MECHANICAL ARM
20230090272 · 2023-03-23
Inventors
Cpc classification
B25J9/104
PERFORMING OPERATIONS; TRANSPORTING
B65F2003/0276
PERFORMING OPERATIONS; TRANSPORTING
B60P1/483
PERFORMING OPERATIONS; TRANSPORTING
B65F2003/0266
PERFORMING OPERATIONS; TRANSPORTING
B60P1/48
PERFORMING OPERATIONS; TRANSPORTING
B65F2003/0269
PERFORMING OPERATIONS; TRANSPORTING
B65F3/08
PERFORMING OPERATIONS; TRANSPORTING
B65F3/041
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65F3/04
PERFORMING OPERATIONS; TRANSPORTING
B25J9/10
PERFORMING OPERATIONS; TRANSPORTING
B60P1/48
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A mechanical arm designed to provide automated garbage collection with smooth, constant movement (i.e. movement that has minimal jerk/shock) thereby resulting in limited shock stress on the components and leading to high durability. The mechanical arm including a horizontal displacement system having a plurality of sections rollingly engaged to one another and a motor mounted to an immobile section for drivingly extending section in a generally horizontal orientation, a vertical displacement system having a plurality of masts rollingly engaged to one another and a motor mounted to a first mast for drivingly extending a second mast in a generally vertical orientation, and/or a grabber system having a plurality of fingers mounted to a frame and operated by a single motor.
Claims
1.-14. (canceled)
15. A horizontal displacement system for a mechanical arm of a garbage truck, comprising: a proximal arm section securable to a frame of the garbage truck; a distal arm section engaged to the proximal arm section and movable relative to the proximal arm section in a direction being substantially parallel to a ground; and a motor drivingly engaged to the distal arm section and operable to move the distal arm section relative to the proximal arm section between a retracted configuration in which the proximal and distal arm sections overlap one another and an expanded configuration in which at least a portion of the distal arm section is offset from the proximal arm section, wherein the motor is mounted to the proximal arm section and remains immobile relative to the frame of the garbage truck between the retracted configuration and the expanded configuration.
16. The horizontal displacement system of claim 15, comprising two first sprockets pivotally mounted on the proximal arm section and a first chain looped around the two sprockets, the motor drivingly engaged to the first chain, the first chain engaged to the distal arm section.
17. The horizontal displacement system of claim 16, comprising an intermediate section between the proximal arm section and the distal arm section, the intermediate section engaged to both of the proximal arm section and the distal arm section.
18. The horizontal displacement system of claim 17, comprising two second sprockets pivotally mounted on the intermediate section and a second chain looped around the two second sprockets, the first chain engaged to the distal arm section via the second chain.
19. The horizontal displacement system of claim 18, wherein the second chain is fixed to the proximal arm section at a first location and fixed to the distal arm section at a second location, the first location located on an opposite side of the second chain, such that a first movement of the first location relative to the intermediate section in a first direction translates into a second movement of the second location relative to the intermediate section in a second direction opposite the first direction.
20. The horizontal displacement system of claim 15, wherein the proximal arm section comprises a housing defining an enclosure in which the motor is mounted.
21. The horizontal displacement system of claim 20, wherein the housing is fixedly secured to a frame of the garbage truck.
22. A mechanical arm of a garbage truck, comprising: a first mast; a second mast engaged to the first mast and movable relative to the first mast in a direction being substantially perpendicular to a ground surface; a grabber system mounted to the second mast, the grabber system having at least two actuated fingers for holding a bin to be discharged in the garbage truck; and a motor drivingly engaged to the second mast and operable to move the second mast and the grabber system relative to the first mast between a low position and a high position, a height of the grabber system greater in the high position than in the low position, wherein the motor is mounted to the first mast and remains substantially at a constant height between the low and high positions of the second mast.
23. The mechanical arm of claim 22, comprising two first sprockets pivotally mounted on the first mast and a first chain looped around the two first sprockets, the motor drivingly engaged to the first chain, the first chain engaged to the second mast.
24. The mechanical arm of claim 23, comprising two second sprockets pivotally mounted on the second mast and a second chain looped around the two second sprockets, the first chain engaged to the grabber system via the second chain.
25. The mechanical arm of claim 24, wherein the second chain is fixed to the first mast at a first location and fixed to the grabber system at a second location, the first location located on an opposite side of the second chain, such that a first movement of the first location relative to the second mast in a first direction translates into a second movement of the second location relative to the second mast in a second direction opposite the first direction.
26. The mechanical arm of claim 22, wherein the motor is a first motor, and wherein the mechanical arm further comprises a horizontal displacement system comprising: a proximal arm section securable to a frame of the garbage truck; a distal arm section engaged to the proximal arm section and movable relative to the proximal arm section in a direction being substantially parallel to a ground surface; and a second motor drivingly engaged to the distal arm section and operable to move the distal arm section relative to the proximal arm section between a retracted configuration in which the proximal and distal arm sections overlap one another and an expanded configuration in which at least a portion of the distal arm section is offset from the proximal arm section, wherein the second motor is mounted to the proximal arm section and remains immobile relative to the frame of the garbage truck between the retracted configuration and the expanded configuration.
27. The mechanical arm of claim 26, further comprising a locking device configured to, when the distal arm section is in the retracted configuration, transition between a locked state and an unlocked state, wherein the locking device is configured to transition to the locked state by moving a locking bar into the coaxially aligned first and second apertures, and wherein the locking device is configured to transition to the unlocked state by removing the locking bar from the coaxially aligned first and second apertures.
28. A grabber system for a mechanical arm of a garbage collection truck, comprising: a first mast; a second mast engaged to the first mast and movable relative to the first mast in a direction being substantially perpendicular to a ground surface; a frame; a right finger and a left finger, the right and left fingers pivotally mounted on the frame and movable between an open position and a close position to grab a bin; a single motor drivingly engaged to the right and left fingers; and a drive assembly drivingly engaged by the single motor and configured to drivingly engage the right and left fingers.
29. The grabber system of claim 28, wherein the drive assembly comprises: a driving gear drivingly engaged by the single motor; a driven gear drivingly engaged to the driving gear; a driving sprocket drivingly engaged by the single motor; and a driven sprocket drivingly engaged to the driving sprocket via a chain looped around the driving sprocket and the driven sprocket, wherein the driven gear and the driven sprocket are configured to move the right and left fingers between the open and closed positions.
30. The grabber system of claim 29, wherein the driving gear and the driving sprocket are coaxially aligned.
31. A horizontal displacement system for a mechanical arm of a garbage truck, comprising: a proximal arm section securable to a frame of the garbage truck, the proximal arm section defining a first aperture; a distal arm section engaged to the proximal arm section and movable relative to the proximal arm section in a direction being substantially parallel to a ground surface, the distal arm section defining a second aperture; a motor drivingly engaged to the distal arm section and operable to move the distal arm section relative to the proximal arm section between a retracted configuration in which the proximal and distal arm sections overlap one another such that the first and second apertures are coaxially aligned, and an expanded configuration in which at least a portion of the distal arm section is offset from the proximal arm section; and a locking device configured to, when the distal arm section is in the retracted configuration, transition between a locked state and an unlocked state, wherein the locking device is configured to transition to the locked state by moving a locking bar into the coaxially aligned first and second apertures, and wherein the locking device is configured to transition to the unlocked state by removing the locking bar from the coaxially aligned first and second apertures.
32. A horizontal displacement system of claim 31, wherein the motor is mounted to the proximal arm section and remains immobile relative to the frame of the garbage truck between the retracted configuration and the expanded configuration.
33. A horizontal displacement system of claim 31, further comprising an intermediate arm section defining a third aperture, wherein, when the distal arm section is in the retracted configuration, the proximal, distal, and intermediate arm sections overlap one another such that the first, second, and third apertures are coaxially aligned.
34. A horizontal displacement system of claim 31, further comprising an actuator selected from the group consisting of: a linear actuator, a solenoid, a pneumatic actuator, and a hydraulic actuator.
35. A horizontal displacement system of claim 34, wherein the locking device further comprises a lever comprising a first portion pivotally connected to the actuator and a second portion pivotally connected to the locking bar.
36. A horizontal displacement system of claim 31, wherein the locking device further comprises a wearing ring configured to be secured to the locking bar via a clip.
Description
DESCRIPTION OF THE DRAWINGS
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
DETAILED DESCRIPTION
[0027] Referring generally to
[0028] Referring to
[0029] The mechanical arm 20 has a vertical axis V, a transversal axis T normal to the vertical axis V, and a longitudinal axis L normal to both of the vertical and transversal axes V, T. In the present disclosure, the expressions “longitudinally”, “transversally”, “vertically”, “longitudinal”, “transversal”, and “vertical” are in relation with the longitudinal, transversal, and vertical axes L, T, V.
[0030] The different systems of the mechanical arms 20 use chains and sprockets. However, it will be appreciated that any driving member engageable by wheels may be used. For instance, in some embodiments, belts and pulleys may be used. In some embodiments gears, such as rack and pinion gears, may be used without departing from the scope of the present disclosure.
[0031] Horizontal Displacement System
[0032] Referring to
[0033] Referring more particularly to
[0034] As shown in
[0035] Referring to
[0036] In this embodiment, the motor 81 remains immobile in relationship to the truck 14 during expansion and retraction of the horizontal displacement system 40. This may reduce an inertia of the movable sections, namely the intermediate and distal sections 60, 70 of the horizontal displacement system 40, during extension and contraction. Less stress may be imparted on the different components as a result of having a motor 81 that remains fixed relative to the truck 14. Lifespan of the different components may be enhanced because of this configuration.
[0037] As shown more particularly on
[0038] Referring now to
[0039] Referring now to
[0040] The distal section 70 includes a second cable support 75 secured to one of the two rails 51. The second cable support 75 is used to vertically support cables C that are used to electrically connect the grabber system 150 to the power source of the truck 14. As shown in
[0041] As shown in
[0042] Referring now to
[0043] During expansion and retraction of the horizontal displacement system 40, the proximate and intermediate sections 50, 60 move one relative to the other at a first velocity and the intermediate and distal sections 50, 60 move one relative to the other at a second velocity, which may be equal to the first velocity. Therefore, in use, the distal section 70 moves relative to the proximate section 50 at a velocity corresponding to a sum of the first and second velocities. If the first and second velocities are equal, the distal section 70 moves twice as fast as the intermediate section 60. Therefore, expansion and contraction of the intermediate and distal sections 50, 60 may occur simultaneously such that the intermediate and distal sections 50, 60 reach their final position (e.g., expanded or retracted) substantially at the same time. Speed and efficiency gains may therefore be achieved with the disclosed configuration. Moreover, the disclosed configuration may require a single motor to move both of the intermediate and distal sections 60, 70. The distal section 70 is therefore engaged to the motor via the intermediate section 60.
[0044] It will be understood that the attachment members may be secured to the chains at any other suitable locations. Variations of the disclosed horizontal displacement system 40 are contemplated and are within the scope of the present disclosure. For instance, the second attachment member 68 need not be secured to the top half of the second chain 88 and may be secured to a bottom half of the second chain 88. In such a case, the motor 81 is rotated in the opposite direction such that the driven sprocket 85 rotates counter clockwise. Similar modifications are contemplated for the first and third attachment members 55, 74. It will be understood that the attachment members encompass any means via which the chains may be affixed to the different sections of the horizontal displacement system 40. The attachment members may include, for instance, fasteners, a weld joint, and so on.
[0045] Referring now to
[0046] Vertical displacement system
[0047] Referring now to
[0048] Referring more particularity to
[0049] The vertical driving mechanism 130 includes a motor 131, such as an electric motor but any other suitable motor may be used, a gearbox 132 drivingly engaged by the motor 131, and a driving sprocket 133 drivingly engaged to the gearbox 132. In other words, the driving sprocket 133 is engaged to the motor 131 via the gearbox 132. In some embodiments, the gearbox 132 may be omitted. The driving sprocket 133 is meshed with a fourth chain 134 that meshes with a driven sprocket 135 (
[0050] As shown in
[0051] As shown in
[0052] Referring now to
[0053] In the embodiment shown, the distal mast 120 includes two upper idler sprockets 124 and two lower idler sprockets 125. Each of the upper idler sprockets 124 is pivotally mounted to an upper and of a respective one of the two vertical members 121. Each of the two lower idler sprockets 125 is pivotally mounted to a lower end of a respective one of the two vertical members 121. The distal mast 120 includes two fifth chains 126 each being meshed with a respective one of the two upper idler sprockets 124 and with a respective one of the two lower idler sprockets 125. The two fifth chains 126 are secured to the proximal mast 110 each via a respective one of the two fourth attachment members 115. The two fifth chains 126 are further secured to a transversal member 129 (
[0054] The distal mast 120 includes combination bearings 127, two combination bearings secured to one of the two vertical members 121 and two combination bearings secured to the other of the two vertical members 121. The combination bearings 127 are rollingly engaged within the channels 111A of the two vertical rails 111 of the proximal mast 110. The combination bearings 127 therefore assist in vertical movement of the distal mast 120 in relationship with the proximal mast 110.
[0055] In the depicted embodiment, each of the two vertical members 121 defines two channels, namely a fore channel 121A and a rear channel 121B, for receiving a portion of the grabber system 150 as will be discussed below. The channels 121A, 121B have substantially straight portions from a bottom of the channels 121A, 121B and curved portions extending upwardly from the straight portions. The two channels 121A, 121B of each of the two vertical members 121 are offset from one another and are used to tilt the grabber system 150 to empty the content of the bin held by said grabber system 150. More detail about this configuration are presented in U.S. Patent Application Publication No.: US 2021/0122568, the entire contents of which are incorporated by reference herein in their entirety. In the embodiment shown, the channels 121A, 121B are defined by plates 128 secured to the vertical members 121, but this need not be the case and the vertical members 121 may themselves define the channels 121A, 121B.
[0056] In use, when the motor 131 is powered, the fourth chain 134 is rotated thereby entraining the distal mast 120 via the fourth chain 134 and the mounting member 137. This vertical movement of the distal mast 120 relative to the proximal mast 110 induces a rotation of the two fifth chains 126 because they are secured to the proximal mast 110 via the fourth attachment members 115 (
[0057] Moreover, thanks to the motor 131 and gearbox 132 secured to the proximal mast 110, less weight has to be lifted by said motor 131 during the vertical extension of the grabber system 150. This may result in efficiency and speed gains as well as less wear and tear on the different components of the arm 20. Moreover, the disclosed system is such that both of the distal mast 120 and the grabber system 150 reaches their final position (either retracted or expanded) at substantially the same time.
[0058] Grabber system
[0059] Referring now to
[0060] The grabber system 150 includes a grapping driving mechanism 160 having a motor 161, such as an electric motor and a gearbox 162, although the gearbox 162 may be omitted in some configurations. The gearbox 162 is engaged to two shafts 157 that extend substantially vertically downwardly from the frame 151. The two shafts 157 may be pivotally mounted to a bottom plate 156 for added stiffness. Fingers 158 are secured to the two shafts 157, for instance via spline connections, and are rotatable with the two shafts 157 to grab the bin and release the bin. The two fingers 158 may be pivotally mounted to the frame 151. In the embodiment shown, the fingers 158 includes two fingers secured to one of the two shafts 157 and one finger secured to the other of the two shafts 157; the one finger being vertically between the two fingers to avoid creating a moment on the bin when grabbing said bin. It will be appreciated that any number of fingers (e.g., 2, 4, etc) is contemplated.
[0061] Referring now to
[0062] Therefore, in use, rotation of the driving sprocket 163 and of the driving gear 164 in a clockwise direction results in a rotation of the driven gear 167 in a counter clockwise direction and in the driven sprocket 166 rotating in a clockwise direction. This results in the fingers 158 extending away from one another to open the grabber system 150 up to a point where the fingers 158 define a sufficient space between them to receive the bin to be emptied. The rotation of the driving sprocket 163 and of the driving gear 164 in the counter clockwise direction results in the fingers 158 moving towards one another to seize the bin for the lifting and emptying phase.
[0063] The disclosed driving mechanism 160 therefore permits the use of a single motor 161, and of a single gearbox 162 in some embodiments, to operate all of the fingers 158. This may provide weight savings compared to traditional systems in which each fingers is coupled to a respective actuator (e.g., hydraulic actuators) or a respective motor. These weight savings permitted by the use of the single motor 161 may allow efficiency gains since less weight has to be lifted up and down by the vertical displacement system 100 and may decrease the wear and tear on the different components since less weight has to be carried by the horizontal displacement system 40 and by the vertical displacement system 100.
[0064] As can be seen therefore, the examples described above and illustrated are intended to be exemplary only. The scope is indicated by the appended claims.