Plug-type coupling with pre-assembly locking
12188595 · 2025-01-07
Assignee
Inventors
Cpc classification
F16L37/0841
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L37/0887
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A plug-type coupling for connecting first and second fluid lines or a sub-assembly, which are designed with a mating plug-type coupling. The plug-type coupling including a housing including a sleeve section with a receiving channel (8) for axially receiving an adapter sleeve. The adapter sleeve being removably held in a positive-locking manner. The adapter sleeve includes a through-opening for a plug shaft of the mating plug-type coupling and a retaining means for removable attachment of the mating plug-type coupling. In an assembled state, the retaining means axially blocks the mating plug-type coupling with respect to the assembly axis. A locking element is arranged on an outer circumference of the sleeve section and is axially movable from a release position, which releases the retaining means, into a locking position, which locks the retaining means. In the release position, the locking element is fixed against axial movement into the locking position.
Claims
1. A connector for connecting at least one first fluid line to a second fluid line designed with a mating connector or for connecting a sub-assembly designed with a mating connector, comprising: a housing with a through-channel, wherein one end of the housing is designed as a sleeve section with a receiving channel which is fluidically connected to the through-channel for receiving an adapter sleeve, the adapter sleeve configured to be inserted into the receiving channel of the sleeve section in an assembly direction which is oriented axially with respect to an assembly axis and is held detachably in an axial direction in the receiving channel, wherein the adapter sleeve having a through-opening designed for a plug shaft of the mating connector, a retaining means mounted onto the adapter sleeve for the detachable fixing of the mating connector to the adapter sleeve, wherein the retaining means protrudes into the through-opening in a resting state and is radially elastically expandable with respect to the assembly axis in a tensioned state, and the plug shaft of the mating connector being configured to be inserted into the through-opening of the adapter sleeve in a pre-assembly position of the connector, and in an assembled state of the connector the retaining means can block the mating connector axially with respect to the assembly axis, wherein a locking element being axially movable with respect to the assembly axis is arranged in a movable manner on an outer circumference of the sleeve section from a release position which releases the retaining means into a locking position which locks the retaining means, wherein the locking element in its release position in the pre-assembly position of the connector is fixed on the sleeve section at least axially against movement into the locking position; and a positive-locking element extending around the adapter sleeve and that fixes the adapter sleeve in the receiving channel in an axial direction with respect to the assembly axis and protrudes into the through-opening in a resting state preventing disengagement of the adapter sleeve from the sleeve section and is designed to be elastically expandable in a tensioned state in a radial direction with respect to the assembly axis permitting disengagement of the adapter sleeve from the sleeve section.
2. The connector according to claim 1, wherein the sleeve section and the adapter sleeve each respectively feature at least one radial opening with respect to the assembly axis, wherein at least one opening of the adapter sleeve and the sleeve section respectively are arranged adjacent to one another in a fixed state of the adapter sleeve in the sleeve section such that the positive-locking element can be inserted radially to the assembly axis through the openings of the adapter sleeve and the sleeve section into the through-opening of the adapter sleeve.
3. The connector according to claim 2, wherein the positive-locking element protrudes radially with respect to the assembly axis out of the opening of the adapter sleeve in the resting state, whereby the positive-locking element blocks the movement of the locking element from the release position into the locking position in the resting state.
4. The connector according to claim 2, wherein the adapter sleeve features two windows opposite one another by 180, which are open radially with respect to the assembly axis and are arranged offset from the openings axially with respect to the assembly axis, wherein the retaining means features two retaining arms, with which it surrounds the windows and protrudes through the windows into the through-opening of the adapter sleeve with the retaining arms when in the resting state.
5. The connector according to claim 4, wherein the retaining arms feature at least one contact segment, wherein the contact segment is arranged in a contact groove, which is designed in a contact element or an inner wall of the adapter sleeve.
6. The connector according to claim 5, wherein the retaining arms each feature a contact segment.
7. The connector according to claim 5, wherein the retaining arms are arranged in two contact grooves open in a circumferential direction, which are designed in the contact element, wherein the retaining arms are supported with and can hook into at least one contact segment in the contact groove radially with respect to the assembly axis and thereby can be held in an installation position in or on the adapter sleeve.
8. The connector according to claim 4, wherein the two windows are arranged offset by 90 to the openings around the assembly axis.
9. The connector according to claim 1, wherein the form fit positive-locking element is designed as a locking clamp and has two clamping arms which protrude into the through-opening in the resting state, wherein the clamping arms feature at least one abutment segment.
10. The connector according to claim 9, wherein a support element is arranged on the abutment segment, which protrudes into the through-opening and can be supported on the plug shaft of the mating connector.
11. The connector according to claim 9, wherein the clamping arms are connected via the abutment segment, wherein the abutment segment is arranged in an opening in the sleeve section and is surrounded on one side by the locking element.
12. The connector according to claim 9, wherein, in an assembled position, the support element can be supported on the plug shaft of the mating connector.
13. The connector according to claim 1, wherein the retaining means is distanced from an outer circumference of the adapter sleeve radially with respect to the assembly axis with an actuation means, wherein the maximum radial distance of the actuation means to the outer circumference of the adapter sleeve is greater in the resting state than in the tensioned state.
14. The connector according to claim 13, wherein the retaining means can be elastically deformed from the resting state into the expanded tensioned state by a force F acting radially on the actuation means from the outside, wherein the actuation means is arranged opposite the contact groove, and the retaining means is supported radially with respect to the assembly axis with the contact segment in the contact groove.
15. The connector according to claim 14, wherein the locking element extends through a clearance space which leads axially between the actuation means of the retaining means and the adapter sleeve, with at least one tab which protrudes axially from the locking element against the assembly direction in an assembled state, wherein the locking element fixes the retaining means radially with respect to the assembly axis in the resting state.
16. The connector according to claim 14, wherein the retaining means features guide means.
17. The connector according to claim 16, wherein the guide means interact with at least one guide groove designed on the adapter sleeve such that a force acting from outside on the actuation means which is not perpendicular to the assembly axis is diverted into a force that acts perpendicular to the assembly axis.
18. The connector according to claim 13, wherein the retaining means in the tensioned state blocks with the actuation means the movement of the locking element from the release position into the locking position.
19. The connector according to claim 18, wherein at least two sealing elements are arranged in the receiving channel.
20. The connector according to claim 1, wherein the retaining means in the tensioned state blocks the movement of the locking element from the release position into the locking position.
21. The connector according to claim 1, wherein at least one sealing element is arranged in the receiving channel, and the sealing element is arranged between a side wall of the adapter sleeve which faces in the assembly direction and a step surface which faces away from the assembly direction and extends perpendicularly from an inner wall of the receiving channel, wherein the sealing element makes a seal against an inner wall of the receiving channel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(17) In the various figures of the illustration, the same components are always identified with the same reference numerals.
DETAILED DESCRIPTION
(18) For the following description note that the invention is not restricted to the exemplary embodiments and therefore not to all or multiple features of the described feature combinations; furthermore, every individual partial feature of each and every design example is also meaningful for the object of the invention separately from all other partial features described in combination, and also in combination with any features of another exemplary embodiment.
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(20) Corresponding to the depiction in
(21) Likewise
(22) The plug-type coupling 1 can additionally be designed as a right-angle connector, as depicted in
(23) The adapter sleeve 10 can be inserted into the receiving channel 8 of the sleeve section 6 in an assembly direction M oriented axially to the assembly axis X.
(24) The adapter sleeve 10 is depicted in
(25) Furthermore, the adapter sleeve 10 features a retaining means 20 depicted in
(26) The retaining means 20 can expediently be designed of plastic, metal, composite material, or an over-molded wire.
(27) In a pre-assembly position of the plug-type coupling 1, corresponding to the depiction in
(28) A locking element 22, depicted in
(29) The mating plug-type coupling 18 features a locking groove 26 in front of the plug shaft 16 when viewed in the assembly direction M. Preferably, the plug shaft 16 as well as the locking groove 26 are designed cylindrically with respect to the assembly axis M.
(30) On the end of the mating plug-type coupling 18 opposite the plug shaft 16, a connecting segment 28 is provided for connecting a fluid line or a sub-assembly. Between the connecting segment 28 and the locking groove 26 of the mating plug-type coupling 18, an annular collar 30 is expediently designed, which can serve as a drive area for engagement of an assembly tool.
(31) The length of the plug shaft 16 of the mating plug-type coupling 18 is expediently dimensioned such that in its state of being inserted into the adapter sleeve 10, as depicted in
(32) According to the invention, the locking element 22 is fixed on the sleeve section 6 at least axially to the assembly axis X against movement into the locking position when in its release position in the pre-assembly position of the plug-type coupling 1, as depicted in
(33) In the assembled position of the plug-type coupling 1, the locking element 22 subsequently prevents the retaining means 20 from deforming elastically into a tensioned state and prevents the mating plug-type coupling 18 from moving opposite the assembly direction M, in particular also in the assembly direction M, relative to the plug-type coupling 1. In particular, a separation of the mating plug-type coupling 18 from the plug-type coupling 1 is prevented.
(34) Since the locking element 22 cannot block the retaining means 20 as long as the locking element 22 is blocked in its release position, this prevents the retaining means 20 from blocking the insertion of the plug shaft 16 of the mating plug-type coupling 18 in a pre-assembly position.
(35) Preferably the locking element 22 is designed as cylindrical, as depicted in
(36) Preferably, the locking element features guide grooves 38 on its inner wall 32, running axially with respect to the assembly axis X, as depicted in
(37) In one advantageous embodiment, a positive-locking element 12 fixes the adapter sleeve 10 in the receiving channel 8 in a positive-locking manner in an axial direction to the assembly axis X. The positive-locking element 12 expediently protrudes into the through-opening 14 in a resting state, wherein the cross-section of the through-opening 14 in the area of the positive-locking element 12 is narrowed. Preferably, the positive-locking element 12 is furthermore designed to be elastically expandable radially with respect to the assembly axis X into a tensioned state.
(38) Axial movement of the locking element 22 from the release position into the locking position is expediently blocked by the positive-locking element 12 and is only released when the plug shaft 15 of the mating plug-type coupling 18 has been moved so far axially with respect to the assembly axis X that it has passed the area of the positive-locking element 12.
(39) In particular, the positive-locking element 12 features a guide-through opening 13, depicted in
(40) It is expedient that the positive-locking element 12 and/or the retaining means 20 are elastically expandable from their respective resting state into the tensioned state by means of an at-least radially outwardly-operating force with respect to the assembly axis X. The retaining means 20 and/or the positive-locking element 12 can thereby be designed, in particular angled, to correspond to the plug shaft 16 such that when the plug shaft 16 is moved in the assembly direction M by a force component acting radially upon the retaining means 20 and/or the positive-locking element 12, the retaining means 20 and/or the positive-locking element 12 are elastically expanded in their respective tensioned state.
(41) In one embodiment of the invention, the sleeve section 6 and the adapter sleeve 10 respectively feature at least one opening 42 positioned radially with respect to the assembly axis X. The respective radial openings 42 are depicted in
(42) In particular, the sleeve section 6 and the adapter sleeve 10 feature two openings 42 arranged respectively opposite each other by 180 radially with respect to the assembly axis X. Such an embodiment of the adapter sleeve 10 and the sleeve section 6 is depicted for example in
(43) According to one advantageous embodiment, the positive-locking element 12 protrudes radially with respect to the assembly axis X from the opening 42 of the adapter sleeve 10 in the resting state. The positive-locking element 12 thereby expediently blocks the movement of the locking element 22 from its release position into the locking position when in the resting state. In particular, the locking element 22 is therefore fixed in the pre-assembly position of the plug-type coupling 1, as depicted in
(44) It is particularly advantageous that the positive-locking element 12 is designed as a locking clamp, as depicted in
(45) According to an advantageous embodiment of the invention, as depicted in
(46) Preferably, the clamping arms 46 are shaped such that in an installed state they are designed as curved around the assembly axis X, see
(47) Furthermore, the side 52 of the clamping arms 46 which faces away from the assembly direction M in the installed state can be advantageously designed at least partially with a chamfer, as depicted in
(48) In particular, in the tensioned state of the positive-locking element 12, the distance between the bridge 48 and the abutment segment 50, or rather the abutment segments 50, is reduced. The positive-locking element 12 is thereby advantageously pulled into the opening 42 completely in alignment with the outer circumference of the adapter sleeve 10. This embodiment advantageously has the effect that the locking element 22 is released for axial sliding by the tensioned state of the positive-locking element 12.
(49) In particular, the radially-acting elasticity force of the clamping arms 46 is strong enough that the clamping arms 46 return to their original shape and the cross-section of the through-opening 14 of the adapter sleeve 10 narrows again when the plug shaft 16 is pulled from an inserted state against the assembly direction M from the through-opening 14 of the adapter sleeve 10. Furthermore, due to the return of the clamping arms 46 to their original shape, the distance between the bridge 48 and the abutment segment 50 increases, so that the bridge 48 protrudes from the opening 42 in the sleeve section 6 and blocks the locking element 22 in the release position.
(50) Preferably, the adapter sleeve 10 features two open windows 54 positioned opposite one another at 180 radially with respect to the assembly axis X, as depicted in
(51) According to one embodiment, the retaining means 20 features two retaining arms 56, as depicted in
(52) The plug shaft 16 of the mating plug-type coupling 18 expediently features a diameter DSsee
(53) The retaining arms 56 preferably feature at least one contact segment 58; the retaining arms 56 expediently each feature a contact segment 58. The retaining means 20 depicted in
(54) Preferably, the respective contact segment 58 is arranged in a contact groove 60, which is designed in a contact element 62see
(55) Preferably, the contact groove 60 or the contact grooves 60 form a clamping connection for the retaining arms 56 or the contact segment 58. The clamping connection makes it possible that the retaining arms 56 can be supported radially to the assembly axis X in the contact grooves 60, as well as that the retaining means 20 can be prevented from separating and falling out of the adapter sleeve 10.
(56) Preferably, the respective contact segment 58 features at least one pin 80 protruding axially with respect to the assembly direction M, which can engage into a hole corresponding to the pin 80 in one front face 82 of the sleeve section 6 which faces opposite the assembly direction M. The pin 80 is depicted in
(57) Preferably, the retaining arms 56 are shaped such that in an installed state they are designed as curved around the assembly axis X, as are in particular the clamping arms 46see
(58) Furthermore, the shape of the retaining arms 56 being curved around the assembly axis X has the advantage that in an assembled state with the mating plug-type coupling 18 fully inserted and fixed by the retaining means 20see
(59) Corresponding to the embodiment of the positive-locking element 12, the side 66 of the retaining arms 56 which faces opposite the assembly direction M in the installed state can be designed at least partially with a chamfer, as depicted in
(60) The retaining means 20 advantageously protrudes radially with respect to the assembly axis X from an outer circumference 70 of the adapter sleeve 10 with an actuation means 68, as depicted in
(61) According to a preferred embodiment, the retaining means 20 can be elastically deformed from the resting state into the expanded tensioned state by a force Fdesignated in
(62) The narrowing of the distance between the contact segments 58 and the actuation means 68 in the tensioned state of the retaining means 20 advantageously causes a narrowing of the radial distance of the actuation means 68 to the outer circumference 70 of the adapter sleeve 10, as the retaining means 20 is arranged on one side with the contact segments 58 clamped in the contact grooves 60. The assembler thereby has a control opportunity over the assembled state of the plug-type coupling 1.
(63) In particular, the reliability and insertion control are thereby improved, in that the retaining means 20 in the tensioned state blocks the movement of the locking element 22 from the release position into the locking position, in particular with the actuation means 68. As long as the retaining means 20 is in the tensioned state, the mating plug-type coupling 18 is not inserted into the through-opening 14 of the adapter sleeve 10 in the assembly direction M far enough and the plug-type coupling 1 remains in an intermediate position, corresponding to
(64) In the intermediate position of the plug-type coupling 1, in particular the retaining element 20 and/or the positive-locking element 12 are expanded radially such that the movement of the locking element 22 into the locking position is blocked by the retaining element 20 and/or the positive-locking element 12. In particular, the positive-locking element 12 is radially expanded such that it does not block the movement of the locking element 22 into the locking position, wherein however the retaining means 20 abuts in particular against the plug shaft 16 of the mating plug-type coupling 18 and is in the tensioned state. This means that the locking element 22 cannot ultimately be transferred into the locking position.
(65) According to another embodiment of the invention, the locking element 22 engages with at least one tab 72 protruding axially from the locking element 22 opposite the assembly direction M into a clearance space 74 in the assembled state. The clearance space 74 is expediently designed to pass axially between the actuation means 68 and the adapter sleeve 10. The locking element 22, which is depicted as an advantageous embodiment in
(66) In particular, the clearance spaces 74 are designed to be dependent on the tensioned state or the resting state of the retaining means 20 such that the locking element 22 can only engage into the clearance spaces 74 with the tabs 72 when the retaining means 20 is in the resting state and the mating plug-type coupling 18 is completely inserted in the through-opening 14 of the adapter sleeve 10, as depicted in
(67) In an additional embodiment, the retaining means 20 features guide means 76, as depicted in
(68) Preferably, the guide means 76 is designed as a pin facing radially with respect to the assembly axis X, which engages into a correspondingly designed guide groove 78 on the outer circumference 70 of the adapter sleeve 10, as depicted in
(69) As depicted in
(70) In particular, the receiving channel 8 features a ring-shaped first step surface 84 between a first and a second cylindrical segment. This first step surface 84 expediently serves as an insertion limiter, which limits the insertion depth of the adapter sleeve 10 in the assembly direction M. The adapter sleeve 10 features in particular a contact surface 86 which is also ring-shaped and designed to correspond to the step surface, and which faces in the assembly direction M. In the installed state of the adapter sleeve 10 in the receiving channel 8, the contact surface 86 of the adapter sleeve 10 rests against the first step surface 84.
(71) It is particularly advantageous when at least one sealing element 88, in particular an O-ring, is arranged in the receiving channel 8, as depicted in
(72) According to an advantageous embodiment, the second step surface 92 reduces the diameter of the receiving channel 8 to the diameter DA of the through-opening 14 of the adapter sleeve 10.
(73) It is particularly advantageous that the sealing element 88 acts to seal the plug shaft circumferentially relative to the sleeve section 6 or the inner wall 44 of the receiving channel 8.
(74) A three-part seal has proven to be particularly advantageous, which is depicted in perspective view as an example in
(75) The seal accordingly features two sealing elements 88, in particular O-rings, which are separated from one another by a spacer ring 94. This three-part group is then assembled in the through-opening 14 corresponding to the previously mentioned manner.
(76) A preferred insertion process of the mating plug-type coupling 18 and the positions of the plug-type coupling 1 will be explained briefly below with the help of
(77) In the pre-assembly position, the mating plug-type coupling 18 has not yet been inserted into the through-opening 14, as depicted in
(78) In an intermediate position of the plug-type coupling 1, which is depicted in
(79) In an additional intermediate position of the plug-type coupling 1, which is depicted in
(80) The assembly position of the plug-type coupling 1 is depicted in
(81) The insertion example makes clear that the tabs 72 have a threefold function in principle. On the one hand, they serve as an abutment and/or support surface for the abutment segment 50 of the positive-locking element 12, whereby the positive-locking element 12 retracts in a defined manner only on one side. On the other hand, the tabs 72 block the axial displacement of the locking element 22 on the actuation means 68. In a further aspect, the tabs 72 block the retaining element 20 in the resting state and prevent an accidental disengagement of the mating plug-type coupling 18.
(82) The invention is not limited to the depicted and described exemplary embodiments, but rather encompasses all designs of equivalent function in the sense of the invention. It is explicitly noted that the exemplary embodiments are not limited to all individual features in combination, but rather each individual feature can be meaningful to the invention independently of all other individual features. Furthermore, the invention has hitherto not been restricted to the combination of features as described in claim 1, but rather can also be defined by any other desired combination of features of all of the features described in total. This means that in essence practically every individual feature of claim 1 can be omitted or replaced by at least one other feature described elsewhere in this application.