Flexible forefoot protection for insoles and shoes
12167775 ยท 2024-12-17
Inventors
Cpc classification
A43B13/186
HUMAN NECESSITIES
A43B7/1425
HUMAN NECESSITIES
A43B13/38
HUMAN NECESSITIES
A43B13/141
HUMAN NECESSITIES
A43B7/1435
HUMAN NECESSITIES
A43B13/12
HUMAN NECESSITIES
International classification
A43B23/00
HUMAN NECESSITIES
A43B13/38
HUMAN NECESSITIES
Abstract
A protective plate for footwear provides protection that is flexible. A protective plate may include a forefoot plate having a ball, middle and lateral section that are configured to move and flex to enable a better feel on uneven terrain. A protective plate may extend from the forefoot to the heel and include a midfoot protective plate and a heel protective plate. Sections of the protective plate are hinged or separated to allow for a greater degree of independent movement of the three main groups of muscles and bones in the forefoot in response to walking, hiking and running on various terrain. A separate insole is described that incorporates the forefoot protection plate and that can be inserted into and removed from footwear in order to provide additional protection as needed. A shoe including outer-sole, midsole and upper, are also described having a flexible protective plate.
Claims
1. A shoe comprising; a) an outsole, wherein the outsole has a plurality of lugs and lug grooves located between the lugs for improved traction, wherein the lug grooves are thinner than the lugs; b) an upper coupled to the outsole and extending over the outsole; c) an insert configured for placement within the shoe and comprising: i) a protective plate, said protective plate comprising: a forefoot protective plate over a forefoot portion of said shoe and comprising: a ball section consisting of hard plastic; a middle section consisting of hard plastic; and a lateral section consisting of hard plastic; wherein the middle section is located between the ball section and the lateral section; wherein the forefoot protective plate is a single piece of material and comprises a thinner portion between the ball section and middle section; wherein the forefoot protective plate comprises a thinner portion between the middle section and lateral section; and d) an insole comprising a cushioning foam layer, wherein the forefoot protective plate is configured between the outsole and the insole, wherein the outsole has a lug groove between the ball section and middle section of the forefoot protective plate.
2. The shoe of claim 1, wherein the thinner portion of the forefoot protective plate is aligned between adjacent lugs of the outsole and with the lug groove between the ball section and middle section of the forefoot protective plate.
3. The shoe of claim 2, wherein the thinner portion in the forefoot protective plate is a groove having a thickness of no more than 3 mm.
4. The shoe of claim 1, wherein the thinner portion in the forefoot protective between the ball section and middle section is a slit in the protective plate.
5. The shoe of claim 1, wherein the forefoot protective plate consists of a hard plastic consisting of nylon or TPU.
6. The shoe of claim 1, wherein the forefoot protective plate is a thermoplastic.
7. The shoe of claim 1, further comprising a midfoot protective plate coupled with the forefoot protective plate.
8. The shoe of claim 1, comprising a thinner portion between the forefoot protective plate and the midfoot protective plate.
9. The shoe of claim 8, wherein the thinner portion between the forefoot protective plate and midfoot protective plate is a groove having a thickness of between 0.5 mm and 3 mm.
10. The shoe of claim 1, further comprising a heel protective plate coupled with the midfoot protective plate.
11. The shoe of claim 10, comprising a thinner portion between the midfoot protective plate and the heel protective plate.
12. The shoe of claim 1, further comprising a removable cushioning material between the protective plate and the insole.
13. The shoe of claim 1, wherein the protective plate made of hard plastic is harder than the cushioning foam configured to provide protection of a foot in said shoe from impacts of rocks on the outsole.
14. A shoe comprising; a) an outsole, wherein the outsole has a plurality of lugs and lug grooves located between the lugs for improved traction, wherein the lug grooves are thinner than the lugs; b) an upper coupled to the outsole and extending over the outsole; c) an insole configured for placement within the shoe and comprising: i) a protective plate, said protective plate comprising: a forefoot protective plate located over a forefoot portion of said shoe and comprising: a ball section comprising of hard plastic; a middle section comprising of hard plastic; and a lateral section comprising of hard plastic; wherein the middle section is located between the ball section and the lateral section; wherein the forefoot protective plate comprises a separation between the ball section and lateral section; wherein the insert is a removable insert for insertion and removal from the shoe; ii) a cushioning foam layer, wherein the forefoot protective plate is configured between the outsole and the cushioning foam layer, wherein the outsole has a lug groove between the ball section and middle section of the forefoot protective plate.
15. The shoe of claim 14, wherein the protective plate made of hard plastic is harder than the cushioning foam so as to provide protection of a foot in said shoe from impacts of rocks on the outsole.
16. A shoe comprising a protective plate, said protective plate comprising: a) a forefoot protective plate located over a forefoot portion of said shoe and comprising: i) a ball section having a thickness of 0.5 to 5 mm; ii) a middle section having a thickness of 0.5 to 5 mm; and iii) a lateral section having a thickness of 0.5 to 5 mm; wherein the middle section is located between the ball section and the lateral section; wherein the forefoot protective plate is a single piece of material and comprises a separation between the ball section and lateral section; said shoe comprising: a) an outsole having a plurality of lugs and lug grooves located between the lugs for improved traction; wherein the lug grooves are thinner than the lugs; wherein the outsole has a lug groove between the ball section and middle section of the forefoot protective plate; b) an upper coupled to the outsole and extending over the outsole; c) an insole comprising a cushioning foam layer; wherein the forefoot protective plate is configured between the outsole and the insole; and wherein the thinner portion of the forefoot protective plate is aligned between adjacent lugs of the outsole and with the lug groove between the ball section and middle section of the forefoot protective plate.
17. The shoe of claim 16, wherein the forefoot protective plate consists of carbon fiber reinforced plastic.
18. The shoe of claim 16, wherein the protective plate is harder than the cushioning foam and adapted to provide protection of a foot in said shoe from impacts of rocks on the outsole.
Description
BRIEF DESCRIPTION OF SEVERAL VIEWS OF THE DRAWINGS
(1) The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the principles of the invention.
(2) In the attached figures, like elements are numbered alike.
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(21) Corresponding reference characters indicate corresponding parts throughout the several views of the figures. The figures represent an illustration of some of the embodiments of the present invention and are not to be construed as limiting the scope of the invention in any manner. Further, the figures are not necessarily to scale, some features may be exaggerated to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention. 1. Toe compartment for large toe; 2. Toe compartment for middle two toes; 3. Toe compartment for lateral two toes; 4. Forefoot protective plate for ball of forefoot; 5. Forefoot protective plate for middle section of forefoot; 6. Forefoot protective plate for lateral section of forefoot; 7. Middle section of mid-foot protective plate; 8. Lateral section of mid-foot protective plate; 9. Heel section of protective plate; 10. Cavity for foot; 11. One iteration of adjustable straps to hold footwear securely to foot; 12. Out-sole; 13. Single toe cap as found on a typical footwear; 17. Large outsole lugs typical for trail running shoes; 18. Foam midsole; 19. Insole constructed from EVA, Polyurethane or other foam, cork or other similar material; 20. Toes and phalange bones; 21. Metatarsal bones; 22. Neuroma between middle and lateral pairs of phalanges and metatarsals; 23. Normal nerve between phalange and metatarsal of the large toe and the middle pair of metatarsals
DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
(22) As used herein, the terms comprises, comprising, includes, including, has, having or any other variation thereof, are intended to cover a non-exclusive inclusion. For example, a process, method, article, or apparatus that comprises a list of elements is not necessarily limited to only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Also, use of a or an are employed to describe elements and components described herein. This is done merely for convenience and to give a general sense of the scope of the invention. This description should be read to include one or at least one and the singular also includes the plural unless it is obvious that it is meant otherwise.
(23) Certain exemplary embodiments of the present invention are described herein and are illustrated in the accompanying figures. The embodiments described are only for purposes of illustrating the present invention and should not be interpreted as limiting the scope of the invention. Other embodiments of the invention, and certain modifications, combinations and improvements of the described embodiments, will occur to those skilled in the art and all such alternate embodiments, combinations, modifications, improvements are within the scope of the present invention.
DEFINITIONS
(24) A shoe bed is within a shoe and typically defined by the area above the outsole and defined by the perimeter of the outsole is configured within the interior volume created by the upper.
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(32) TABLE-US-00001 TABLE 1 201 Talus 202 Calcaneus 203 Navicular 204 Cuneiform I 205 Cuneiform II 206 Cuneiform III 207 Cuboid 221 Phalanges proximal 222 Phalanges medial 223 Phalanges distal 225 Interphalangeal joint 230 Metatarsal
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(38) These problems and deficiencies of the prior art are overcome or alleviated by the invention that provides novel and non-obvious rock protection plate for the forefoot, along with insole, mid-sole, outer sole and toe-box devices for increased protection, freedom of movement, sensitivity and response. The invention provides three protective pads or plates comprised of various combinations of outsole, harder plastic (typically nylon, TPU, rubber or similar material) protective rock plate and foam midsole. These components may be formed separately or together. The three forefoot plates provide extra protection for the three groups of bones, muscles, ligaments and tendons in the forefoot. These groups correspond to the ball of the foot, the middle group, and the lateral group. In some iterations of the footwear, the three protective pads and plates are combined with the three separate compartments for the toes. This arrangement has the advantage of increasing the independence of movement, sensitivity and response of the three sets of toes and three related parts of the forefoot and the coordination between each of the toes and parts of the forefoot.
(39) The invention provides for separate insoles that incorporate protective plates for the forefoot, mid-foot, and/or heel. Insoles for running and walking footwear are currently manufactured and sold separately for shoes. The invention provides the novelty of incorporating one or more protective rock plates into the manufacture of the insole. In addition to incorporating forefoot plates designed to provide semi or complete independence for the three parts of the forefoot, we also claim invention of insoles with a single forefoot, mid-foot, and/or heel protective plate. These insoles can be easily installed or removed, thereby giving wearers of footwear designed for running on relatively smooth surfaces and minimalist footwear the ability to add additional protection against injury from rocks by inserting the insoles with protective plates and then removing the insoles at a later time when running on a smooth surface such as a road and the extra protection is no longer needed. This represents a significant increase in utility of insole construction. The insoles are shaped to fit shoes with a single toe-cap or to fit shoes with two, three, four or five separate toe compartments.
(40) The invention additionally provides a footwear including a sole, an upper, and a arrangement of straps, laces or other devices configured to secure the footwear to the foot of a wearer, where the sole and the upper delimit three toe compartments configured to receive, retain, and allow articulation of corresponding individual toes and pairs of toes inserted in the footwear. These three toe compartments allow a high degree of movement, sensitivity and response by the large toe, along with the middle and the lateral pairs of toes. The sole may include contouring and curvature which corresponds to the shape of the foot, and where the sole, midsole and upper are disposed to provide an enhanced range of movement, proprioceptive sensitivity and haptic response to the wearer.
(41) In one paradigm case, the sole is comprised of an exterior sole with lugs for improved traction made of a rubber material of approximately 2-15 mm in thickness, a protective plate of a harder nylon TPU, plastic, rubber or similar material that varies between 1-3 mm in thickness, and a foam midsole of 2-20 mm in thickness. The layers needed in a given kind of shoe and the particular thickness of each layer depend upon the intended use of the footwear. The width, length, and shape of the forefoot protective plate or plates may vary depending upon the intended purpose of the footwear and other factors including the size and shape of the foot of the intended wearer. Shoes designed for running on padded tracks will typically have fewer layers or less material in the sole, while those designed for use on rough trails will have more protection and padding. The arrangement of the protective plates and pads can be made with variable thicknesses of the harder plastic, rubber or other similar material so that the thicker portions will be located directly below the most sensitive bones in the forefoot, and the thinner portions on the borders between the three areas to allow for relative independence of movement, sensitivity and response. In other iterations, the three pads may be partially or completely separated from one another in the process of constructing the shoe.
(42) These features and advantages of the apparatus and method will be appreciated and understood by those skilled in the art from the drawings and
DETAILED DESCRIPTION
(43) It will be apparent to those skilled in the art that various modifications, combinations and variations can be made in the present invention without departing from the scope of the invention. Specific embodiments, features and elements described herein may be modified, and/or combined in any suitable manner. Thus, it is intended that the present invention cover the modifications, combinations and variations of this invention provided they come within the scope of the appended claims and their equivalents.