Foldable cassette bags for transporting biomaterials
12186268 ยท 2025-01-07
Assignee
Inventors
Cpc classification
B31B70/26
PERFORMING OPERATIONS; TRANSPORTING
B65D81/05
PERFORMING OPERATIONS; TRANSPORTING
B65D27/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
B31B70/26
PERFORMING OPERATIONS; TRANSPORTING
B65D27/14
PERFORMING OPERATIONS; TRANSPORTING
B65D81/05
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An envelope is configured to hold, support, and protect an article such as a blood bag during transportation under cryogenic temperatures. The envelope includes a single piece component (e.g., a monolithic component), including multiple panels that are configured to fold to form an enclosure that surrounds the article such as the blood bag for support and protection of the article such as the blood bag.
Claims
1. An apparatus configured to form an envelope for holding a blood bag, comprising: a plurality of panels including a front panel, a back panel, a pouch back panel, a pouch front panel, a first outer edge panel, a second outer edge panel, a third outer edge panel, a first inner edge panel, and a second inner edge panel, the plurality of panels configured to fold to form an enclosure to hold the blood bag, the enclosure including an inner pouch at least partially defined by the pouch front panel, the pouch back panel, the first inner edge panel, and the second inner edge panel, wherein the front panel comprises a front internal panel surrounded entirely by front side panels, the front side panels defining a perimeter around the front internal panel.
2. The apparatus of claim 1, wherein the back panel comprises a back internal panel surround by back side panels, the back side panels defining a second perimeter around the back internal panel.
3. The apparatus of claim 1, wherein the envelope is made from a polymeric material.
4. The apparatus of claim 1, wherein: the pouch front panel is separated from the pouch back panel by a fold line, the pouch back panel is separated from the back panel by a second fold line, and the back panel is separated from the front panel by a third fold line.
5. An apparatus configured to form an envelope for holding a blood bag, comprising: a plurality of panels including a front panel, a back panel, a pouch back panel, a pouch front panel, a first outer edge panel, a second outer edge panel, a third outer edge panel, a first inner edge panel, and a second inner edge panel, the plurality of panels configured to fold to form an enclosure to hold the blood bag, the enclosure including an inner pouch at least partially defined by the pouch front panel, the pouch back panel, the first inner edge panel, and the second inner edge panel, wherein: the front panel comprises a front internal panel surrounded by front side panels, the front side panels defining a perimeter around the front panel, the back panel comprises a back internal panel surround by back side panels, the back side panels defining a second perimeter around the back panel, and the back side panels and the front side panels are configured to at least partially define a crumple zone in response to the envelope being in an assembled state, the crumple zone configured to dampen forces exposed to the blood bag during transport of the blood bag.
6. An apparatus configured to form an envelope for holding a blood bag, comprising: a plurality of panels including a front panel, a back panel, a pouch back panel, a pouch front panel, a first outer edge panel, a second outer edge panel, a third outer edge panel, a first inner edge panel, and a second inner edge panel, the plurality of panels configured to fold to form an enclosure to hold the blood bag, the enclosure including an inner pouch at least partially defined by the pouch front panel, the pouch back panel, the first inner edge panel, and the second inner edge panel, wherein the pouch front panel is separated from the pouch back panel by a fold line, the pouch back panel is separated from the back panel by a second fold line, the back panel is separated from the front panel by a third fold line, the pouch back panel is configured to fold over the second fold line, subsequently the pouch front panel is configured to fold over the fold line, subsequently the first inner edge panel is configured to fold over a fourth fold line, the second inner edge panel is configured to fold over a fifth fold line, and the inner pouch is formed in response to coupling the first inner edge panel and the second inner edge panel to the pouch front panel.
7. The apparatus of claim 6, wherein the first inner edge panel and the second inner edge panel are configured to couple to the pouch front panel via an adhesive.
8. An envelope for holding an article, comprising: a plurality of panels including a front panel, a back panel, wherein: the front panel further comprises an inner front panel and a plurality of front side panels, the plurality of front side panels entirely surrounding the inner front panel, and the plurality of front side panels define a perimeter of the inner front panel; a pouch back panel, a pouch front panel, a first outer edge panel, a second outer edge panel, a third outer edge panel, a first inner edge panel, and a second inner edge panel; an inner pouch formed from the pouch back panel, the pouch front panel, the first inner edge panel and the second inner edge panel, and an outer enclosure defining a cavity, the outer enclosure formed from the front panel, the back panel, the first outer edge panel, the second outer edge panel, and the third outer edge panel, the inner pouch disposed within the cavity.
9. The envelope of claim 8, wherein the inner pouch and the outer enclosure are a monolithic component.
10. The envelope of claim 8, wherein the inner pouch is configured to house the article, wherein the article is a blood bag.
11. The envelope of claim 8, wherein the pouch back panel is coupled to the back panel via a top crease.
12. The envelope of claim 8, wherein the back panel further comprises: an inner back panel, and a plurality of back side panels defining a second perimeter of the inner back panel.
13. An envelope for holding an article, comprising: a plurality of panels including a front panel, a back panel, a pouch back panel, a pouch front panel, a first outer edge panel, a second outer edge panel, a third outer edge panel, a first inner edge panel, and a second inner edge panel; an inner pouch formed from the pouch back panel, the pouch front panel, the first inner edge panel and the second inner edge panel and an outer enclosure defining a cavity, the outer enclosure formed from the front panel, the back panel, the first outer edge panel, the second outer edge panel, and the third outer edge panel, the inner pouch disposed within the cavity, wherein: the front panel further comprises an inner front panel, and a plurality of front side panels defining a perimeter of the inner front panel, the back panel further comprises an inner back panel, and a plurality of back side panels defining a second perimeter of the inner back panel, and the plurality of back side panels and the plurality of front side panels form a crumple zone to protect the article disposed in the inner pouch.
14. A method of forming an envelope for holding an article from a plurality of panels including a front panel, a back panel, a pouch back panel, a pouch front panel, a first outer edge panel, a second outer edge panel, a third outer edge panel, a first inner edge panel, and a second inner edge panel, the method comprising: folding the pouch back panel about a first fold line defined between the pouch back panel and the back panel of the envelope; forming an inner pouch by: folding the pouch front panel over a second fold line, the second fold line separating the pouch back panel from the pouch front panel, folding the first inner edge panel over a third fold line, folding the second inner edge panel over a fourth fold line, and coupling the first inner edge panel and the second inner edge panel to the pouch front panel; folding the back panel about a fifth fold line defined between the back panel and the front panel; and sealing the inner pouch between the back panel and the front panel.
15. The method of claim 14, wherein the inner pouch defines an opening configured to receive the article therein.
16. The method of claim 14, wherein sealing the inner pouch between the back panel and the front panel further comprises coupling a plurality of outer edge panels extending outward from the front panel to the back panel to seal the inner pouch therein.
17. The method of claim 16, wherein the plurality of outer edge panels are coupled to the back panel via an adhesive.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Other systems, methods, features, and advantages of the present invention will be apparent to one skilled in the art upon examination of the following figures and detailed description. Component parts shown in the drawings are not necessarily to scale and may be exaggerated to better illustrate the important features of the present invention.
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DETAILED DESCRIPTION
(24) Disclosed herein are systems, apparatuses and devices for transporting and storing an article such as a blood bag. The system, apparatus or device may include a plurality of envelopes (envelopes) disposed in a sealed bag (bag) that stores and transports a plurality of articles (such as blood bags) (i.e., each envelope in the plurality of envelopes includes a blood bag in the plurality of bags). Particular embodiments of the subject matter described in this specification may be implemented to realize one or more of the following advantages.
(25) The envelopes disclosed herein are made from a polymeric material that is able to withstand cryogenic temperatures. That is, the envelopes are resistant to brittleness and are not as susceptible to shattering at cryogenic temperatures. The envelopes disclosed herein are configured to absorb any shocks to the envelope, and thus, protects the article from vibrations, drops, impacts, or other shocks. The envelopes disclosed herein may be produced cheaper than typical blood back transport envelopes. The envelopes disclosed herein may be produced with fewer components relative to typical blood bag transport envelopes.
(26) The envelopes disclosed herein may be formed from a single piece component. For example, the envelopes disclosed herein are composed of a plurality of panels configured to fold over various fold lines to form the envelope for safely and securely transporting articles such as blood bags. In various embodiments, the blood bags disposed in envelopes disclosed herein may be double sealed from an external environment. The blood bags may include multiple layers between the blood bag and the external environment even though the envelope is formed from a single piece component (e.g., a monolithic component). The envelopes disclosed herein may eliminate the use of metal cassettes and other complex heavier transportation systems for blood bags. The envelopes disclosed herein may provide shock absorption from various directions while remaining light and easy to transport.
(27) Other benefits and advantages include a crumple zone configured to dampen side impact, in accordance with various embodiments. The crumple zone may define a perimeter around where the blood bag is actually stored. The crumple zone, as well as multiple layers of the envelope (e.g., a pouch disposed within a cavity defined by the envelope), protect the blood bag from impact. Finally, while extensive reference is made to blood bags herein, one may appreciate that similar systems, methods, and apparatuses may be implemented for other articles, such as different biomaterials, fragile objects or substances, and the like.
(28) Referring now to
(29) In various embodiments, absorbent material layers 140 may at least partially surround the plurality of envelopes 120. For instance, at least a portion of the absorbent material layers 140 may be arranged abutting an internal perimeter of the carrying bag 110). The plurality of envelopes 120 may be received into an area defined by the internal perimeter of the carrying bag 110. Thus, one or more absorbent material layer 140 may be adjacent both an envelope 120 and a wall of the internal perimeter of the carrying bag 110. More specifically, one or more absorbent material layer 140 may be interstitial between the envelope 120 and the wall of the internal perimeter of the carrying bag 110. In various embodiments, adjacent envelopes in the plurality of envelopes 120 may be separated by absorbent material layers 140 disposed between the adjacent envelopes. In this regard, the plurality of envelopes 120 may be dampened in all directions by absorbent material layers 140 during transport of the blood bag transport assembly 100 (i.e., mechanically dampened from shock and vibration of the carrying bag 110 that may occur during transport). Thus, each blood bag in the plurality of blood bags 130 may be dampened by a respective envelope in the plurality of envelopes 120 as described further herein, as well as being dampened by the absorbent material layers 140 disposed within a cavity 112 defined by the carrying bag 110 as described further herein.
(30) Referring now to
(31) The envelope 200 comprises a front panel 210. The front panel 210 comprises an inner front panel 211, and front side panels 212, 213, 214, 215, and more specifically, a first front side panel 212, an upper front side panel 213, a second front side panel 214 opposite the first front side panel 212, and a lower front side panel 215 opposite the upper front side panel 213. The front side panels 212, 213, 214, 215 surround, and define a perimeter of, the inner front panel 211. The front side panels 212, 213, 214, 215 partially define a crumple zone 220. The crumple zone 220 defines a perimeter around the inner front panel 211. In this regard, the crumple zone 220 is configured to dampen any forces (e.g., F1, F2, F3, F4) exposed to a side of the envelope 200 during transportation of the envelope 200 via blood bag transport assembly 100 from
(32) Referring now to
(33) In this regard, the crumple zone 220 is configured to dampen any forces (e.g., F1, F2, F3, F4) exposed to a side of the envelope 200 during transportation of the envelope 200 via blood bag transport assembly 100 from
(34) The envelope 200 further comprises outer edge panels 252, 254, 256 (specifically a side outer edge panel 252, a lower outer edge panel 254, and an upper outer edge panel 256 disposed opposite the lower outer edge panel 254). The outer edge panel 252, 254, 256 are configured to seal an internal cavity of the envelope 200 as described further herein. The outer edge panel 252, 254, 256 are disposed on three of the four sides of back panel 230. In this regard, a crease 202 between the back side panel 232 of the back panel 230 and front side panel 212 (
(35) In various embodiments, a portion 251 of the side outer edge panel 252 may form a portion of the crumple zone 220 (
(36) In various embodiments, each outer edge panel (e.g., outer edge panel 252, 254, 256), is coupled to an adjacent side panel (e.g., back side panel 233 for lower outer edge panel 254, back side panel 234 for side outer edge panel 252, and back side panel 235 for lower outer edge panel 254). For example, an adhesive may be disposed between each outer edge panel and the adjacent side panel to facilitate coupling of the adjacent panels and to facilitate sealing of a cavity of the envelope 200 from an external environment.
(37) Referring now to
(38) In various embodiments, the envelope 200 further comprises the inner pouch 240 defined at least partially by a pouch front panel 242, a pouch back panel 244, and a crease 265. The inner pouch 240 defines a blind pouch 241 configured to receive a blood bag 130 for use in a blood bag transport assembly 100 from
(39) Similar to the formation of the blind pouch 241, a cavity 204 is defined in a thickness direction (e.g., in a Z-direction) between the front panel 210 and the back panel 230. The cavity 204 is defined vertically between a bottom crease 272 and a top crease 274. The bottom crease 272 is defined by a fold between the front panel 210 and the lower outer edge panel 254. Similarly, the top crease 274 is defined by a fold between the front panel 210 and the upper outer edge panel 256. The cavity 204 is further defined in the lateral direction (e.g., the X-direction) between the crease 202 from
(40) Referring now to
(41) With combined reference to
(42) Referring now to
(43) Referring now to
(44) Referring now to
(45) Referring now to
(46) Thus, the cavity 204 from
(47) Referring now to
(48) Referring now to
(49) The envelope 400 comprises a front panel 410. The front panel 410 is coupled to a top edge main panel 426 from
(50) Referring now to
(51) Referring now to
(52) In various embodiments, the envelope further comprises an inner side edge panel 464. The inner side edge panel 464 is folded inward from the back panel 430 as described further herein and configured to mate with an internal surface of the front panel 410. In this regard, the envelope 400 may comprise redundant sealing on the sides of the envelope from the inner side edge panel 464 and the crease 406 formed between outer side edge panel 444 and the front panel 410.
(53) Thus, in various embodiments, the cavity 492 is defined in a lateral direction (e.g., the X-direction) between opposite inner edge panels (e.g., inner side edge panel 464 and an inner edge panel disposed on the laterally opposite side), in accordance with various embodiments. The cavity 492 is configured to receive a blood bag 130 from
(54) In various embodiments, the envelope 400 further comprises corner panels 454, 474. The corner panels 454, 474 further facilitate folding of the side edge panels 444, 464. For example, corner panel 474 wraps around inner side edge panel 464 and back panel 430 and is directly coupled to the corner panel 454 by a crease as described further herein.
(55) Referring now to
(56) Referring now to
(57) In various embodiments, on the internal side (in the pre-folded state as shown in
(58) In various embodiments, on the external side (in the pre-folded state as shown in
(59) With reference now to
(60) The assembly process further comprises folding the front panel 410 about the fold line 503 toward the internal surface 431 of the back panel 430. At an approximately 90 degree angle between the internal surface 411 of the front panel 410 and the internal surface 431 of the back panel 430 as illustrated in
(61) After the internal surface 411 of the front panel 410 mates with the adhesives 463, 465 of the side edge panels 462, 464 and the adhesive 483 of the second top edge panel 482, the outer side edge panels 442, 444 may be folded inward about their respective fold lines (e.g., fold line 506 for outer side edge panel 442 and fold line 507 for outer side edge panel 444) toward the external surface 432 of the back panel 430 as shown in
(62) The assembly process further comprises folding the top edge main panel 426 about a fold line 508 toward the second top edge panel 482. In this regard, the adhesive 427 disposed on the top edge main panel 426 mates with the second top edge panel 482 creating a second top edge seal for the cavity 492 of the envelope 400 as shown in
(63) In various embodiments, the envelopes 200, 400 may be further configured to protect biomaterials (e.g., a blood bag), based on a material construction of at least a portion of panels in the plurality of panels disclosed herein.
(64) For example, with reference to
(65) Similarly, envelope 400 may comprise an exterior layer 602 and an absorbent layer 604 on some panels in the plurality of panels for the envelope 400. For example, with brief reference to
(66) In various embodiments, the exterior layer 602 is configured to provide a dimensional-stable print surface. In various embodiments, the exterior layer 602 is configured to protect any ink printed thereon to facilitate assembly. In various embodiments, the external layer 602 is configured as a barrier layer (e.g., with enhanced burst strength and tear resistance). In various embodiments, the external layer 602 provides additional material integrity to the envelopes 200, 400. In various embodiments, the external layer 602 comprises a high-density polyethylene (HDPE) material, such as that sold under the trademark Tyvek 1073B by Dupont de Numours, Inc. based in Wilmington, Delaware. However, the present disclosure is not limited in this regard. For example, the external layer 602 may comprise any polymeric material and be within the scope of this disclosure.
(67) In various embodiments, the absorbent layer 604 is configured to protect contents being transported (e.g., biomaterials such as a blood bag) from humidity changes. In various embodiments, the absorbent layer 604 is configured for high moisture absorption relative to typical materials. For example, the absorbent layer 604 may comprise an absorbent polymer material capable of absorbing between 25 times and 1,000 times its own weight in water. In various embodiments, the absorbent layer 604 comprises a superabsorbent polymer. The present disclosure is not limited in this regard. In various embodiments, the absorbent layer 604 is configured to provide additional burst strength and/or increase a shelf life of a biomaterial being transferred (e.g., a blood bag).
(68) Exemplary embodiments of the methods/systems have been disclosed in an illustrative style. Accordingly, the terminology employed throughout should be read in a non-limiting manner. Although minor modifications to the teachings herein will occur to those well versed in the art, it shall be understood that what is intended to be circumscribed within the scope of the patent warranted hereon are all such embodiments that reasonably fall within the scope of the advancement to the art hereby contributed, and that that scope shall not be restricted, except in light of the appended claims and their equivalents.