IMPLANT FOR ENGAGEMENT BETWEEN VERTEBRAE, AND IMPLANT KIT
20240407926 ยท 2024-12-12
Inventors
- Timo BIEDERMANN (Trossingen, DE)
- Berthold Dannecker (St. Georgen, DE)
- Lutz Biedermann (VS-Villingen, DE)
Cpc classification
A61F2002/3037
HUMAN NECESSITIES
A61F2002/3092
HUMAN NECESSITIES
A61F2002/4495
HUMAN NECESSITIES
A61F2002/30331
HUMAN NECESSITIES
A61F2/4455
HUMAN NECESSITIES
A61F2002/30841
HUMAN NECESSITIES
A61F2/4465
HUMAN NECESSITIES
International classification
Abstract
An implant that is implantable between vertebrae includes a monolithic body with a first end and a second end opposite the first end, an outer surface extending axially from the first end to the second end, a plurality of teeth at the first end, each of the teeth extending axially away from the second end to a free end, and an abutment surface facing away from the second end that is positioned radially inwardly relative to at least one of the teeth. The abutment surface is recessed axially relative to the free ends of the teeth to an extent such that the abutment surface is configured to contact a vertebra when the implant is implanted. The monolithic body is configured to extend axially over a majority of an entire axial length of the implant.
Claims
1. An implant that is implantable between vertebrae, wherein the implant has a central axis and comprises a monolithic body comprising: a first end and a second end opposite to the first end, wherein the central axis extends from the first end to the second end, and wherein the monolithic body is configured to extend axially over a majority of an entire axial length of the implant; an outer surface extending axially from the first end to the second end; a plurality of teeth at the first end, wherein each of the teeth extends axially away from the second end to a free end; and an abutment surface facing away from the second end that is positioned radially inwardly relative to at least one of the teeth, wherein the abutment surface is recessed axially relative to the free ends of the teeth to an extent such that the abutment surface is configured to contact a vertebra when the implant is implanted.
2. The implant of claim 1, wherein the abutment surface is formed by a plurality of radially extending segments that are spaced apart from each other in a circumferential direction.
3. The implant of claim 1, wherein the abutment surface is a first abutment surface, and wherein a second abutment surface that faces away from the first end is recessed axially relative to the second end to an extent such that the second abutment surface is configured to contact another vertebra when the implant is implanted.
4. The implant of claim 1, wherein the abutment surface is a first abutment surface, wherein the implant further comprises a further abutment surface that is spaced apart axially from the first abutment surface while being positioned closer axially to the first end than to the second end, and wherein the further abutment surface faces away from the second end and is substantially similar to the first abutment surface.
5. The implant of claim 4, wherein the monolithic body is configured to be cut between the first abutment surface and the further abutment surface to separate the first abutment surface from the rest of the implant, such that the further abutment surface is exposed to the outside and configured to contact the vertebra when the implant is implanted.
6. The implant of claim 1, wherein the monolithic body comprises a mesh structure defining a plurality of apertures.
7. The implant of claim 6, wherein at least some of the apertures are open to the first end to at least partially form the plurality of teeth.
8. The implant of claim 6, wherein the apertures are diamond shaped.
9. The implant of claim 1, wherein the shape of the monolithic body is tubular.
10. The implant of claim 1, further comprising an endplate detachably connectable to the first end, wherein the endplate comprises an inner surface configured to engage the first end of the monolithic body and an opposite outer surface configured to engage with the vertebra, and wherein the endplate defines a plurality of apertures configured to receive the teeth when the endplate is connected to the monolithic body.
11. The implant of claim 10, wherein the inner surface comprises a plurality of radially extending segments that at least partially define the apertures.
12. The implant of claim 1, wherein the monolithic body is formed as a first tubular member, and wherein the implant further comprises a second tubular member that is positionable in and movable axially relative to the first tubular member, and a length adjustment structure for adjusting an axial position of the second tubular member relative to the first tubular member.
13. The implant of claim 12, wherein the length adjustment structure comprises a locking member configured to fix the axial position of the second tubular member relative to the first tubular member.
14. A kit comprising a first implant according to claim 1 and a separate second implant according to claim 12.
15. The kit of claim 14, further comprising an endplate that is interchangeably attachable to either the first implant or the second implant.
16. A method for implanting an implant between vertebrae, wherein the implant has a central axis and comprises a monolithic body comprising a first end and a second end opposite to the first end, wherein the central axis extends from the first end to the second end, and wherein the monolithic body is configured to extend axially over a majority of an entire axial length of the implant, an outer surface extending axially from the first end to the second end, a plurality of teeth at the first end, wherein each of the teeth extends axially away from the second end to a free end, and an abutment surface facing away from the second end that is positioned radially inwardly relative to at least one of the teeth, the method comprising: adjusting an axial length of the implant; and implanting an implant between vertebrae, wherein the abutment surface is recessed axially relative to the free ends of the teeth to an extent such that the abutment surface is configured to contact one of the vertebra.
17. The method of claim 16, wherein the axial length of the implant is adjusted by cutting and separating a portion of the monolithic body at the first end away from the rest of the implant, and wherein the abutment surface is located on the rest of the implant.
18. An implant that is implantable between vertebrae, wherein the implant has a central axis and comprises a monolithic body comprising: a first end and a second end opposite to the first end, wherein the central axis extends from the first end to the second end; an inner surface and an outer surface each extending axially from the first end to the second end; a plurality of teeth at the first end, wherein each of the teeth extends axially away from the second end to a free end; a first extension that extends radially inwardly from the inner surface, wherein the first extension has an abutment surface that faces away from the second end and that is recessed axially relative to the free ends of the teeth to an extent such that the abutment surface is configured to contact a vertebra when the implant is implanted; and a second extension spaced apart axially from the first extension while being positioned closer axially to the first end than to the second end, wherein the second extension has an abutment surface facing away from the second end that is substantially similar to the abutment surface of the first extension.
19. The implant of claim 18, wherein the monolithic body is configured to be cut between the first extension and the second extension to separate the first extension from the rest of the implant, such that the abutment surface of the second extension is exposed to the outside and configured to contact the vertebra when the implant is implanted.
20. The implant of claim 18, further comprising at least a third extension spaced apart axially from both the first and second extensions while being positioned closer axially to the first end than to the second end, and wherein the third extension has an abutment surface facing away from the second end that is substantially similar to the abutment surfaces of the first and second extensions.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Further features and advantages will become apparent from the description of embodiments by means of the accompanying drawings. In the drawings:
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DETAILED DESCRIPTION
[0049] Referring to
[0050] The webs 4a, 4b form a first edge 5a at the first end and a second edge 5b at the second end 10b. By means of the intersecting webs 4a, 4b, the edge 5a forms teeth 6 that are arranged in a ring around the central axis L. The free ends of the teeth 6 may be located in a plane perpendicular to the central axis L. Hence, the free ends of the teeth 6 form the first end 10a and the second end 10b of the body, respectively. It shall be noted that the ring of teeth 6 in the embodiment shown is circular, since the body 10 has a cylindrical outer shape. The ring may, however, have any other shape adapted to the outer shape of the body. In a modified embodiment, the free ends of the teeth may be arranged in a plane that is angled relative to the longitudinal axis L of the body.
[0051] At a distance from the first end 10a, a first abutment surface 7a or a stop is formed. The first abutment surface 7a serves as a support for the end plate 20 to be connected to the implant body at the first end 10a. In greater detail, the first abutment surface 7a extends in a plane substantially perpendicular to the central axis L and may be substantially flat. The teeth 6 project out of the first abutment surface 7a in the axial direction. The first abutment surface 7a includes a plurality of radially extending webs or segments 8 that extend from an inner coaxial ring 9 to the teeth 6. A width of the webs 8 may increase as the webs extend radially outwardly from the inner ring 9. The webs 8 are arranged in an alternating manner with respect to the teeth 6, or in other words, a radially outer end of the webs 8 ends at the inner surface 3b in a gap between consecutive teeth 6. Hence, the number of webs 8 corresponds to the number of apertures 2 in the circumferential direction. In the circumferential direction, there are also gaps 8a between the webs 8. The ring 9 and the webs 8 have a certain thickness in the axial direction, that may be about a quarter of the height of the apertures 2.
[0052] Lastly, on each web 8 adjacent to the ring 9, there are spikes 800 in both axial directions, i.e., pointing toward the first end 10a and toward the second end 10b. The height of the spikes 800 may be smaller than the height of the teeth 6.
[0053] At the second end 10b, there is a second abutment surface 7b that is identical to the first abutment surface 7a and that is provided at a distance from the free ends of the teeth 6.
[0054] A plurality of intermediate abutment surfaces 7 are formed that are identical to the first abutment surface 7a and to the second abutment surface 7b at equidistant axial positions within the body 10, preferably at distances of half of the axial height of a row of the mesh structure. In greater detail, the further abutment surfaces 7 are provided at positions such that by cutting the implant body 10 to a desired length in a plane perpendicular to the central axis L and at the center of a row of the apertures 2 in the axial direction, an implant body is provided that is shortened by a multiple of a half of the axial length of one mesh row, or by a multiple of a half of the height of the apertures 2. Thereby a cutting segment is defined, as shown in
[0055] With the structure of the abutment surfaces 7a, 7, 7b, longitudinal channels are formed by the gaps 8a between the webs 8, as well as circumferential channels between the rings 9. This may enhance the stability of the implant body 10.
[0056] The implant body 10 is preferably manufactured using an additive manufacturing method. In an additive manufacturing method, the implant body is built up layer-by-layer based on three-dimensional data that characterize the shape and the size of the implant body. As an example, a powder bed based layer manufacturing technique, such as selective laser-melting (SLM), includes the steps of applying a layer of a building material, such as a powder, in particular a metal powder or a plastic powder, onto a support surface, and selectively solidifying or melting the powder at positions corresponding to the cross-section of the implant body in the respective layer. Subsequently, the steps of applying and melting further layers of the implant body are repeated until the implant body is finished. The data of the cross-section of the implant body in the respective layer and the data for controlling the layer manufacturing apparatus results from CAD or CAM data of the implant body and corresponding slice data. In particular, undercuts and complex shapes can be built-up. The manufactured implant body may show characteristics of the manufacturing process, such as a slightly rough surface or the traces of the laser in a finely prepared cut-out portion. Thereby the manufacturing process may be identified. Other additive manufacturing processes, such as electron beam-melting, FDM (fused deposition molding), and others may also be contemplated.
[0057] Referring further to
[0058] When the end plate 20 is mounted to the first end 10a of the implant body 10, the webs 23 of the end plate 20 abut against the webs 8 that form the first abutment surface 7a of the implant body 10. In embodiments with spikes 800, the webs 23 of the end plate 20 may abut against the spikes 800, which can be considered part of or extensions of the webs 8. The projections 22 abut in a radial direction against the inner surface of the ring 9 of the implant body 10. The teeth 6 extend into the end portions 25 of the gaps 24 between the webs 23.
[0059] The first end plate 20 may have a wedge shape to provide a lordotic angle. As can be seen in particular in
[0060] Turning now to
[0061] The second end plate 30 includes an inner ring 31. Two projections 32 that are located preferably opposite to each other project from the inner surface 30b such that they can engage and slide along the inner ring 9 of the second abutment surface 7b at the second end 10b of the implant body 10. Hence, the inner surface of the inner ring 32 has a somewhat smaller inner diameter compared to the inner diameter of the ring 9. A plurality of webs or segments 33 extend radially outward from the inner ring 32. The width of the webs 33 in the circumferential direction may be smaller adjacent to the inner ring 32 and increases as the webs extend radially outwardly. The number and position of the webs 33 corresponds to the number and position of the webs 8 at the second abutment surface 7b of the implant body 10. Between the webs 33, gaps 34 or openings are provided, each of which has at its radially outer end a circumferentially broadened portion 35 for receiving the teeth 6 of the second edge 7b of the implant body 10. Opposite sides 35a of the broadened portion 35 may have an inclination that corresponds to the inclination of the teeth 6, such that the end portion of the teeth 6 can be matingly received in the broadened portion 35.
[0062] On the outer surface 30a at a radially outer position of the webs 33, spikes 37, similar to the spikes 27 of the first end plate 20, are provided that serve for engagement with a vertebra. Hence, the spikes 37 are arranged in a ring and may have a width smaller than the radially outer width of at least part of the webs 33.
[0063] As can be seen in particular in
[0064] Preferably, the first end plate 20 and the second end plate 30 are also manufactured by an additive manufacturing method, similarly as described above.
[0065] The implant body, as well as the first end plate and the second end plate, may be made of any bio-compatible material, preferably, however, of titanium or stainless steel, or of any other bio-compatible metal or metal alloy or plastic material. For bio-compatible alloys, a NiTi-alloy, for example Nitinol, may be used. Other materials that can also be used may be magnesium or magnesium alloys. Bio-compatible plastic materials that can be used may be, for example, polyether ether ketone (PEEK) or poly-L-lactide acid (PLLA). The end plates and the implant body may be made of the same material or may be made of different materials.
[0066] In use, first, the implant body 10 is used with the length as originally provided and combined with any suitable first end plate 20 and/or second end plate 30. Alternatively, the implant body 10 may be cut to the desired length at the pre-defined positions, so that an implant body that has the same shape but a different length compared to the original implant body is provided. The shortened implant body is then combined with any suitable end plates to provide the implant to be placed between the vertebrae. The end plates 20, 30 are assembled to the first end 10a and the second end 10b of the implant body, respectively. The shortened implant body may have teeth that are offset from the teeth of the cut-away segment, but can be rotated due to its symmetry for connecting with the first end plate 20. The first end plate 20 receives the teeth 6 of the first end 10a in the broadened portions 25. The second end plate 30 receives the teeth 6 of the second end 10b in the broadened portions 35a of the holes 35. Thus, the end plates are rotationally secured with respect to the implant body. When the implant 1 is inserted between two vertebrae, the pressure of the vertebrae onto the end plates keeps the end plates securely fixed to the implant body.
[0067] As depicted in
[0068] As shown in particular in
[0069] In the first tubular member 40 at a position above the second end 40b, a tubular portion 44 is provided, the tube axis t of which is substantially perpendicular to the central axis L. The tubular portion 44 includes an internal thread 45 that is configured to cooperate with the locking member 85. The tubular portion 44 may reach up to the first end 40a.
[0070] The second tubular member 50 includes a mesh cage with a first end 50a, an opposite second end 50b, and a mesh or grid that defines a plurality of preferably diamond-shaped apertures 2 similar to the first tubular member 40 and teeth 6 forming the edge at the first end 50a. At a distance from the free ends of the teeth 6 at the first end 50a, a first abutment surface 51 is provided. Similar to the implant body of the first embodiment, the abutment surface 51 includes an inner ring 52 and radially extending webs or segments 53 that are located at positions corresponding to the teeth 6. Between the radially extending webs 53, gaps 54 are provided.
[0071] A substantially U-shaped portion 56 extends from the second end 50b up to the gaps between the teeth 6 at the abutment surface 52. The U-shaped portion 56 is open towards the second end 50b. In a direction perpendicular to the central axis L, the U-shaped portion 56 extends into the inner hollow space of the second tubular member 50. At one side of the U-shaped portion 56, an advancement structure 70 is formed that is configured to engage the drive member 80. The advancement structure 70 may be, for example, a ratchet structure or a toothed rack. The teeth 71 of the toothed rack are arranged one after another in the axial direction. When the second tubular member 50 is inserted into the first tubular member 40 and the U-shaped portion 56 is aligned with the tubular portion 44 of the first tubular member 40, the U-shaped portion 56 abuts against the rear side of the tubular portion 44.
[0072] As can be seen in
[0073] The locking member 85 is a screw member with an outer thread 87 that is configured to cooperate with the internal thread 45 of the tubular portion 44 of the first tubular member 40. In the assembled state, a rear side 85a of the locking member 85 is oriented towards the second tubular member 50 and a front side 85b of the locking member is oriented towards the outside. Further, the locking member 85 has a conical through-hole 86 that extends coaxially with the screw thread in a manner such that the through-hole conically tapers and narrows as the through-hole extends from the rear side 85a to the front side 85b. The conical through-hole 86 is configured to receive the conical portion 82 of the drive member 80. Moreover, the locking member 85 has, at the front side 85a, radially extending recesses 88 for engagement with a tool for screwing the locking member 85 in and out relative to the tubular portion 44.
[0074] In the assembled state, the locking member 85 is within the tubular portion 44 of the first tubular member 40, and the drive member 80 is arranged with the conical portion 82 in the conical through-hole 86 of the locking member 85 while the pinion portion 81 engages the toothed rack at the second tubular member 50. The second tubular member 50 may be inserted into the first tubular member 40 in such a manner that the pinion portion 81 of the drive member 80 is in the uppermost position, i.e., close to a bottom of the inverse U-shaped portion 56. Rotating the drive member 80 by engagement with a tool moves the second tubular member 50 out of the first tubular member 40 to a desired extent. The position of the second tubular member 50 relative to the first tubular member 40 can be locked by screwing the locking member 85 deeper into the tubular portion 44, so that the conical surfaces of the conical portion 82 of the drive member 80 and of the conical through-hole 86 of the locking member 85 engage and lock the drive member 80 by friction, so that the drive member 80 cannot further rotate. The locking can be released by rotating the locking member 85 in the opposite direction.
[0075] The third end plate 20 is configured to engage the first end 50a of the second tubular member. As shown in
[0076] The second end plate 30 is the same as the second end plate 30 of the first embodiment.
[0077] Referring to
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[0079] Further modifications of the above described embodiments are also conceivable. For example, the apertures may have a shape other than a diamond shape.
[0080] The end plates may have another shape, for example, they may have a circular shape, an oval shape, a kidney shape etc. Various other modifications can also be made to the described embodiments without departing from the spirit or scope of the invention.
[0081] While the present invention has been described in connection with certain exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but is instead intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims, and equivalents thereof.