation in the branch connect and in preferred embodiments of the sprinkler 20, the body 32 includes an external thread 37 formed about the central sprinkler axis X-X for a preferably threaded connection to the branch connector 200.
[0021] The sprinkler 20 is preferably an automatic sprinkler with a thermally responsive trigger assembly 50 coaxially disposed between the body 32 and the fluid deflection member 40. The trigger assembly 50 is illustratively shown as a solder link and lever arrangement, but alternatively can be configured as a frangible glass bulb. The automatic fire protection sprinkler includes an internal seal assembly 39 that is supported in place by the thermally responsive trigger assembly 50 to maintain a fluid tight seal. Alternatively, or additionally, the trigger assembly 50 and/or seal assembly 39 can incorporate an actuator for a controlled discharge. In preferred embodiments of the sprinkler 20, the fluid deflection member is affixed to an apex 34c coaxially aligned the central axis X-X. In the preferred frame 30, the frame arms 34a, 34b preferably converge to form the preferred apex 34c. The thermally responsive trigger assembly 50 is preferably axially supported by a threaded load screw or member 60 threaded into the apex 34c. Accordingly, the apex 34c is preferably located between the thermally responsive trigger assembly 50 and the fluid deflection member 40.
[0022] The sprinkler 20 is installed and connected to the branch connector 200 by the device 100. The protective installation device 100 is subsequently removed and the sprinkler 20 is placed into service. The trigger assembly 50 is preferably configured to thermally actuate in response to a fire or sufficient level of heat. Upon thermal actuation, the seal assembly 39 is released and ejected from the outlet 33 preferably under fluid pressure delivered to the inlet 31 from the header 300 and through the branch connector 200. The firefighting fluid is discharged from the open outlet 33 for distribution by the fluid deflection member 40 to address the fire event.
[0023] Shown in
[0024] With reference to
[0025] Preferred embodiments of the device 100 and its tubular body 102 are sufficiently rigid and strong to not deform under application of a hand torque in the protected sprinkler assembly 10 thereby eliminating or minimizing slip, i.e., relative rotation, between the protective device 100 and the sprinkler 20 when the torque is applied to the protective device. The tubular body 102 includes a shielding wall portion 112 that extends between the first end 104 and the second end 106. For the device 100, the wall portion 112 defines a continuous geometry about the central axis Y-Y. For preferred embodiments of the protective installation device 100, the defined geometry wall portion 112 is a constant that maintains the same geometry after the sprinkler 20 is received in the internal volume 108 as after the sprinkler 20 is received in the internal volume 108.
[0026] With reference to the embodiment of the device 100 shown in
[0027] The wall 112 preferably defines a wall thickness that can range from 0.030 to 0.060 inch and more preferably range from 0.04 to 0.005 inch. However, the wall 112 could define a wall thickness smaller or greater than the range of 0.030 to 0.060 inch provided the wall 112 could maintain the preferred consistent circumscribing geometry. Additionally, the wall thickness can be constant about the device axis Y-Y or alternatively the wall thickness can be variable about the device axis Y-Y. Additionally, or alternatively, the wall thickness can vary in the axial direction between the first end 104 and the second end 106. The wall thickness can also vary at a uniform rate or alternatively vary in discrete intervals so as to vary in a step-wise fashion. In some preferred embodiments, the variation in the wall thickness can provide the strength and rigidity to the wall portion 112 so as to define the preferred constant circumferential geometry.
[0028] Shown in the preferred embodiments of the protective device 100 shown in
[0029] The protective device 100 serves as an installation tool because it can apply an effective torque to the sprinkler 20. Accordingly, the one or more internal gripping portions of the device 100 confront the frame arms of the sprinkler 20 in a manner to transfer and apply a torque to the sprinkler 20. In preferred embodiments of the device 100, the internal ribs 114 are angularly spaced apart to define at least one gripping portion 110 and more preferably define a pair of diametrically opposed gripping portions 110a, 110b to axially receive the frame arms 34a, 34b. As seen in
[0030] The device 100 axially receives the sprinkler 20 so that the maximum channel depth CD of each gripping formation or channel 110 aligns with the portion of the frame arm 34 defining the greatest radial distance from the sprinkler axis X-X as seen for example in
[0031] The protective device 100 extends axially to the fluid deflection member 40 and more preferably is configured to house the fluid deflection member 40 and more preferably peripherally surrounds the fluid deflection member 40. Preferred embodiments of the protective device 100 include a first portion 100a protecting the thermally responsive trigger 50 and a second portion 100b protecting the fluid deflection member 40. In preferred embodiments, the first portion 100a defines a first maximum radial distance from the central sprinkler axis for protecting the thermally responsive trigger 50 assembly and the second portion 100b defines a second maximum radial distance from the central sprinkler axis for protecting the fluid deflection member 40 in which the second maximum radial distance is less than the first maximum radial distance. As seen in
[0032] Referring again to
[0033] The connector 200 includes an internally threaded portion proximate the outlet end 214 for coupling preferred embodiments of the protected fire protection sprinkler assembly 10 and more preferably coupling the protected sprinkler assembly 10 by hand torque using preferred embodiments of the protective device 100 described herein. The outlet end 214 and internally threaded portion is preferably configured for connection with a device 20 of a nominal size. Accordingly, preferred embodiments of the branch connector 10 at the outlet end 214 define a nominal size or diameter ranging from ½ inch to 1½ inch and more particularly any one of ½ inch, ¾ inch, 1 inch, 1¼ inch or 1½ inch. The outlet end 214 is preferably defined by a circular planar surface circumscribed and disposed orthogonally with respect to the central longitudinal axis X-X.
[0034] Generally, the external thread of the body 32 of the protected fire protection sprinkler 20 is of a tapered form, for example, NPT thread. The internal threaded portion 220 preferably includes an internal straight thread 22 for receipt of the tapered sprinkler thread of the sprinkler 20. The threaded engagement remains sealed from fluid supplied through the inlet end 12 by the proper fluid tight seal sealed engagements between the seal member 400, the branch connector, the sprinkler 20 and the annular seal member 400. The internal diameter ID of the internal straight thread can be defined by any one of the pitch diameter, minor diameter or major diameter of the internal thread provided the straight thread engages the tapered thread of the sprinkler 20. The internal straight thread can be for example, a 1-11.5 NPSH Thread; a ¾- 14 NPSH Thread; or a ½-14 NPS Thread for mating with a correspondingly nominal 1 inch, ¾ inch or ½ inch fire protection sprinkler.
[0035] Use of the preferred straight internal thread permits preferred embodiments of the protected sprinkler assembly 10 to be rotatable about the axis X-X within the branch connector 200, preferably by hand, in any desired position while forming a proper fluid tight seal. More preferably, the internal thread portion 220 and the seal member 400 form a proper fluid tight seal engagement with the sprinkler 20 upon sufficient hand torque using preferred embodiments of the protective device 100. Threaded installation of the sprinkler 20 deforms the annular seal member 400 and provide a leak-proof fluid-tight seal between the sprinkler 20 and the branch connector 200. The connection between the branch connector 200 and the sprinkler 20 is sufficient to provide a fluid tight seal under a fluid pressure of up to 200 psi or more, for example, pressures of up to and including at least 175 psi.
[0036] The discharge or flow characteristics from the sprinkler body 32 is defined by the internal geometry of the sprinkler including its internal passageway, inlet and outlet (the orifice). Generally, the size of the sprinkler discharge orifice is defined by the nominal K-factor of a sprinkler. For a given sprinkler assembly, the larger the K-factor, the larger the discharge orifice, and the smaller the K-factor, the smaller the discharge orifice. Nominal K-factors for sprinklers listed in the National Fire Protection Association Standard Publication, NFPA 13: Standard for the Installation of Sprinkler Systems, can range from 1 to 30 [GPM/(psi.).sup.1/2] and greater. NFPA 13 identifies the following nominal K-factors of 14 or greater: 14[GPM/(psi.).sup.1/2] (“K14”); 16.8[GPM/(psi.).sup.1/2] (“K16.8”); 19.6[GPM/(psi.).sup.1/2] (“K19.6”); 22.4[GPM/(psi.).sup.1/2](“K22.4”); 25.2[GPM/(psi.).sup.1/2](“K25.2”) and 28.0[GPM/(psi.).sup.1/2] (“K28”). Even larger nominal K-factors are also possible. As is known in the art, the K-factor of a sprinkler is defined as K=Q/P.sup.1/2, where Q represents the flow rate (in gallons/min GPM) of water from the outlet of the internal passage through the sprinkler body and P represents the pressure (in pounds per square inch (psi.)) of water or firefighting fluid fed into the inlet end of the internal passageway through the sprinkler body. Accordingly, the designed performance of a sprinkler is a function of the supply of a minimum fluid pressure or flow.
[0037] The length L of the branch connector 200 is preferably defined between the outlet end 214 and a mid-point of the concave portion of the saddle-shaped inlet 212. The overall length L of the branch connector between the inlet end 212 and the outlet end 214 preferably ranges from 1 inch to 1½ inch. Moreover, the overall length L of the branch connector 200 preferably corresponds or varies with the outlet nominal diameter size. For example, for a nominal outlet diameter of 1 inch, the length L is preferably 1¼ inch, where the nominal outlet diameter is ¾ inch, the length L is preferably 1⅛ inch and where the nominal outlet diameter is ½ inch, the length L is preferably 1 1/16 inch. The preferred sprinkler assembly 10 could be used with other known branch connectors shown and described, for example, in each of U.S. Pat. Nos. 8,297,663 and 10,744,527 and U.S. Patent Publication No. 2019/0175968.
[0038] While the present invention has been disclosed with reference to certain embodiments, numerous modifications, alterations, and changes to the described embodiments are possible without departing from the sphere and scope of the present invention, as defined in the appended claims. Accordingly, it is intended that the present invention not be limited to the described embodiments, but that it has the full scope defined by the language of the following claims, and equivalents thereof.