IMAGE SENSOR AND METHOD OF FABRICATING THE SAME
20240413177 ยท 2024-12-12
Inventors
Cpc classification
H01L27/14605
ELECTRICITY
H01L23/481
ELECTRICITY
H10F39/813
ELECTRICITY
H10F39/8023
ELECTRICITY
H10F39/18
ELECTRICITY
H01L27/14641
ELECTRICITY
International classification
H01L21/768
ELECTRICITY
Abstract
Disclosed are image sensors and methods of fabricating the same. The image sensor includes a semiconductor substrate including a pixel zone and a pad zone and having a first surface and a second surface opposing each other, a first pad separation pattern on the pad zone and extending from the first surface of the semiconductor substrate toward the second surface of the semiconductor substrate, a second pad separation pattern extending from the second surface toward the first surface of the semiconductor substrate on the pad zone the second pad and in contact with the first pad separation pattern, and a pixel separation pattern on the pixel zone and extending from the second surface of the semiconductor substrate toward the first surface of the semiconductor substrate.
Claims
1. An image sensor, comprising: a substrate comprising a pixel zone and a pad zone, the substrate comprising a first surface and a second surface opposing the first surface; a pixel group on the pixel zone comprising: a first photodiode (PD); a second PD; a third PD; and a fourth PD; a first separation trench between the first PD and the second PD, the first separation trench being in contact with the second surface of the substrate and spaced apart from the first surface of the substrate; a through via on the pad zone; a first metal layer comprising a first portion disposed in the through via and a second portion on the second surface of the substrate; a second metal layer on the second portion of the first metal layer; and a third layer on the second metal layer and the first metal layer, wherein the second portion of the first metal layer, a second metal layer, and the third layer are sequentially stacked in a first direction, wherein the third layer is not in the through via, wherein the first, second, third, and fourth PDs are in a clockwise direction, and wherein the image sensor is configured to receive light at the second surface of the substrate.
2. The image sensor of claim 1, wherein the first metal layer comprises tungsten and the second metal layer comprises aluminum, and wherein the third layer comprises a material different from tungsten and aluminum.
3. The image sensor of claim 2, further comprising: a conductive line spaced apart from the first surface of the substrate, wherein the through via is configured to contact with the conductive line.
4. The image sensor of claim 3, further comprising: a logic zone between the pixel zone and the pad zone on the substrate; and a second separation trench on the logic zone in contact with the first surface of the substrate and spaced apart from the second surface of the substrate, wherein a distance from the second surface of the substrate to a bottom of the first separation trench in the first direction is shorter than a distance from the second surface of the substrate to a top of the second separation trench in the first direction, wherein the bottom of the first separation trench is spaced apart from the second surface of the substrate, and wherein the top of the second separation trench is spaced apart from the second surface of the substrate.
5. The image sensor of claim 3, further comprising: a select gate shared by the first, second, third, and fourth PDs; and a source follower gate shared by the first, second, third, and fourth PDs, wherein the first PD and the second PD are arranged in a second direction perpendicular to the first direction, and wherein the select gate and the source follower gate are arranged in the second direction.
6. The image sensor of claim 3, further comprising: a p-type conductivity doped region between the first surface of the substrate and the first separation trench.
7. The image sensor of claim 6, wherein the second metal layer has a first height from the second portion of the first metal layer in the first direction and the third layer has a second height in the first direction, and wherein the first height is greater than the second height.
8. The image sensor of claim 6, wherein the first separation trench includes a layer comprising aluminum.
9. The image sensor of claim 6, wherein the first separation trench includes a layer comprising tantalum.
10. The image sensor of claim 4, further comprising: a third separation trench on the logic zone in contact with the first surface of the substrate and spaced apart from the second surface of the substrate; and a fourth separation trench on the pad zone in contact with the first surface of the substrate and spaced apart from the second surface of the substrate, wherein the fourth separation trench is spaced apart from the through via in the second direction.
11. The image sensor of claim 10, wherein the second, third, and fourth separation trenches include a same material.
12. An image sensor, comprising: a substrate comprising a pixel zone and a pad zone, the substrate comprising a first surface and a second surface opposing the first surface; a pixel group on the pixel zone comprising: a first photodiode (PD); a second PD; a third PD; and a fourth PD; a first separation trench between the first PD and the second PD, the first separation trench being in contact with the second surface of the substrate and spaced apart from the first surface of the substrate; a through via on the pad zone; a first metal layer comprising a first portion in the through via and a second portion covering the second surface of the substrate; a second metal layer comprising a first surface and a second surface opposing the first surface, the first surface of the second metal layer being in contact with the first metal layer; and a third layer on the second surface of the second metal layer and the second portion of the first metal layer, wherein the third layer is not in the through via, wherein the second portion of the first metal layer, a second metal layer, and the third layer are sequentially stacked in a first direction, wherein the first surface of the second metal layer faces the first metal layer, wherein the first, second, third, and fourth PDs are in a clockwise direction, and wherein the image sensor is configured to receive light at the second surface.
13. The image sensor of claim 12, wherein the first surface of the second metal layer has a protruding portion toward to the through via in a vertical view.
14. The image sensor of claim 13, wherein the second portion of the first metal layer has a first height in a first direction and the third layer has a second height in the first direction, and wherein the first height is greater than the second height.
15. The image sensor of claim 14, wherein the first metal layer comprises tungsten and the second metal layer comprises aluminum, and wherein the third layer comprises a material different from tungsten and aluminum.
16. The image sensor of claim 15, further comprising: a conductive line spaced apart from the first surface of the substrate, wherein the through via is configured to contact the conductive line.
17. The image sensor of claim 16, further comprising: a select gate shared by the first, second, third, and fourth PDs; and a source follower gate shared by the first, second, third, and fourth PDs, wherein the first PD and the second PD are arranged in a second direction perpendicular to the first direction, and wherein the select gate and the source follower gate are arranged in the second direction.
18. The image sensor of claim 16, further comprising: a logic zone between the pixel zone and the pad zone on the substrate; a p-type conductivity doped region between the first surface of the substrate and the first separation trench; a second separation trench on the logic zone in contact with the first surface of the substrate and spaced apart from the second surface of the substrate; a third separation trench on the logic zone in contact with the first surface of the substrate and spaced apart from the second surface of the substrate; and a fourth separation trench on the pad zone in contact with the first surface of the substrate and spaced apart from the second surface of the substrate.
19. The image sensor of claim 18, wherein the first separation trench includes a layer comprising aluminum.
20. An image sensor, comprising: a substrate comprising a pixel zone and a pad zone, the substrate comprising a first surface and a second surface opposing the first surface; a pixel group on the pixel zone comprising: a first photodiode (PD); a second PD; a third PD; and a fourth PD; a separation trench between the first PD and the second PD, wherein the separation trench is in contact with the second surface of the substrate and spaced apart from the first surface of the substrate; a through via on the pad zone; a tungsten layer comprising a first portion in the through via and a second portion on the second surface; an aluminum layer comprising a first surface and a second surface opposing the first surface, wherein the first surface of the aluminum layer is in contact with the tungsten layer; and a third layer on the second surface of the aluminum layer and the second portion of the tungsten layer, wherein the second portion of the tungsten layer, the aluminum layer, and the third layer are sequentially stacked in a first direction, wherein the third layer comprises a material different from tungsten and aluminum, wherein the second portion of the tungsten layer has a first height in the first direction and the third layer has a second height in the first direction, wherein the first height is greater than the second height, wherein the through via has a third height in the first direction and the separation trench has a fourth height in the first direction, wherein the third height is greater than the fourth height, wherein the first, second, third, and fourth PDs are in a clockwise direction, and wherein the image sensor is configured to receive light at the second surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0007]
[0008]
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[0010]
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DETAILED DESCRIPTION OF EMBODIMENTS
[0014] It is noted that aspects of the inventive concept described with respect to one embodiment, may be incorporated in a different embodiment although not specifically described relative thereto. That is, all embodiments and/or features of any embodiment can be combined in any way and/or combination. These and other objects and/or aspects of the present inventive concept are explained in detail in the specification set forth below.
[0015] Hereinafter, some embodiments of inventive concepts will be described in detail in conjunction with the accompanying drawings to aid in clearly understanding inventive concepts.
[0016]
[0017] Referring to
[0018] The logic transistors LTR may be disposed on the first surface 1a. The first surface 1a may be covered with an interlayer dielectric layer 15. The interlayer dielectric layer 15 may be formed of a multiple layer including one or more of a silicon oxide layer, a silicon nitride layer, a silicon oxynitride layer, or a porous low-k dielectric layer. The interlayer dielectric layer 15 may be provided therein with conductive lines 17. A bottom surface of the interlayer dielectric layer 15 may be covered with a first passivation layer 19. The first passivation layer 19 may be formed of, for example, a silicon nitride layer and/or a polyimide layer.
[0019] On the pad zone A, the semiconductor substrate 1 may be provided therein with a first pad separation trench 3 extending from the first surface 1a toward the second surface 1b. An internal surface of the first pad separation trench 3 may be conformally covered with a liner insulation pattern 5b. The liner insulation pattern 5b may be formed of, for example, a silicon nitride layer. The first pad separation trench 3 may be filled with a first buried insulation pattern 7a. The first buried insulation pattern 7a may be formed of a material, for example, a silicon oxide layer, different from that of the liner insulation pattern 5b. The first buried insulation pattern 7a and the liner insulation pattern 5b may constitute a first pad separation pattern 6. It will be understood that, although the terms first, second, third, etc. may be used herein to describe various elements, elements should not be limited by these terms; rather, these terms are only used to distinguish one element from another element. Thus, a first element discussed below could be termed a second element without departing from the scope of the present inventive concepts.
[0020] On the pad zone A, the semiconductor substrate 1 may be provided therein with a second pad separation trench 21a extending from the second surface 1b toward the first surface 1a. An internal surface of the second pad separation trench 21a may be conformally covered with a fixed charge layer 23. The second pad separation trench 21a may be filled with a second buried insulation layer 25. The fixed charge layer 23 may include either a metal oxide layer including oxygen whose amount is less than its stoichiometric ratio or of a metal fluoride layer including fluorine whose amount is less than its stoichiometric ratio. As such, the fixed charge layer 23 may have a negative fixed charge. The fixed charge layer 23 may include at least one of metal oxide and metal fluoride that include at least one metal selected from the group including hafnium (Hf), zirconium (Zr), aluminum (Al), tantalum (Ta), titanium (Ti), yttrium (Y), and lanthanoid. For example, the fixed charge layer 23 may be or include a hafnium oxide layer or an aluminum fluoride layer. Hole accumulation may occur around the fixed charge layer 23. Therefore, dark current and white spot may be effectively reduced due to the hole accumulation around the fixed charge layer 23. The second buried insulation layer 25 may be formed of a material different from that of the fixed charge layer 23. The second buried insulation layer 25 may be formed of, for example, a silicon oxide layer. A second pad separation pattern 27 may be constituted by the fixed charge layer 23 and the second buried insulation layer 25 that are disposed in the second pad separation trench 21a.
[0021] The first pad separation pattern 6 and the second pad separation pattern 27 may be formed to surround the through via 39 in a plan view. The first pad separation pattern 6 and the second pad separation pattern 27 may be spaced apart from the through via 39. The semiconductor substrate 1 may be partially interposed between the first pad separation pattern 6 and the through via 39 and between the second pad separation pattern 27 and the through via 39. The fixed charge layer 23 and the second buried insulation layer 25 may extend outward from the second pad separation trench 21a, covering the second surface 1b.
[0022]
[0023] Referring to
[0024] Referring to
[0025] Dissimilarly, referring to
[0026] In some embodiments, referring to
[0027] Referring back to
[0028] The pixel zone C may be provided thereon with a pixel separation pattern 29 that separates the unit pixels UP1, UP2, UP3, and UP4 from each other. The pixel separation pattern 29 may have a network shape in a plan view. The pixel separation pattern 29 may be disposed in a pixel separation trench 21b extending from the second surface 1b toward the first surface 1a. The pixel separation pattern 29 may include the fixed charge layer 23 and the second buried insulation layer 25. The fixed charge layer 23 may extend from the second surface 1b and conformally cover an internal surface of the pixel separation trench 21b. The second buried insulation layer 25 may fill the pixel separation trench 21b. The pixel separation pattern 29 may be spaced apart from the first surface 1a. A pixel separation region 13 may be disposed between the first surface 1a and the pixel separation pattern 29. The pixel separation region 13 may be or may include an impurity-doped region that is doped with impurities having the same conductivity, for example, P-type conductivity, as that of the impurities doped in the semiconductor substrate 1. An impurity concentration of the pixel separation region 13 may be greater than that of the semiconductor substrate 1. The pixel separation region 13 may be disposed adjacent to the first surface 1a, and may serve as a device isolation layer defining an active region. The pixel separation trench 21b may not be formed to reach the first surface 1a, and the pixel separation region 13 may be disposed, thereby reducing dark current. A first distance D1 between the second surface 1b and the bottom surface 27b of the second pad separation pattern 27 may be identical to or less than a second distance D2 between the second surface 1b and a bottom surface 29b of the pixel separation pattern 29. For example, a third distance D3 from the first surface 1a to the second pad separation pattern 27 may be identical to or greater than a fourth distance D4 from the first surface 1a to the pixel separation pattern 29. A distance from the second surface 1b of the semiconductor substrate 1 to the pixel separation region 13 may be substantially the same as a distance from the second surface 1b of the semiconductor substrate 1 to the first pad separation pattern 6.
[0029] The logic zone B may be provided thereon with a logic separation pattern 7b defining an active region of the logic transistor LTR. The logic separation pattern 7b may be disposed in a logic separation trench 9 extending from the first surface 1a toward the second surface 1b. The logic separation pattern 7b may be formed of the same material as that of the first buried insulation pattern 7a. A fifth distance D5 between the first surface 1a and the top surface 6u of the first pad separation pattern 6 may be greater than a sixth distance D6 between the first surface 1a and a top surface 7bu of the logic separation pattern 7b. For example, the fifth distance D5 may be about twice the sixth distance D6. In this sense, a seventh distance D7 from the second surface 1b to the first pad separation pattern 6 may be less than an eighth distance D8 from the second surface 1b to the logic separation pattern 7b.
[0030]
[0031] Referring to
[0032] A reset gate RG, a select gate SEL, and a source follower gate SF may be disposed on the third and fourth unit pixels UP3 and UP4. For example, the third unit pixel UP3 may include a third transfer gate TG3, a third photoelectric conversion part PD3 disposed in the semiconductor substrate 1, the reset gate RG, and a portion of the source follower gate SF. The fourth unit pixel UP4 may include a fourth transfer gate TG4, a fourth photoelectric conversion part PD4 disposed in the semiconductor substrate 1, the select gate SEL, and other portions of the source follower gate SF. In order to secure spaces accommodating the reset gate RG, the select gate SEL, and the source follower gate SF, each of the third and fourth unit pixels UP3 and UP4 may have a fifth width W5 parallel to the second direction Y and greater than the fourth width W4. For example, the pixel separation pattern 29 may have a relatively small length corresponding to the fourth width W4 and a relatively great length corresponding to the fifth width W5. Each of the third and fourth unit pixels UP3 and UP4 may have the third width W3 parallel to the first direction X.
[0033] Each of the first to fourth photoelectric conversion parts PD1, PD2, PD3, and PD4 may include an impurity-doped region that is doped with impurities having an opposite conductivity, for example, N-type conductivity, to that of the impurities doped in the semiconductor substrate 1. A PN junction may be formed by the N-type conductivity doped region and the P-type conductivity doped region in the semiconductor substrate 1, creating electron-hole pairs when light is incident.
[0034] The floating diffusion region FD may be doped with impurities having an opposite conductivity, for example, N-type conductivity, to that of the impurities doped in the semiconductor substrate 1. The pixel separation pattern 29 may be disposed beneath the floating diffusion region FD. An auxiliary pixel separation region 14 may be disposed between the pixel separation pattern 29 and the floating diffusion region FD. The auxiliary pixel separation region 14 may be doped with the same impurities at the same concentration as that of the pixel separation region 13. For example, on the third unit pixel UP3, the pixel separation region 13 may be interposed between the third photoelectric conversion part PD3 and a channel region beneath the reset gate RG, such that charges generated in the third photoelectric conversion part PD3 may be prevented from flowing into the channel region beneath the reset gate RG.
[0035] Referring to
[0036] Referring back to
[0037]
[0038] Referring to
[0039] Referring to
[0040] Referring to
[0041] Referring to
[0042] Referring to
[0043] Referring to
[0044] The first pad separation pattern 6 may contribute to forming the second pad separation trench 21a and the pixel separation trench 21b at the same time. When the first pad separation pattern 6 is not formed, it may be necessary that the second pad separation trench 21a be formed much deeper to insulate the semiconductor substrate 1 from a through via (39 of
[0045] Referring to
[0046] Referring to
[0047] Referring to
[0048] Referring back to
[0049] An image sensor according to some embodiments of inventive concepts may increase in reliability and decrease in dark current and white spot. A method of fabricating an image sensor according to some embodiments of inventive concepts may solve the problem that a photoresist pattern remains in the second pad separation trench and the pixel separation trench.
[0050] As used herein, the term and/or includes any and all combinations of one or more of the associated listed items. Expressions such as at least one of, when preceding a list of elements, modify the entire list of elements and do not modify the individual elements of the list.
[0051] As described above, the embodiments have been described with reference to the drawings and the specification. Although the embodiments have been described using specific terms in the specification, these terms are used to describe the technical idea of the present disclosure but are not used to limit the meaning or limit the scope of the present disclosure in the claims. While the inventive concepts have been particularly shown and described with reference to embodiments thereof, it will be understood that various changes in form and details may be made therein without departing from the spirit and scope of the following claims.