DYNAMIC PROCESSING OF OBJECTS PROVIDED IN ELEVATED VEHICLES WITH EVACUATION SYSTEMS AND METHODS FOR RECEIVING OBJECTS
20250002260 ยท 2025-01-02
Inventors
- Thomas Allen (Reading, MA, US)
- Benjamin Cohen (Somerville, MA, US)
- John Richard Amend, Jr. (Belmont, MA, US)
- Joseph Romano (Arlington, MA, US)
Cpc classification
B65G37/005
PERFORMING OPERATIONS; TRANSPORTING
B65G43/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G43/08
PERFORMING OPERATIONS; TRANSPORTING
B65G37/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A system is disclosed for receiving a plurality of objects from an elevated trailer of a tractor trailer. The system includes a collection conveyor extending between a base end and a coupled end, the coupled end being rotatably coupled to an evacuation conveyor, said collection conveyor including an object facing surface between the base end and the coupled end for receiving the plurality of objects, said collection conveyor being rotatably adjustable with respect to the evacuation conveyor at the coupled end, and both the evacuation conveyor and the coupled end of the collection conveyor being elevationally adjustable.
Claims
1-40. (canceled)
41. A trailer unloading system for unloading a plurality of objects from a trailer of a tractor trailer, said trailer unloading system comprising: a collection conveyor including a base end and an opposite coupling end for coupling to an evacuation conveyor, the collection conveyor including a first surface for contacting the plurality of objects within the trailer via a back end thereof; a trailer rotation system for rotating the trailer with respect to a first axis proximate the back end of the trailer such that the plurality of objects are urged against the first surface of the collection conveyor as the trailer is rotated with respect to the first axis; and a collection conveyor rotation system for rotating of the collection conveyor with respect to a second axis at the base end of the collection conveyor, the second axis being substantially parallel with respect to the first axis such that the collection conveyor remains engaged with the plurality of objects as the trailer is rotated with respect to the first axis.
42. The trailer unloading system of claim 41, wherein the rotation of the trailer with respect to the first axis is in a first rotational direction and the rotation of the collection conveyor with respect to the second axis is in a second rotational direction that is opposite the first rotational direction.
43. The trailer unloading system of claim 41, wherein the collection conveyor rotation system includes a vertical movement system and a horizontal movement system for vertically and horizontally moving the coupling end of the collection conveyor with respect to the first axis.
44. The trailer unloading system of claim 41, wherein the system includes an anchor area proximate a floor of the trailer and the back end of the trailer to which the base end of the collection conveyor is attached.
45. The trailer unloading system of claim 41, wherein the system further includes a force detection system for detecting force against the collection conveyor and providing collection conveyor force data.
46. The trailer unloading system of claim 45, wherein the system adjusts rotation of trailer responsive to the collection conveyor force data.
47. The trailer unloading system of claim 45, wherein the system adjusts rotation of the collection conveyor responsive to the collection conveyor force data.
48. The trailer unloading system of claim 41, wherein the evacuation conveyor includes a ramp section that couples with a facilities conveyor, the ramp section providing an elevation drop to the facilities conveyor.
49. The trailer unloading system of claim 48, wherein the system further includes a dynamic engagement assembly for dynamically engaging the facilities conveyor with the ramp section using as the evacuation conveyor is raised and lowered.
50. The trailer unloading system of claim 49, wherein the dynamic engagement assembly includes rollers, and wherein the ramp section includes a tapered width that narrows toward the facilities conveyor.
51. A trailer unloading system for unloading a plurality of objects from a trailer of a tractor trailer, said trailer unloading system comprising: a collection conveyor including a base end and an opposite coupling end for coupling to an evacuation conveyor, the collection conveyor including a first surface for contacting the plurality of objects within the trailer at a back end thereof that includes a back end trailer opening; a trailer rotation system for rotating the trailer with respect to a first axis a back end of the trailer such that the plurality of objects are urged against the first surface of the collection conveyor as the trailer is rotated with respect to the first axis; and a collection conveyor rotation system for rotating of the collection conveyor with respect to a second axis at the base end of the collection conveyor, the second axis being substantially parallel with respect to the first axis such that the collection conveyor remains substantially parallel with the back end trailer opening as the trailer is rotated with respect to the first axis.
52. The trailer unloading system of claim 51, wherein the rotation of the trailer with respect to the first axis is in a first rotational direction and the rotation of the collection conveyor with respect to the second axis is in a second rotational direction that is opposite the first rotational direction.
53. The trailer unloading system of claim 51, wherein the collection conveyor rotation system includes a vertical movement system and a horizontal movement system for vertically and horizontally moving the coupling end of the collection conveyor with respect to the first axis.
54. The trailer unloading system of claim 51, wherein the system includes an anchor area proximate a floor of the trailer and the back end of the trailer to which the base end of the collection conveyor is attached.
55. The trailer unloading system of claim 51, wherein the system further includes a force detection system for detecting force against the collection conveyor and providing collection conveyor force data.
56. The trailer unloading system of claim 55, wherein the system adjusts rotation of trailer responsive to the collection conveyor force data.
57. The trailer unloading system of claim 55, wherein the system adjusts rotation of the collection conveyor responsive to the collection conveyor force data.
58. The trailer unloading system of claim 51, wherein the evacuation conveyor includes a ramp section that couples with a facilities conveyor, the ramp section providing an elevation drop to the facilities conveyor.
59. The trailer unloading system of claim 58, wherein the system further includes a dynamic engagement assembly for dynamically engaging the facilities conveyor with the ramp section using as the evacuation conveyor is raised and lowered.
60. The trailer unloading system of claim 59, wherein the dynamic engagement assembly includes rollers, and wherein the ramp section includes a tapered width that narrows toward the facilities conveyor.
61. A method of unloading a plurality of objects from a trailer of a tractor trailer, said method comprising: contacting the plurality of objects within the trailer via a back end of the trailer with a first surface of a collection conveyor, the collection conveyor including a base end and an opposite coupling end for coupling to an evacuation conveyor; rotating the trailer with respect to a first axis proximate the back end of the trailer such that the plurality of objects are urged against the first surface of the collection conveyor as the trailer is rotated with respect to the first axis; and rotating the collection conveyor with respect to a second axis at the base end of the collection conveyor, the second axis being substantially parallel with respect to the first axis such that the collection conveyor remains engaged with the plurality of objects as the trailer is rotated with respect to the first axis.
62. The method of claim 61, wherein the rotation of the trailer with respect to the first axis is in a first rotational direction and the rotation of the collection conveyor with respect to the second axis is in a second rotational direction that is opposite the first rotational direction.
63. The method of claim 61, wherein the rotating the collection conveyor involves moving the coupling end of the collection conveyor vertically and horizontally using a vertical movement system and a horizontal movement system.
64. The method of claim 61, wherein method further includes attaching the base end of the collection conveyor to an anchor area proximate a floor of the trailer and the back end of the trailer.
65. The method of claim 61, wherein the method further includes detecting force against the collection conveyor and providing collection conveyor force data.
66. The method of claim 65, wherein the method further includes adjusting rotation of trailer responsive to the collection conveyor force data.
67. The method of claim 65, wherein the method further includes adjusting rotation of the collection conveyor responsive to the collection conveyor force data.
68. The method of claim 61, wherein the evacuation conveyor includes a ramp section that couples with a facilities conveyor, the ramp section providing an elevation drop to the facilities conveyor.
69. The method of claim 68, wherein the method further includes dynamically engaging the facilities conveyor with the ramp section using a dynamic engagement assembly as the evacuation conveyor is raised and lowered.
70. The method of claim 69, wherein the dynamic engagement assembly includes rollers, and wherein the ramp section includes a tapered width that narrows toward the facilities conveyor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The following description may be further understood with reference to the accompanying drawings in which:
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[0031] The drawings are shown for illustrative purposes only.
DETAILED DESCRIPTION
[0032] In accordance with various aspects, the invention provides a processing system in which a plurality of objects are received from an elevated trailer of a tractor trailer. With reference to
[0033] With further reference to
[0034] The system 40 includes a collection conveyor 42 with a base end 44 and a coupled end 46 that is rotationally coupled to an evacuation conveyor 76 as shown in
[0035] The collection conveyor 42 includes a pair of magnets 60 (e.g., permanent magnets or selectively controlled electromagnets) at the base end of the collection conveyor 42. The magnets 60 are provided on side beams 62 and the magnets 60 facilitate positioning of the collection conveyor within the trailer as discussed in more detail below. The side beams also include upper perception units 64 and lower perception units 66 on the object facing side of the collection conveyor 42, as well as assessment perception units 68 on the backside of the collection conveyor 42 that is opposite the collection side. The assessment perception units 68 facilitate assessment of a load of objects within a trailer prior to engagement and assist in guiding the system 40 toward the end of a trailer. The upper trailer engagement perception units 64 assist in monitoring locations and positions of objects in an upper area of the trailer, while the lower trailer engagement perception units 66 assist in monitoring locations and positions of objects in a lower area of the trailer. The force transfer beams 58 facilitate monitoring a load on the collection conveyor 42 (e.g., on the object facing side thereof) during engagement with a trailer. The belt 50 runs over the outer surfaces of the force transfer beams 58 and transfer a force thereon directed to the force detection units 56.
[0036] The collection conveyor 42 is pivotally mounted to the evacuation conveyor 76 at the coupled end 46 that includes a pivot coupling mounted on force torque sensors 70 for detecting any forces acting on the pivot coupling. The evacuation conveyor 76 (e.g., a roller conveyor as shown or a belt conveyor) includes one or more evacuation conveyor engagement perception units 72 for perceiving data regarding any visible regions within the trailer (depending on a position of the collection conveyor) as well as data regarding objects being moved onto the evacuation conveyor 46 from the collection conveyor 42.
[0037] The system therefore includes a collection conveyor extending between a base end and a coupled end, the coupled end being rotatably coupled to an evacuation conveyor in accordance with an aspect of the invention. The collection conveyor includes an object facing surface between the base end and the coupled end for receiving the plurality of objects. The collection conveyor is rotatably adjustable with respect to the evacuation conveyor at the coupled end, and both the evacuation conveyor and the coupled end of the collection conveyor are elevationally adjustable.
[0038] With reference to
[0039] The collection conveyor 42 similarly includes a pair of magnets 60 (e.g., permanent magnets or selectively controlled electromagnets) at the base end of the collection conveyor 42. The magnets 60 are provided on side beams 62 and facilitate positioning of the collection conveyor within the trailer. The side beams also include upper perception units 64 and lower perception units 66 on the object facing side of the collection conveyor 42, as well as assessment perception units 68 on the backside of the collection conveyor 42 that is opposite the collection side. The assessment perception units 68 facilitate assessment of a load of objects within a trailer prior to engagement and assist in guiding the system 40 toward the end of a trailer. The upper trailer engagement perception units 64 assist in monitoring locations and positions of objects in an upper area of the trailer, while the lower trailer engagement perception units 66 assist in monitoring locations and positions of objects in a lower area of the trailer. The force transfer beams 58 facilitate monitoring a load on the collection conveyor 42 (e.g., on the object facing side thereof) during engagement with objects within a trailer. The conveyor belt 50 runs over the outer surfaces of the force transfer beams 58 and transfer a force thereon directed to the force detection units 56.
[0040] In accordance with another aspect of the present invention, the system 40 includes a collection conveyor 42 with a plurality of rollers 53 as shown in
[0041] The collection conveyor 42 similarly includes a pair of magnets 60 (e.g., permanent magnets of selectively controlled electromagnets) at the base end of the collection conveyor 42. The magnets 60 are provided on side beams 62 to facilitate positioning within the trailer. The side beams also include upper perception units 64 and lower perception units 66 on the object facing side of the collection conveyor 42, as well as assessment perception units 68 on the backside of the collection conveyor 42 that is opposite the collection side. The assessment perception units 68, the upper trailer engagement perception units 64, and the lower trailer engagement perception units 66 function as discussed above.
[0042] Again, the collection conveyor 42, 42 is pivotally mounted to the evacuation conveyor 46 at the coupled end 46 that includes a pivot coupling mounted on force torque sensors 70 for detecting any forces acting on the pivot coupling. The evacuation conveyor 76 (e.g., a roller conveyor as shown or a belt conveyor) includes one or more evacuation conveyor engagement perception units 72 for perceiving data regarding any visible regions within the trailer (depending on a position of the collection conveyor) as well as data regarding objects being moved onto the evacuation conveyor 46 from the collection conveyor 42, 42. As discussed in more detail herein, the collection conveyors 42 and 42 may be used with any of the systems discussed herein with reference to collection conveyor 42.
[0043] With reference to
[0044] Once the collection conveyor 42 is engaged within the trailer 42, the lift stop blocks 26 are disengaged from the vehicle lift plate 12 as shown in
[0045] Prior to lifting, the magnets 60 are engaged with the floor 33 of the inside of the trailer and the position of the evacuation conveyor 76 is adjusted to position the collection conveyor 42 to be approximately perpendicular to the floor 33 of the trailer 34. With the magnets seated against the floor of the trailer at the outset of the trailer lifting, the collection conveyor should have a reduced chance of sliding on the floor toward the end of the trailer. As the trailer is lifted, the base end of the collection conveyor may move away from the vertical position with respect to the trailer floor such that the collection conveyor 42 and the interior floor of the trailer should form an obtuse angle, facilitating maintaining the base of the collection conveyor within the trailer. Two points of rotation are therefore potentially at play.
[0046] For example,
[0047] In accordance with certain aspects therefore, the invention provides a system for receiving a plurality of objects from an elevated trailer of a tractor trailer, and the system includes a collection conveyor extending between a base end and a coupled end. The collection conveyor is adapted to retain the plurality of objects within the tractor trailer when the collection conveyor is in a first position with respect to the tractor trailer, and to permit the plurality of objects to travel up the collection conveyor when the collection conveyor is in a second position with respect to the tractor trailer.
[0048] As the elevation of objects within the trailer is reduced, the coupled end 46 of the collection conveyor 42 is lowered to facilitate the removal of objects.
[0049] With further reference to
[0050] In accordance with further aspects therefore, the invention provides a method of receiving a plurality of objects from an elevated trailer of a tractor trailer. The method includes urging a collection conveyor against the plurality of objects in the trailer from a rear of the trailer, providing the elevated trailer such that the rear of the trailer is lower than a front of the trailer, retaining the plurality of objects within the trailer with the collection conveyor, lowering an upper portion of the collection conveyor, and permitting the plurality of objects to move upward along the collection conveyor to an evacuation conveyor, with further processing toward a facilities conveyor via a ramp section and dynamic engagement system.
[0051] The invention further provides in accordance with further aspects, a system for emptying contents of a trailer of a tractor trailer. The system includes an elevation system for elevating a front end of the trailer with respect to a rear end of the trailer, a collection conveyor for receiving objects from the elevated trailer and for controlling a rate of removal of objects from the elevated trailer, and an evacuation conveyor pivotally coupled to the collection conveyor for receiving the objects from the collection conveyor.
[0052] Those skilled in the art will appreciate that numerous modifications and variations may be made to the above disclosed embodiments without departing from the spirit and scope of the present invention.