INLAY FOR A FLASK AND METHOD FOR INSERTING AN INLAY INTO A FLASK
20250011702 ยท 2025-01-09
Inventors
Cpc classification
International classification
Abstract
An inlay for a flask comprising a bottom portion, a side portion, an intermediate portion, and a baffle element. The bottom portion comprises a downward-facing or downward-and-outwardfacing first surface for abutting a bottom inner surface of the flask. The side portion comprises an outer surface for abutting a side inner surface of the flask, wherein the outer surface faces outwards with respect to a vertical reference line intersecting the inlay. The intermediate portion mechanically connects the bottom portion and the side portion. The baffle element extends away from the bottom portion, from the side portion, and/or from the intermediate portion for extending into an inner volume of the flask. An inner angle between the first surface and the outer surface is at least 50, wherein the inner angle refers to an angle on the side of the vertical reference line in a vertical cross section through the inlay. The inlay comprises a first flexible material adapted to allow for bending said side portion inwards. The inlay is adapted to allow for folding the inlay with respect to a horizontal crease line to insert the inlay into the flask. The inlay comprises, along a vertical plane comprising the horizontal crease line, a second flexible material to allow for said folding.
Claims
1. An inlay for a flask, the inlay comprising: a bottom portion comprising a downward-facing or downward-and-outward-facing first surface for abutting a bottom inner surface of the flask; a side portion comprising an outer surface for abutting a side inner surface of the flask, wherein the outer surface faces outwards with respect to a vertical reference line intersecting the inlay; an intermediate portion mechanically connecting the bottom portion and the side portion; and a baffle element extending away from the bottom portion, from the side portion, and/or from the intermediate portion for extending into an inner volume of the flask; wherein an inner angle between the first surface and the outer surface is at least 50, wherein the inner angle refers to an angle on the side of the vertical reference line in a vertical cross section through the inlay; and wherein the inlay comprises a first flexible material adapted to allow for bending said side portion inwards; wherein the inlay is adapted to allow for folding the inlay with respect to a horizontal crease line to insert the inlay into the flask; and wherein the inlay comprises, along a vertical plane comprising the horizontal crease line, a second flexible material to allow for said folding.
2. The inlay according to claim 1, wherein a ratio of a height of the inlay along the vertical direction and a maximum width of the inlay in a horizontal direction is at most 0.5.
3. The inlay according to claim 1, wherein the inlay is an integral part.
4. The inlay according to claim 1, wherein the intermediate portion or an outward-facing surface of the intermediate portion extends from the outer surface to the first surface.
5. The inlay according to claim 1, wherein the first flexible material is a first elastomer, wherein: the first elastomer is adapted to promote a force-fit connection of the first surface to the bottom inner surface of the flask and/or to promote a force-fit connection of the outer surface to the side inner surface of the flask.
6. The inlay according to claim 5, wherein the first elastomer is adapted to, upon the bending the side portion inwards, provide an elastic restoration force against the bending, said restoration force promoting said force-fit connection of the side portion to the side inner surface of the flask and/or of the first surface to the bottom inner surface of the flask (30).
7. The inlay according to claim 1, wherein the downward-facing or downward-and-outward-facing first surface is a downward-facing bottom surface of the bottom portion.
8. The inlay according to claim 1, wherein, in a horizontal plane intersecting the bottom portion, a shape of the bottom portion is a ring segment or a ring.
9. The inlay according to claim 1, wherein the bottom portion and the first surface comprise an opening.
10. The inlay according to claim 5, wherein the bottom portion comprises or is composed of the first elastomer.
11. The inlay according to claim 1, wherein the first surface extends in a horizontal plane.
12. The inlay according to claim 1, wherein the bending the side portion inwards bends the side portion towards the vertical reference line and/or reduces the inner angle, wherein, the elastic restoration force acts to bend the side portion away from the vertical reference line and to increase the inner angle.
13. The inlay according to claim 1, wherein the baffle element extends upwards from the bottom portion.
14. The inlay according to claim 1, wherein the flask is an Erlenmeyer flask.
15. An inlay for a flask, the inlay comprising: a bottom portion comprising a downward-facing for abutting a bottom inner surface of the flask; a side portion comprising an outer surface for abutting a side inner surface of the flask, wherein the outer surface faces outwards with respect to a vertical reference line intersecting the inlay; an intermediate portion mechanically connecting the bottom portion and the side portion; and a baffle element extending away from the bottom portion for extending into an inner volume of the flask; wherein an inner angle between the first surface and the outer surface is at least 50, wherein the inner angle refers to an angle on the side of the vertical reference line in a vertical cross section through the inlay; and wherein the inlay comprises a first flexible material adapted to allow for bending said side portion inwards; wherein the inlay is adapted to allow for folding the inlay with respect to a horizontal crease line to insert the inlay into the flask; and wherein the inlay comprises, along a vertical plane comprising the horizontal crease line, a second flexible material to allow for said folding.
16. A method for inserting an inlay into a flask, the inlay comprising a second flexible material and a baffle element, the method comprising: folding the second flexible material with respect to a crease line; aligning the crease line parallel to an axis of the flask; inserting the folded inlay into the flask with the crease line aligned with the axis of the flask; and unfolding, unfolding the second flexible material, the inlay in the flask, such that a downward-facing or downward-and-outward-facing first surface and/or an outer surface of the inlay abuts an inner surface of the flask, and that the baffle element extends into an inner volume of the flask.
17. The method of claim 16, wherein the second flexible material is a second elastomer, wherein the second elastomer promotes the unfolding the inlay in the flask.
18. The method of claim 17, wherein the inlay is unfolded by the second elastomer such that the crease line is orientated orthogonal to the axis of the flask.
19. The method of claim 16, wherein the inlay comprises a bottom portion comprising the first surface, a side portion comprising the outer surface, an intermediate portion mechanically connecting the bottom portion and the side portion, and a first flexible material, wherein the unfolding comprises: arranging the first surface to abut a bottom inner surface of the flask; and arranging the outer surface to abut a side inner surface of the flask.
20. The method of claim 19, wherein the first flexible material is an elastomer, and wherein the unfolding comprises: providing, by the first elastomer, a force-fit connection of the first surface to the bottom inner surface of the flask and/or a force-fit connection of the outer surface to the side inner surface of the flask.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0076] The techniques of the present disclosure and the advantages associated therewith will be best apparent from a description of exemplary embodiments in accordance with the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0108]
[0109] The inlay 10 comprises a bottom portion 2 and a side portion 12. An intermediate portion 22, which, in the depicted embodiment, is the edge between the bottom portion 2 and the side portion 12, and connects the portions 2, 12.
[0110] The bottom portion 2 has a first surface 4, adapted to abut a bottom inner surface 32 of a flask 30 (not shown in
[0111] The side portion 12 has an outer surface 14, which is adapted to abut a side inner surface 34 of the flask 30.
[0112] The inner angle 18 between the first surface 4 and the outer surface 14 is selected according to the shape of a flask 30, that the inlay 10 is to be inserted into, and amounts to at least 50, and preferably at least 70 to implement an inlay 10 for an Erlenmeyer flask.
[0113] Baffle elements 20 (stirring elements 20) in the form of fins 20 extend upwards from the bottom portion 2. In alternative embodiments, see
[0114] Where the vertical plane 28 intersects the inlay 10, the inlay comprises a (first) flexible material. Consequently, the inlay 10 can be folded along the line c. In this sense, line c serves as a crease line.
[0115] The side portion 12 of the inlay 10 can be bent inwards towards the axis a. For this purpose, the bottom portion 2 in the vicinity of the intermediate portion 22, the intermediate portion 22, and/or the side portion 12 comprises a flexible material.
[0116] In the embodiment depicted in
[0117] Thicknesses t1, t2 of the bottom and the side portions 2, 12, respectively, are preferably no more than 6 mm, 5 mm, or 4 mm, to ensure that the material of the respective portion is flexible.
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[0119] The inlay 10 of
[0120] The inlay 10 of
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[0122] Before going into the details of the individual embodiments, common properties of all the depicted embodiments will be described. These do not only apply to the embodiments of
[0123] In some embodiments, the inlay 10 is fixed in the flask 30, i.e., using a fixing element such as a glue or a resin. In corresponding embodiments, the first and/or second flexible material can be selected from a wide range of materials, including plastics, for as long as they are sufficiently thin to be flexible and allow for a bending with respect to the crease line c (see
[0124] However, preferably, the inlay 10 is adapted to be held in place in the flask 10 using force-fit connections, i.e., a force-fit connection of the first surface 4 to the bottom inner surface 32 of the flask and/or a force-fit connection of the outer surface 14 to the side inner surface 34 of the flask 30. For this purpose, the first and/or second flexible material is/are an elastomer material.
[0125] The second elastomer material, along the crease line c, provides a restoration force against the folding of the inlay 10 with respect to the crease line c. In other words, when the force which caused the folding is released, the inlay 10 is unfolded by the second elastomer, or by the restoration force it provides, respectively. This pushes the outer surface 14 against the side inner surface 34 of the flask 30, and the first surface 4 against the bottom inner surface 32 of the flask 30, promoting said force-fit connections.
[0126] The first elastomer material, comprised in the side portion 12, the intermediate portion 22, and/or the bottom portion 2 in the vicinity of the intermediate portion 22, provides an elastic restoration force against the bending inwards of the side portion 12. Consequently, this restoration force pushes the outer surface 14 against the side inner surface 34 of the flask 30, and the first surface 4 against the bottom inner surface 32 of the flask, further promoting said force-fit connections.
[0127] The advantage of the embodiments adapted to provide the force-fit connection(s) over the ones fixed in the flask 30 is rooted in the force-fit connection(s) being detachable. Consequently, the inlay 10 can be removed from the flask 30 without damaging or destroying it, and can be reused after cleaning or in another flask 30.
[0128] The first and/or second elastomer material is/are typically rubber or silicone. Those also offer the advantage that the flask 30 can be autoclaved with the inlay 10 inside.
[0129] Inlays 10 for being fixed to the flask 30 have inner angles 18 corresponding to the inner angle between the bottom inner wall 32 and the side inner wall 34 of the respective flask 30.
[0130] Inlays 10 for force-fit connection(s) to the flask 30 have inner angles 18 slightly larger than the inner angle between the bottom inner wall 32 and the side inner wall 34 of the respective flask 30. A difference of at least 1 is preferred, for example a difference of 1 or 2 has proven sufficient.
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[0135] Fernbach flasks (not shown) have inner angles between 50 and 70. An inlay (not shown) for a Fernbach flask has an inner angle 18 of at least 50.
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[0137] The inlay 10 of
[0138] The opening 16 makes it easier to fold the inlay 10 and it also improves the fit of the inlay 10 to the flask 30, in particular of the first surface 4 to the bottom inner surface 32 of the flask 30. Moreover, the opening 16 reduces the amount of material needed to fabricate the inlay 10.
[0139] The opening 16 may also be formed with any of the other embodiments.
[0140] The opening 16 comprises the center of the first surface 4. In the depicted embodiment, it is centered, but it may also be arranged slightly off-center. In the depicted embodiment, the opening 16 has a circular cross-section, but alternative cross-sections are possible, for as long as the amount of material of the bottom surface 2 is reduced sufficiently to improve the folding and the fit to the flask 30. A diameter r1 (
[0141] The intermediate portion 22 of the inlay 10 has an outward-facing surface 24, with a convex (i.e., outward-curved) shape, facing downward and outward. The curvature of the outward-facing surface 24 (
[0142] A corresponding outward-facing surface 24 may also be formed on any of the other embodiments.
[0143] The diameter R (cf.
[0144] The height H (cf.
[0145] The width w of the ring-shaped bottom portion of the inlay 10 is approximately 1 cm in case of an inlay for a 250 ml Erlenmeyer flask.
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[0151] In
[0152] In alternative embodiments (not shown), the inlay 10 is not elastic, i.e., it does not comprise an elastomer. In corresponding embodiments, an additional action is required to unfold the inlay 10 inside of the flask 30. In other words, a machine, a tool or a worker grasps into the flask 30 and unfolds the inlay 10.
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[0154] In some embodiments (not shown) the inlay 10 is fixed in the flask 30, for example with glue. In yet other embodiments (not shown) a portion of the inlay 10 is removed, by etching or ashing (i.e., heating the flask 30 to a temperature above a decomposition temperature of the material of the inlay 10).
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[0156] The method 60 begins with folding 62 the second flexible material with respect to a crease line c.
[0157] The method 60 continues with aligning 64 the crease line c parallel to an axis A of the flask 30.
[0158] The method 60 continues with inserting 66 the folded inlay 10 into the flask 30 with the crease line c aligned with the axis A of the flask 30.
[0159] The method further comprises unfolding 68, unfolding the second flexible material, the inlay 10 in the flask 30, such that a downward-facing or downward-and-outward-facing first surface 4 and/or an outer surface 14 of the inlay 10 abuts an inner surface 32, 34 of the flask 30, and that the baffle element 20 extends into an inner volume 36 of the flask 30.
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[0161] In the embodiments of
[0162] The inlay 10 of
[0163] The inlay 10 of
[0164] The inlay 10 of
[0165] In the embodiments of
[0166] At least 4 or at least 8 or at least 10 fins are preferable. The embodiment of
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[0168] The inlay of
[0169] The inlay 10 of
[0170] The inlay 10 of
[0171] The inlay 10 of
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[0173] The bodies 10 depicted in
[0174] The body 10 of
[0175] When an inlay 10 with the body 10 of
[0176] The body 10 of
[0177] When an inlay 10 with the body 10 of
[0178] The body 10 of
[0179] When an inlay 10 with the body 10 of
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[0181] Oxygen transfer rate 80 is the one of a regular Erlenmeyer flask, such as a narrow-neck Erlenmeyer flask according to ISO 1773 or a wide-neck Erlenmeyer flask according to ISO 24450, i.e. without any baffle or baffle element. The oxygen transfer rate 80 is the lowest one measured with approx. 25 mmol/(l*h).
[0182] Oxygen transfer rate 82 is the one of a commercially available baffled flask. The oxygen transfer rate 82 is the highest one observed, thus providing a reference.
[0183] Oxygen transfer rate 84 is the one of an Erlenmeyer flask, wherein a body 10 without a baffle element 20 is inserted. The oxygen transfer rate 84 is similarly low as the oxygen transfer rate 80 of the Erlenmeyer flask.
[0184] Oxygen transfer rates 86, 88 are the ones of Erlenmeyer flasks, wherein a respective inlay 10 is inserted. More specifically, oxygen transfer rate 88 uses the inlay 10 of
[0185] To summarize
LIST OF REFERENCE SIGNS
[0186] 10 inlay [0187] 30 flask [0188] 2 bottom portion of inlay [0189] 4 downward-facing or downward-and-outward-facing first surface [0190] 12 side portion of inlay [0191] 14 outer surface [0192] 22 intermediate portion of inlay [0193] 20 baffle element [0194] a reference line [0195] 18 inner angle [0196] c crease line [0197] 28 vertical plane [0198] t1 thickness of bottom portion [0199] t2 thickness of side portion [0200] 32 bottom inner surface of the flask [0201] 34 side inner surface of the flask [0202] 36 inner volume of the flask [0203] 16 opening [0204] 24 outward-facing surface of the intermediate portion of inlay [0205] r1 radius of opening [0206] W width of the ring-shaped bottom portion [0207] R radius of inlay [0208] H height of inlay [0209] A axis of flask [0210] 62 folding [0211] 64 aligning the crease line parallel to the axis of the flask [0212] 66 inserting the folded inlay into the flask [0213] 68 unfolding the inlay [0214] 70 c-shaped or half-moon-shaped element [0215] 72 second opening [0216] 74 recess [0217] 76 light emitting diode [0218] r oxygen-transfer rate (mmol/(l*h)) [0219] t time (hours)