ELECTROHYDRODYNAMIC DRYING OF MOIST POROUS MATERIALS
20230088399 · 2023-03-23
Inventors
Cpc classification
F26B25/225
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B2200/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B23/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An electrohydrodynamic (EHD) drying apparatus includes a non-uniform electric field resulting from an electric field source operable for a high potential, and an electric field source operable for a low potential. A power source is connected to the electric field sources for producing the non uniform electric field for inducing dielectrophoresis (DEP) in an article within the uniform electric field. In particular configurations, the applied non-uniform electric field is for separating a vapor phase being formed during drying from the liquid phase. The electric field source defines a polarizer adapted to produce dielectrophoresis, and the electric field induces coupled electrostatics and momentum for disposing liquid towards the high electric field for drying.
Claims
1. In a drying environment including an article having moisture content, an electrohydrodynamic (EHD) drying apparatus, comprising: an emitter connected to a power source for providing a voltage; a collector connected to the power source and having a lower voltage that the emitter for establishing a non-uniform electric field between the emitter and collector; and a dielectrophoretic field induced by the power source between the emitter and collector configured for selectively disposing the moisture content out of the article.
2. The apparatus of claim 1 wherein the article is a moist, porous medium and the dielectrophoretic field imparts movement to liquid phases and vapor phases of the moisture based on an electrical permittivity of the moisture.
3. The apparatus of claim 1 wherein the moisture includes water and the electrical permittivity in the vapor phase is lower than the electrical permittivity of the liquid phase, the vapor phase being drawn towards the emitter based on a lower electric field at the emitter.
4. The apparatus of claim 2 wherein the article is disposed in the non-uniform electric field between the emitter and the collector and the power source generates a lower electric field at the emitter for inducing a vapor pressure gradient at the article to drive the vapor phase towards the emitter.
5. The apparatus of claim 1 wherein a DEP (dielectrophoretic) electrode opposes a ground electrode for defining the non-uniform electric field, the article disposed between the DEP electrode and the ground electrode, further comprising an air gap between the article and the DEP electrode, the induced electric field higher at the article than at the DEP electrode for separating liquid and vapor phases of the moisture, the vapor phase incurring forces towards the DEP electrode based on the DEP force.
6. The apparatus of claim 1 further comprising a heat source disposed adjacent the article, the heat source heating the article for evaporating the moisture to generate the vapor phase, the dielectrophoretic field disposing the vapor phase in a direction based on an electric permittivity of the moisture for removing the liquid phase from the article.
7. The apparatus of claim 5 wherein the DEP electrode is a conductive material, further comprising: a plurality of parallel elongated members; a surrounding border of the conductive material attached to each of the parallel elongated members; and a slot between each of the parallel elongated members and an adjacent parallel elongated members.
8. The apparatus of claim 7 wherein the surrounding border has a circular shape and the parallel, elongated members meet the surrounding border at a point based on an equidistance spacing defined by a width of the slots.
9. The apparatus of claim 6 wherein the collector defines a ground electrode including a conductive surface, and a centrally disposed slot for sensing heat flux through the article.
10. A method for electrohydrodynamic (EHD) drying, comprising: establishing a voltage differential between an EHD electrode plate and a ground electrode plate; the EHD electrode plate connected to a power source for providing a voltage; the ground electrode plate connected to the power source and having a lower voltage that the emitter; energizing the power supply for establishing a non-uniform electric field between the EHD electrode plate and the ground electrode plate; disposing an article for drying between the EHD electrode plate and the ground plate based on a dielectrophoretic field induced by the power source between the EHD electrode plate and the ground electrode plate for removing the moisture content out of the article.
11. The method of claim 10 further comprising separating a vapor phase being formed during drying from a liquid phase of the moisture in the article.
12. An electrohydrodynamic (EHD) drying apparatus, comprising: a non-uniform electric field resulting from: an electric field source operable for a high potential; an electric field source operable for a low potential; a power source connected to the electric field sources for producing the non uniform electric field for inducing dielectrophoresis (DEP) in an article within the uniform electric field.
13. The device of claim 12 wherein the applied non-uniform electric field is for separating a vapor phase being formed during drying from the liquid phase.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] The foregoing and other objects, features and advantages of the invention will be apparent from the following description of particular embodiments of the invention, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention.
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DETAILED DESCRIPTION
[0020] The description below presents an example of the DEP drying apparatus applicable for drying a substrate or product using an article of a moist porous medium within the DEP field for drawing water or other evaporated substance away from the moist, porous article (article) for drying the article.
[0021] DEP, as applied to configurations herein, provides a translational motion of neutral matter caused by the polarization effects in a diverging electric field. During the drying process, in the presence of the DEP force, the vapor phase is extracted away from the porous medium, which results in an increase of the evaporation rate and a decrease of the sample surface temperature. DEP also enhances heat-transfer characteristics, demonstrated by monitoring a heat flux rate during the drying process. The article temperature is monitored through an Infrared (IR) camera, and convection heat transfer coefficients are estimated for evaluating moisture content is studied as a function of drying time. The experimental results show an up to 132% increase of the heat flux rate and a 242% increase of the convection coefficient due to the application of an electric field, as compared to conventional drying process.
[0022]
[0023] Where ρe, E, εe, and ρ are the electric charge density, the electric field vector, the electric permittivity, and mass density of the fluid medium, respectively, and promote ion 105 flow towards the collecting electrode (collector) 120. The first term on the right hand side represents the Coulomb force. The Coulomb force can attract or repel objects due to the existence of free ions. Three mechanisms are responsible for the ion source: injection or ion-drag, conduction, and induction. The second force (middle term) is the Dielectrophoretic (DEP) force, which is due to the existence of an electric permittivity gradient in a multiphase system. The third force, the electrostriction force, is due to the elastic deformation of a fluid medium by an imposed electric field and can be neglected for incompressible fluids. The nomenclature of Table I is employed throughout:
TABLE-US-00001 TABLE I A Surface area m.sup.2 c Specific heat J/kg .Math. K D Mass diffusivity m/s.sup.2 E Electric field vector V/m f.sub.e Electric body force N/m.sup.3 density h Heat transfer W/m.sup.2 .Math. K coefficient h.sub.fg Latent heat of kJ/kg evaporation I Electric current mA J Mass flux kg/m.sup.2 .Math. s k Thermal conductivity W/m .Math. K k.sub.m Mass transfer kg/m.sup.2 .Math. s coefficient m.sub.1 Instantaneous weight g of sample without DEP electrode energized m.sub.2 Instantaneous weight g of sample with DEP electrode energized p Perforation gap size of mm DEP electrode P Pressure KPa q″ Heat flux rate W/m.sup.2 r Radius of hand-sheet m paper t time s ε.sub.e Electric permittivity F/m ρ.sub.e Space charge density C/m.sup.3 ρ Fluid density kg/m.sup.3 ν Kinematic viscosity m.sup.2/s
[0024] Conventional EHD based drying techniques make use of ionic/corona wind generation, whose primary mechanism is the Coulomb force. In general, ionic wind generation requires an emitting electrode with a small radius of curvature (e.g., needle-shaped) and a collecting/ground electrode, which can be problematic in industrial usage due to the needle shaped electrode tending to oxidize. Conventional EHD approaches may tend to manipulate the Coulomb force, in contrast to configurations herein which drive evaporation based on the DEP force.
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[0026] AC applications.
[0027] Referring to
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[0030] The heat source 315 is disposed adjacent the article 325, such that the heat source heats the article for evaporating the moisture to generate the vapor phase, such that the dielectrophoretic field 150 disposes the vapor phase in a direction based on an electric permittivity of the moisture for removing the liquid phase from the article 325. Based on water vapor evaporated from the article 325 via heating from the heat source 315, the gaseous vapor phase is drawn towards the DEP electrode across the air gap 322, thus enhancing the drying process and reducing the amount of energy needed for the heat source 315.
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[0032] An Infrared (IR) camera 346 installed 1 m above the DEP electrode 310 was used to monitor the surface temperature evolution during the drying process. The temperature data is gathered and rendered by a data acquisition unit including a processor 342 and rendering screen 344. The heat flux measurement was achieved by a miniature heat flux sensor installed at the ground electrode 320, discussed further below in
[0033]
[0034] The dimensions of the electrodes and paper sample are shown in Table II. The electrode sizes were fabricated in consideration of the size of the hand-sheet paper article. The DEP electrode design was based on a design used for the enhancement of heat transfer in electrically driven, liquid film flow in the absence of gravity. A numerical simulation was carried out to estimate the electric field distribution generated by this electrode design. The numerical simulation results indicated that, for the main region of the domain, the electric field 150 is highest in the vicinity of the article and decreases along the area through the plurality of the DEP electrode slots 316. As a result, as evaporation proceeds, vapor departs the sample surface, and the DEP force extracts the vapor phase towards the lower electric field. In other words, the vapor phase moves from the sample surface to the slots in the DEP electrode under the influence of the DEP force. This DEP extraction mechanism will increase the vapor pressure gradient between the sample surface and its surrounding ambient, thus, enhancing evaporation/dry rate in the vicinity of the article 325.
[0035] As further demonstrated in
TABLE-US-00002 TABLE II Dimensions Characteristic length (mm) Outer diameter of the DEP electrode 222 Inner diameter of the DEP elec trode 197 Perforation gap size (p) of the DEP 3 electrode Thickness of the DEP electrode 1.55 Diameter of the ground electrode 171 Thickness of the ground electrode 1.22 Distance between the DEP electrode 6.5 and ground electrode (a) Thickness of the hand-sheet paper (b) 0.4
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[0037] In order to measure the incoming heat flux rate (q″) that penetrates the article 325 from below, a miniature heat flux sensor was employed (micro-foil heat flux sensor, RDF corporation). The heat flux sensor has a dimension of 12 mm (L)×7 mm (W)×1 mm thickness. To accommodate the sensor measurements into the existing dry experiments without introducing geometrical influence, the ground electrode was redesigned by inserting the rectangle-shaped slot 326 in the center. The heat flux sensor 328 was sealed into the slot with thermal conductive epoxy. The excess epoxy was removed and polished using 600-grit sandpaper, in order to keep the surface of the region as smooth as possible. The heat flux sensor is connected to the processor 342. The output voltage in the micro-voltage range is then converted to the heat flux rate, by multiplying the scaling factors provided by the sensor manufacturer. Note that the heat flux rate presented in this work is based on the local measurement; accordingly, the temperature above the heat flux sensor region measured by an IR camera 346.
[0038] The moisture content is based on the dry basis weight (DBMC), which is the ratio between the mass weight of water over the bone-dry weight of the dry article 325, as:
The drying rate is defined as the change in the mass per unit area of the article 325 and per unit time. The derivation here is a second order centered difference approximation:
Where A represents the surface area of the article 325.
[0039] In the convective heat transfer coefficient analysis, the total heat flux from the heat source 315 to the article 325 includes two parts: latent heat of vaporization and sensible heat. Thus, estimating the heat transfer coefficient becomes a challenge without knowing the ratio of the two parts. However, as mentioned above, the drying rate, or, more specifically, the evaporation rate, could be obtained. Thus, the local convective heat transfer coefficient estimation is achievable per the following equations. In this approach, the mass transfer coefficient, km, is linked with the vapor mass flux (Jv), due to surface evaporation and the convection heat transfer coefficient (hconv):
It should be noted that various semi-empirical correlations are used for estimating the physical properties of the sample.
[0040] Upon the penetration of heat to the article 325 from the bottom heat source 315, phase change (i.e., evaporation) occurs. In this manner, the total heat includes both sensible heating of the moist medium (more precisely, the article and the trapped moisture therein) and the latent heat of vaporization. Thus, the heat flux and surface temperature evolutions, as well as the voltage/current characteristics, are shown simultaneously, to investigate the influence of the DEP force on drying performance.
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[0045] The corresponding convective heat transfer coefficients 1100 are presented in
[0046] Configurations discussed above demonstrate the heat transfer characteristics of drying an article 325 defined by a moist paper sheet heated from bottom with the DEP mechanism showed a significant enhancement in heat flux and the convective heat transfer coefficient up to 132% and 242%, respectively, when the paper sheet was exposed to the electric field. However, the DEP effects are particularly quantifiable with a higher initial moisture content. The disclosed approach confirms efficacy of a novel mechanism for an intensification of the drying process and provided additional physical insights of the disclosed approach for drying fragile products.
[0047] While the system and methods defined herein have been particularly shown and described with references to embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention encompassed by the appended claims.