STACKABLE POWER STORAGE SYSTEM
20230087598 · 2023-03-23
Inventors
- Jonathan LAMER (Chambly, CA)
- Mario LEBOEUF (Tuen Mun, HK)
- Alvaro Omar Macias Fernandez (Trois-Rivières, CA)
Cpc classification
H01M50/514
ELECTRICITY
H02J7/0063
ELECTRICITY
H02J2310/12
ELECTRICITY
H02J7/0045
ELECTRICITY
H01M50/258
ELECTRICITY
H01M50/264
ELECTRICITY
H02J3/32
ELECTRICITY
H01M50/213
ELECTRICITY
International classification
H02J7/00
ELECTRICITY
H01M50/213
ELECTRICITY
H01M50/258
ELECTRICITY
H01M50/264
ELECTRICITY
H01M50/514
ELECTRICITY
Abstract
A stackable power storage system is herein described. It comprises a plurality of power modules connectable to each other into a power stack, each one of the power modules comprising at least of a bottom and a top identical to another one of the power modules. The bottom of a top one of the power modules is at least partially nestable in a bottom one of the power modules, The modules comprise connectors connected connectable between power modules when the power modules are stacked thereby at least partially nested relative to each other. Power is transferred between the power modules through the connectors.
Claims
1. A stackable power storage system comprising: a first power module comprising a bottom and a top, wherein the bottom are at least partially nestable on the top of another power module having an identical top when stacked over; and a second power module comprising a bottom identical to the bottom of the first power module, thereby being at least partially nestable over the first power module when stacked over; wherein the top and the bottom of the first power module, and bottom of the second power module comprise connectors coupled to each other when the first power module and the second power module are stacked, the connectors being adapted to transmit power and signals between the first power module and the second power module, and wherein at least one of the power modules comprises a battery pack adapted to power both power modules.
2. The stackable power storage of claim 1, wherein the top comprises a central portion having a periphery and a lip extending over at least part of the periphery of the central portion.
3. The stackable power storage of claim 2, wherein the connectors are about the lips facing toward the central portion of the top.
4. The stackable power storage of claim 3, wherein when the power modules are stacked, the connectors coupling the first power module to the second power module are enclosed.
5. The stackable power storage of claim 2, wherein the first power module comprises a lock mechanism locking the power modules together when stacked.
6. The stackable power storage of claim 5, wherein the first power module comprises a release mechanism connected to the lock mechanism that, when activated, unlocks the lock mechanism, thereby freeing the power modules from each other.
7. The stackable power storage of claim 1, wherein the first power module comprises a casing, and an interface bay at least partially set in the casing, wherein the interface bay is adapted to releasably house a releasable interface module adapted to at least one of power up or deplete power from the battery pack.
8. The stackable power storage of claim 7, wherein the releasable interface module comprises spring probe connectors adapted for the first power module to automatically recognize the releasable interface module and to adapt characteristics of power transmitted to the releasable interface module.
9. The stackable power storage of claim 1, wherein the first power module comprises an AC/DC inverter.
10. The stackable power storage of claim 1, wherein the first power module comprises a DC/AC inverter.
11. The stackable power storage of claim 10, wherein the DC/AC inverter is a grid-tie inverter adapted to limit power consumption under a threshold.
12. The stackable power storage of claim 1, further comprising two DC\AC inverters, wherein one the two DC\AC inverters is a grid-tie inverter.
13. The stackable power storage of claim 1, wherein one of the first power module and the second power module comprises a communication interface.
14. The stackable power storage of claim 13, wherein one of the first power module and the second power module comprises a power control module and a plurality of switches, wherein the power control module set a mode of operation of the power modules through setting states of the switches.
15. The stackable power storage of claim 14, wherein number of available modes of operations among which is selected the mode of operation is at least 3.
16. The stackable power storage of claim 15, wherein one of the available modes of operation consists in a peak shaving mode of operation during which power received from the grid is limited under a threshold.
17. The stackable power storage of claim 13, both the first power module and the second power module comprises a control unit, wherein when stacked, one of the power modules operates as a master power module and another one of the power modules operates as a slave module.
18. The stackable power storage of claim 1, further comprising a third power module comprising a bottom and a top identical to the top and bottom of the first power module, wherein the third power module is stackable with the first power module and the second power module.
19. The stackable power storage of claim 18, wherein the third power module is stackable either at the bottom of the stack or between the first power module and the second power module.
20. The stackable power storage of claim 18, wherein stack of power modules comprises a top power module, a bottom power module and an intermediate power module stacked between the top power module and the bottom power module, and wherein the bottom power module is coupled to the top power module through the intermediate power module.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Further features and advantages of the present disclosure will become apparent from the following detailed description, taken in combination with the appended drawings, in which:
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[0063] It will be noted that throughout the appended drawings, like features are identified by like reference numerals.
DETAILED DESCRIPTION
[0064] The realizations will now be described more fully hereinafter with reference to the accompanying figures, in which realizations are illustrated. The foregoing may, however, be embodied in many different forms and should not be construed as limited to the illustrated realizations set forth herein.
[0065] With respect to the present description, references to items in the singular should be understood to include items in the plural, and vice versa, unless explicitly stated otherwise or clear from the text. Grammatical conjunctions are intended to express all disjunctive and conjunctive combinations of conjoined clauses, sentences, words, and the like, unless otherwise stated or clear from the context. Thus, the term “or” should generally be understood to mean “and/or” and so forth.
[0066] Recitation of ranges of values and values herein or on the drawings are not intended to be limiting, referring instead individually to all values falling within the range, unless otherwise indicated herein, and each separate value within such a range is incorporated into the specification as if it were individually recited herein. The words “about”, “approximately”, or the like, when accompanying a numerical value, are to be construed as indicating a deviation as would be appreciated by one of ordinary skill in the art to operate satisfactorily for an intended purpose. Ranges of values and/or numeric values are provided herein as examples only and do not constitute a limitation on the scope of the described realizations. The use of all examples, or exemplary language (“e.g.,” “such as”, or the like) provided herein, is intended merely to better illuminate the exemplary realizations, and does not pose a limitation on the scope of the realizations. No language in the specification should be construed as indicating any unclaimed element as essential to the practice of the realizations. The use of the term “substantially” is intended to mean “for the most part” or “essentially” depending on the context. It is to be construed as indicating that some deviation from the word it qualifies is acceptable as would be appreciated by one of ordinary skill in the art to operate satisfactorily for the intended purpose.
[0067] In the following description, it is understood that terms such as “first”, “second”, “top”, “bottom”, “above”, “below”, and the like, are words of convenience and are not to be construed as limiting terms.
[0068] The terms “top”, “up”, “upper”, “bottom”, “lower”, “down”, “vertical”, “horizontal”, “interior” and “exterior” and the like are intended to be construed in their normal meaning in relation with normal installation of the product, with the normal orientation of the components being depicted on
[0069] It should further be noted that for purposes of this disclosure, the term “coupled” means the joining of two members directly or indirectly to one another. Such joining may be stationary in nature or movable in nature and/or such joining may allow for the flow of electricity, electrical signals, or other types of signals or communication between two members. Such joining may be achieved with the two members, or the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional intermediate members being attached to one another. Such joining may be permanent in nature or alternatively may be removable or releasable in nature.
[0070] Presented herein is a smart energy platform, as well as methods of its use for withdrawing and supplying electric energy to a local electric grid. The storage unit systems, “plug-and-play”, are easy to integrate within an existing local grid and distribute the energy on it. As illustrated in
[0071] Level I—The smart energy storage system provides electric energy to the connected appliances and returns the energy to the local grid. The storage units are modular, portable, stackable, electrically chainable, reconfigurable, and rechargeable.
[0072] Level II—The smart adapter system is an add-on breaker panel installed between the existing breaker panel and the electrical load circuit (wired in series) to manage and regulate the energy of a local electric grid. The add-on breaker panel isolates, connects, and monitors some of the circuits of the main breaker panel.
[0073] Level III—The mobile application is powered by the Moduly AI smart platform. It controls the water heater operation, optimizes the smart thermostat, smart HVAC, detects an abnormal high consumption of an appliance in the house, gives energy-saving recommendations based on the user's habits, and adjusts the battery level based on the weather forecast.
[0074] Level IV—The energy provider web interface collects the user's information through a customizable platform. Utilities will shift to a flexible, adaptive, and individual data-driven power grid. Utilities' platform will allow the energy provider to perform load shaping, voltage support, congestion relief, and transport and distribution (T&D) deferral.
[0075] Referring to the drawings, and particularly to
[0076] The smart energy storage unit 105 of the system 100 comprises, as is described in more details later, a DC/DC converter used to charge the storage unit, one or more inverters to withdraw electric energy from the storage to power, e.g., directly connected appliances and/or appliances connected to an electric circuit under control of the add-on breaker panel 102.
[0077] The function of the add-on breaker panel, 102 is to manage and regulate the energy provided by the electric grid. Potential energy sources comprise a vehicle charging station 104, and a solar panel assembly 106 comprising a solar inverter connected to solar panels.
[0078] As described later, the smart energy storage unit system 100, alone and/or in combination, comprises two units: a power control module 210 and a power storage module 220 (see e.g.,
[0079] The battery charger features four stages: a bulk stage, an absorption stage, a pre-float stage, and a float stage. It comprises a secondary power supply system, such as a supercapacitor, to absorb power peaks. It includes communication means, to manage peer-to-peer communication through a standard communication protocol such as I2C and performed through e.g., Bluetooth™, BLE, Wi-Fi, Lora.
[0080] Referring to
[0081] Referring to
[0082] Referring to
[0083] Referring to
[0090] Referring now to other drawings, and more particularly to
[0091] The system 100 uses an AI training strategy to optimize energy consumption prediction used to manage the components of the system 100.
[0092] According to a realization, the process used for training the data model, aka AI training, comprises the use of four algorithms (a random forest algorithm, a k-nearest neighbor algorithm, a naïve Bayes algorithm, and a linear regression protocol, of initially equal weight). The process obtains thereby an average prediction score according to the current model that is multiplied by the weight of each of the algorithm. This method thereby uses only supervised variables and gives the advantages to each of the algorithms.
[0093] The process comprises to remove a less precise algorithm when the process falls under a precision threshold and to re-integrate the removed algorithm after a preset time to help the AI in avoiding “blind spots”, or in other words some undesired sensitivity to particular conditions.
[0094] Referring to
[0098] Referring to
[0099] Referring to
[0100] The mobile application allows the user to setup the behaviors preference for each of the smart devices connected, monitor their energy activity and automate their control following a customizable energy management strategy.
[0101] The temperature control of the smart thermostat and smart water heater its reflected as a power shifting from the utility supplier perspective, that can be represented as a demand response action.
[0102] The smart energy storage unit 105 of the system 100 is provided with electronic components (see
[0103] The input protection circuit includes an input port that will shut down when the temperature exceeds a predetermined value (e.g., approximately fifty (50) degrees Celsius, etc.) to protect the battery from being overcharged, from overheating, or to be otherwise damaged.
[0104] The output protection circuit is connected to output connection ports (e.g., inverter connection port, DC connectors, etc.) and other suitable electronic components for delivering electrical power from the battery to the outlet ports. The output connection ports are embodiments in part by output interface modules that are interchangeable, aka removable and settable, based on needs.
[0105] The charge controller circuit regulates the charge to the battery pack 176 (comprising batteries 178 and plate 180, see
[0106] The communication controller detects the voltage of the battery pack 176, send to the web service the measured values, and controls the display (e.g., LEDs indicators) that indicates the real-time charge of the battery module (e.g., 20%, 40%, 60%, 80%, Full, etc.).
[0107] The temperature controller includes a temperature sensor that monitors temperature for example by monitoring the ground and DC input, such that when the temperature sensed by the sensor exceeds a predetermined setpoint (e.g., approximately fifty (50) degrees Celsius), it cuts power off.
[0108] According to other embodiments, other control circuits, devices and components may be provided to suit particular applications and functions for the power storage modules 220 of the components of the smart energy storage units 105.
[0109] According to the illustrated realization, the modular nature of the individual power storage modules 220 provides the opportunity to assemble modules into a smart energy storage unit 105 comprising individual power storage modules 220 at least partially nested in a plurality of configurations to customize to a desired load. The smart energy storage unit 105 may at any time be disassembled and reassembled into a different smart energy storage unit 105 in a different configuration to power another or a modified load application. The modular nature of the individual power storage modules 220 permits the smart energy storage unit 105 to be separated into individual power storage modules 220 that are each more readily transported, e.g., by a single individual.
[0110] For example, when desired for use at locations where transport of an assembled smart energy storage unit 105 is impractical, such as e.g., camping, exploration operations, and search and rescue missions, providing power to electrical devices in remote areas where power is unavailable (e.g., temporarily lost—such as following storms or other natural disasters; or non-existent—such as in certain underdeveloped regions in the world, etc.), the disassembled power storage modules 220 may each be carried or otherwise transported by separate members of a group to the location, where the power storage modules 220 of the smart energy storage unit 105 may then be quickly and conveniently assembled into a particular stack of power storage modules 220 resulting in the desired smart energy storage unit 105 that is suited for the intended electrical loading conditions or devices to be powered.
[0111] According to realizations, individual storage modules have various weights, with some of them being lightweight (e.g., A-type control module 205—
[0112] Referring now to particularly
[0113] Referring to
[0114] Referring to
[0115] The handle 140, 142 (comprising mounting holes 144 for mounting components 146, 190) provides minimum disturbance over the general appearance of the power control module 210.
[0116] The power control module 210 comprises an interface bay 150 mounted in the opening 152, featuring an interface 156, and defining a room 154, is adapted to receive interface modules 202 (see
[0117] Still referring to
[0118] Referring additionally to
[0119] The power control module 210 further comprises an Amphenol USB 3.0 PD type C mounted to the frame 122. The power control module 210 also comprises an Amphenol USB 3.0 QC type A, and two AC Volts power sockets also mounted to the frame 122. These components are mounted to the main control board 172.
[0120] Typically, the power control module 210 comprises a logo 174 either embossed, engraved, or printed on a label stuck (preferably) over the front of the housing 124.
[0121] Still referring now to
[0122] It is to be noted that the power storage modules 215, 220 of
[0123] Referring now particularly to
[0124] The power storage modules 220 are connectable to each other through the top connectors 186 located on the side of the top plate 136 of the exemplary power storage module 220 of
[0125] According to a typical realization, an A-type control module 205 (
[0126] According to a typical realization, a power control module 210 (e.g.,
[0127] Typically, the power control module 210 is adapted to be mounted to power storage module 220 into a smart energy storage unit 105. The power control module 210 is adapted, when in a common smart energy storage unit 105, to communicate with power storage module 220 (see
[0128] It is to be noted that the bottom connectors 186 are designed to be insulated from a surface over which the power module may be laid. The bottom connectors 186 are designed so that no electrical contact can occur with the surface when the smart energy storage unit 105 is placed over a flat surface. A pedestal cover (not shown) can be installed on the bottom of the bottom power storage module 220 to support and to electrically insulate the smart energy storage unit 105.
[0129] According to a realization (not depicted), at least one of the bottom connectors 186 and the top connectors 188 feature either a removable cap or a displaceable cap that can be either removed when needed or automatically displaced when partially nesting one power storage module 220 over another. The cap is an exemplary means to protect and prevent contact with the connectors when not in use.
[0130] According to an embodiment, the connectors 186, 188 are adapted when coupled to both transmit power between the modules, and to operate as a communication interface, thus to exchange operation signals between the modules.
[0131] Referring now to
[0132] Referring to
[0133] An exemplary list of interface modules comprises, while not limited to, an AC 110 Volts module, an AC 110 Volts/220 Volts module, a USB 3.0 module, a 12V socket module, an electric car module comprising an SAE J1772 connector, and a 5-24 v power jack connector.
[0134] Referring to
[0135] Referring to
[0136] It is to be noted that for the present description the singular is used even though some components may be present in multiple instances in the smart energy storage unit 105, since, when combined, they operate in the same fashion towards a common objective.
[0137] In realizations, the smart energy storage unit 105 comprises a battery pack 335 composed of single-cell storage units located in a single power storage module 220 or distributed over a plurality of power storage modules 220.
[0138] The battery pack 335 is controlled by the battery management unit 315 distributing power available in the battery pack to the different power outputs (Off-grid Inverter AC power output 325, Grid-tie inverter 365 and Charger DC power output 330). The battery management unit further monitors and controls power exchange with the AC power socket 90 when the smart energy storage unit 105 is charging.
[0139] Battery monitoring sensors 340 oversee monitoring, through e.g., sensors, the distribution, aka outputs and inputs of power, to ensure that all operations are performed within safe limits.
[0140] A power control unit 320 is connected to the battery management unit 315. The power control unit 320 is responsible for user interfaces, comprising the communication unit 355 used by users to input information and/or commands with the user interface 345 in the smart energy storage unit 105, the user interface 345 responsible to provide information to the user on the status and operation conditions of the system 100, and a communication unit 355 responsible for communication of the system 100 with external agents, such as a Wi-Fi router, web sites, apps, etc. The communication unit 355 operated in cooperation with a secure communication protocol responsible to ensure that all communications exchanged are safe, that the system 100 operates in accordance with commands from the appropriate users.
[0141] For example, the communication unit 355 may be an example of a component adapted to transmit the power usage data to a web service 360 or data to the system 100; and receive an energy usage configuration based at least in part on transmitting the power usage data.
[0142] In preferred realizations, the communication unit 355 comprises a transceiver (not depicted) adapted to communicate bi-directionally, via antennas, wired, or wireless connections as described above. For example, the transceiver may represent a wireless transceiver and may communicate bi-directionally with another wireless transceiver. The transceiver may also include or be connected to a modem to modulate packets and provide the modulated packets for transmission and demodulate received packets. In some examples, the transceiver may be tuned to operate at specified frequencies. For example, a modem can configure the transceiver to operate at a specified frequency and power level based on the communication protocol used by the modem.
[0143] The system 100, wherein the connected devices may consist of power-consuming devices (e.g., a computer, an appliance, a tool, a router, etc.), in power-feeding devices (e.g., a grid-connected AC power socket, a solar cell system, an electric vehicle) and hybrid devices (e.g., an electric bike design to being charged and to charge in a need-based manner or in a cyclic manner).
[0144] When the system 100 is present, the smart energy storage unit 105 and the add-on breaker panel 102 can be monitored through Wi-Fi communication, and more particularly through either a user interface 345 or the utility interface 350 as examples.
[0145] The user interface 345 or the utility interface 350 may include, for example, profile management, information on operating the system 100, power usage, commands to remotely control (e.g., turn off) aspects of all appliances or devices connected, a notification center and more information.
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[0147] While preferred embodiments have been described above and illustrated in the accompanying drawings, it will be evident to those skilled in the art that modifications may be made without departing from this disclosure. Such modifications are considered as possible variants comprised in the scope of the disclosure.