A QUICK CONNECTOR COUPLING AN OFFSHORE FLOATING STRUCTURE TO A PRE-LAID MOORING SYSTEM AND A METHOD THEREFOR
20250010950 ยท 2025-01-09
Assignee
Inventors
- Carlos Casanovas Bermejo (Barcelona, ES)
- Santiago Canedo Pardo (Barcelona, ES)
- PAU ALCOVERRO COLOM (BARCELONA, ES)
Cpc classification
B63B21/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The quick connector coupling an offshore floating structure to a pre-laid mooring system comprises a base structure (6) coupled to an upper body (2) of the offshore floating structure, a mooring interface (13) attached to a lower body (3) of the pre-laid mooring system, and a locking mechanism comprising a grooved surface (16) formed in the mooring interface (13), locking claws (10) movably mounted on the base structure (6), and a fluid-dynamic device associated to the base structure (6) and operatively connected to move the locking claws (10) between a release position in which the locking claws (10) are withdrawn from the grooved surface (16) of the mooring interface (13) and a lock position in which the locking claws (10) are meshed with the grooved surface (16) of the mooring interface (13).
Claims
1. A quick connector for coupling, in alignment with a longitudinal axis, an offshore floating structure to a pre-laid mooring system, the quick connector comprising: a base structure configured to be coupled to an upper body of the offshore floating structure; a mooring interface configured to be attached to a lower body of the pre-laid mooring system; and a locking mechanism fluid-dynamically actuated to couple and decouple the base structure from the mooring interface, wherein the locking mechanism comprises: a grooved surface formed in the mooring interface; locking claws movably mounted on the base structure; and a fluid-dynamic device associated to the base structure and operatively connected to move the locking claws between a release position in which the locking claws are withdrawn from the grooved surface of the mooring interface and a lock position in which the locking claws are meshed with the grooved surface of the mooring interface
2. The quick connector according to claim 1, wherein the locking claws are radially arranged, distributed around the longitudinal axis and facing towards the grooved surface, wherein the mooring interface has a ring shaped portion sized to coaxially connect therein a region of the base structure where the locking claws are mounted, and the grooved surface is formed on a surface of the ring shaped portion of the mooring interface facing towards the locking claws.
3. The quick connector according to claim 1, wherein each of the locking claws comprises a plurality of locking ribs configured to engage with the grooved surface.
4. The quick connector according to claim 1, wherein each locking claw is included in a locking assembly and is guided to slide at least partially perpendicular to the longitudinal axis, wherein the quick connector further comprises wedges configured to be mounted to the base structure so as to move at least partially parallel to the longitudinal axis, wherein the fluid-dynamic device is operatively connected to lower down and raise up the wedges, wherein each wedge comprises at least one expansion wedge surface and at least one retraction wedge surface, wherein each locking assembly comprises at least one expansion inclined surface and at least one retraction inclined surface, and wherein the at least one expansion wedge surface is configured and arranged to interact with the at least one expansion inclined surface of the locking assembly and the at least one retraction wedge surface is configured and arranged to interact with the at least one retraction inclined surface so as to move the locking claws outwards and inwards.
5. The quick connector according to claim 4, wherein each wedge is configured as a part comprising a main wedge body and a base plate: wherein the base plate protrudes laterally from the main wedge body, thereby forming one or two lateral wings, the expansion and retraction wedge surfaces being respectively configured as opposing faces of the base plate; and wherein the expansion and retraction inclined surfaces of each locking assembly are configured to form an inclined passage configured to receive the base plate of a respective wedge.
6. The quick connector according to claim 4, wherein each locking assembly further comprises an intermediate actuator comprising at least one intermediate elastic element; wherein each intermediate actuator is arranged between each wedge and each locking claw of the corresponding locking assembly; and wherein each intermediate actuator is configured such that, when the base plate of the respective wedge slides within the inclined passage of the respective locking assembly, then the intermediate actuator receives a compression force causing the intermediate actuator to push the locking claws, thereby causing the locking claws to mesh with the grooved surface of the mooring interface in the lock position.
7. The quick connector according to claim 6, wherein each intermediate actuator is arranged in a direction perpendicular to the longitudinal axis or is arranged with an angle of inclination with respect to a direction perpendicular to the longitudinal axis.
8. The quick connector according to claim 6, wherein each intermediate actuator is at least partially housed in a cavity of the corresponding locking claw; wherein one of the at least one expansion inclined surface of the locking assembly is configured as a protruding expansion inclined surface the protruding expansion inclined surface being an integral part of the intermediate actuator and being configured to protrude from the cavity to come into contact with the at least one expansion wedge surface of the wedge; wherein the at least one expansion wedge surface is configured to interact with the protruding expansion inclined surface of the intermediate actuator so as to cause a movement of the at least one intermediate elastic element together with the locking claw to the lock position as a result of a movement of the wedge towards an expansion direction; and wherein the at least one retraction wedge surface is configured to interact with the at least one retraction inclined surface of the locking assembly so as to cause a movement of the locking claw together with the at least one intermediate elastic element to the release position as a result of a movement of the wedge towards a retraction direction.
9. The quick connector according to claim 8, wherein the at least one expansion inclined surface comprises a secondary expansion inclined surface configured such that, when the at least one expansion wedge surface interacts with the protruding expansion inclined surface so that the at least one intermediate elastic element receives a predetermined compression force, then the secondary expansion inclined surface comes into contact with the at least one expansion wedge surface.
10. The quick connector according to claim 8, wherein the protruding expansion inclined surface is an integral part of the intermediate elastic element; or wherein each intermediate actuator further comprises a push element coupled to the at least one intermediate elastic element, such that the protruding expansion inclined surface is part of the push element.
11. The quick connector according to claim 6, wherein each locking assembly further comprises an inner support linked to the respective locking claw; wherein the at least one expansion inclined surface and the at least one retraction inclined surface are arranged on the inner support; wherein the intermediate actuator comprising at least one intermediate elastic element is arranged as a linking element between each locking claw and the corresponding inner support; wherein the at least one expansion wedge surface is configured to interact with the at least one expansion inclined surface of the inner support so as to cause a movement of the inner support together with the at least one intermediate elastic element and the locking claw to the lock position as a result of a movement of the wedge towards an expansion direction; and wherein the at least one retraction wedge surface is configured to interact with the at least one retraction inclined surface of the inner support so as to cause a movement of the inner support together with the at least one intermediate elastic element and the locking claw to the release position as a result of a movement of the wedge towards a retraction direction.
12. The quick connector according to claim 4, wherein the wedges are attached to an actuator ring arranged around the base structure and guided to move parallel to the longitudinal axis, and the fluid-dynamic device is arranged to move the actuator ring.
13. The quick connector according to claim 12, wherein fluid-dynamic device comprises fluid-dynamically actuated pistons, wherein the quick connector further comprises a collet arranged and attached on top of the base structure, and wherein each fluid-dynamically actuated piston has a first end connected to the collet and a second end connected to the actuator ring.
14. The quick connector according to claim 1, wherein each locking claw is included in a locking assembly guided with respect to the base structure to slide at least partially perpendicular to the longitudinal axis; and wherein an intermediate elastic element is interposed between each locking claw and the base structure, and each intermediate elastic element is fluid-dynamically expansible and retractable by actuation of the fluid-dynamic device so as to move the corresponding locking claw between the release position and the lock position.
15. The quick connector according to claim 14, wherein each intermediate elastic element comprises an inner cavity; wherein the fluid-dynamic device comprises a source of pressurized fluid, a valve arrangement, and a fluid conduit; and wherein the inner cavity of the intermediate elastic element is in fluid communication with the source of pressurized fluid through the fluid conduit and through the valve arrangement.
16. The quick connector according to claim 1, wherein the quick connector is configured such that the offshore floating structure is enabled to weathervane about the longitudinal axis.
17. The quick connector according to claim 16, further comprising a collet arranged and attached on top of the base structure; wherein the yaw member has a cylindrical portion coaxially arranged inside a cylindrical portion of the base structure; and wherein the elastic coupling elements are arranged between the yaw member and the base structure and/or between the yaw member and the collet.
18. The quick connector according to claim 17, wherein the elastic coupling elements include upper elastic coupling elements and lower elastic coupling elements; wherein the upper elastic coupling elements are located between upper outer conical or spherical surfaces of the yaw member and upper inner conical or spherical surfaces of the collet; wherein the lower elastic coupling elements are located between lower outer conical or spherical surfaces of the yaw member and lower inner conical or spherical surfaces of the base structure; and wherein the upper outer and inner conical or spherical surfaces and the lower outer and inner conical or spherical surfaces are coaxial to the longitudinal axis and have opposite cone or sphere angles.
19. A method for coupling an offshore floating structure to a pre-laid mooring system by using the quick connector according to claim 1, the method comprising the following steps: guiding the base structure, which is coupled to the upper body of the offshore floating structure, into the mooring interface, which is attached to the lower body of the pre-laid mooring system, with the locking claws in the base structure being kept at the release position; fully aligning the longitudinal axis of the base structure with the mooring interface and positioning the base structure at a set height in which the locking claws are facing the grooved surface of the mooring interface while the locking claws are still kept at the release position; and moving the locking claws to the lock position by actuating the fluid-dynamic device until the locking claws are meshed with the grooved surface of the mooring interface, thus fixing the base structure to the mooring interface and thereby the upper body of the offshore floating structure is coupled to the lower body of the pre-laid mooring system.
20. The quick connector according to claim 3, wherein the locking ribs are configured to define a tooth-shaped pattern, and wherein the tooth-shaped pattern is configured to have an inclination such that the tooth-shaped pattern leans towards a direction contrary to a direction of connection of the base structure with the mooring interface along the longitudinal axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Preferred embodiments of the quick connector are described below with reference to the attached drawings, in which:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0049] Referring first to
[0050] In the shown embodiment, the offshore floating structure 31 is configured as a weathervaning structure that supports a floating offshore wind turbine 33 and that comprises an upper body 2 partially submerged with respect to the mean water level 35, and the pre-laid mooring system 32 is configured as a tension leg platform type comprising a submerged floating lower body 3 linked to the seabed 34 by means of a plurality of mooring lines 4. However, it is noted that the particular configurations for the floating structure 31 and for the pre-laid mooring 32 system are merely illustrative and not limiting, since other configurations for the floating structure 31 and for the pre-laid mooring system 32 are compatible with the quick connector 5 of
[0051] Referring to
[0052] The base structure 6 is designed as an inner male member having a longitudinal axis 50 aligned with an axis about which the offshore floating structure 31 may weathervane, and the mooring interface 13 is configured as an outer female member configured to receive in a fit manner the base structure 6 therein. However, in some embodiments of the invention, this solution may be adapted to be used with base structure 6 configured as an outer female member configured to receive in a fit manner the mooring interface 13 configured as an inner male.
[0053] As better shown in
[0054] As shown in
[0055] Alternatively, upper outer and inner spherical surfaces and lower outer and inner spherical surfaces may be provided instead of the upper outer and inner conical surfaces 24, 25 and lower outer and inner conical surfaces 26, 27.
[0056] The locking mechanism comprises a plurality of locking assemblies 36 movably mounted on the base structure 6, radially arranged and distributed around the longitudinal axis 50. Each locking assembly 36 is guided to slide perpendicular (although in some compatible embodiments the sliding may be at least partially perpendicular) to the longitudinal axis 50 and includes a locking claw 10 having a plurality of locking ribs 10a facing outwards, wherein the locking ribs 10a are preferably configured as horizontal locking ribs 10a. The mooring interface 13 has a ring-shaped portion sized to receive therein a region of the base structure 6 where the locking assemblies 36 are mounted, and a grooved surface 16 having circumferential grooves is formed on an inner surface of the ring-shaped portion of the mooring interface 13.
[0057] The base structure 6 and the mooring interface 13 are configured so that once coupled together the locking assemblies 36 are arranged at a set height in which the locking ribs 10a of the locking claws 10 are facing the circumferential grooves of the grooved surface 16 formed in the mooring interface 13.
[0058] The locking mechanism further comprises a plurality of wedges 18 attached to an actuator ring 9 arranged around the base structure 6 and guided to move parallel (or at least partially parallel) to the longitudinal axis 50 and a plurality of hydraulic pistons 8 mounted on the base structure 6 and operatively connected to lower down and raise up the actuator ring 9 together with the wedges 18 attached thereto. In the shown embodiment, each hydraulic piston 8 has a first end 8a connected to the collet 7 and a second end 8b connected to the actuator ring 9.
[0059] Alternatively, the first end 8a of each wedge 18 may be connected to any other element of the base structure 6 and/or the second end 8b of each wedge 18 may be directly connected to one of the wedges 18 and the actuator ring 9 may be omitted.
[0060] Anyway, the hydraulic pistons 8 are operatively connected to lower down and raise up the wedges 18, and each wedge 18 has wedge surfaces 38, 39 configured and arranged to interact with inclined surfaces 17, 21, 22, 28, 30, 48 of one of the locking assemblies 36 so as to move outwards and inwards the locking claws 10 included in the locking assemblies 36 between a release position (shown in
[0061] An intermediate actuator comprising an intermediate elastic element 11 is interposed between each wedge 18 and the locking claw 10 of the corresponding locking assembly 36. The intermediate elastic elements 11 may be selected with a given stiffness suitable to ensure that the locking claws 10 are pressed against the grooved surface 16 with a known force.
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[0065] The expansion inclined surface 17 and the retraction inclined surface 28 are preferably mutually parallel and parallel to the expansion wedge surface 38 and the retraction wedge surface 39 of the wedge 18. Further, the locking assembly 36 is shown as comprising an optional expansion inclined surface 48 (also referred to as secondary expansion inclined surface), which is configured such that, when the expansion wedge surface 38 interacts with the protruding expansion inclined surface 17 so that the intermediate elastic element 11 receives a predetermined compression force, then the secondary expansion inclined surface 48 comes into contact with the expansion wedge surface 38, the secondary expansion inclined surface 48 being preferably located on the locking claw 10. The secondary expansion inclined surface 48 may be configured as a surface arranged to at least partially surround the protruding expansion inclined surface 17. In some embodiments, the predetermined compression force may be selected to be greater than a range of operating compression forces of the quick connector under standard operating conditions. Thus, in such cases, the locking assembly 36 may be configured such that, contact between the secondary inclined surface 48 and the expansion wedge surface 38 may take place only when an extraordinary compression force is generated (e.g., due to a non-standard operation, such as in a failure situation), or when the intermediate actuator (e.g., the intermediate elastic element 11) is deteriorated. In these cases, the contact of the expansion wedge surface 38 with the inclined secondary surface 48 provides a distribution of forces over a larger surface area, thus reducing the stress concentration.
[0066] It is noted that the retraction inclined surface 28 shown in
[0067]
[0068] The inclined surfaces 17, 21, 28 and the wedge surfaces 38, 39 are configured so that when the wedge 18 is impelled by the hydraulic piston 8 to perform a vertical movement towards an expansion direction, which in this embodiment is a downwards movement, the wedge 18 makes the intermediate elastic element 11 together with the locking claw 10 to move outwards to the lock position, and when the wedge 18 is impelled by the hydraulic piston 8 to perform a vertical movement towards a retraction direction, which in this embodiment is an upwards movement, the wedge 18 makes the locking claw 10 together with the intermediate elastic element 11 to move outwards to the lock position.
[0069]
[0070] The embodiment of
[0071] Further, the embodiments shown in
[0072] It is noted that the embodiment of
[0073]
[0074] The locking assembly 36 of
[0075]
[0076] More specifically, as shown in
[0077] In the situation shown in
[0078] In the situation shown in
[0079] In summary, in one embodiment of the present invention shown in
[0080] The locking assemblies 36 sit within the base structure 6 cone and each consists of several parts such as: in one embodiment, a locking claw 10 and an intermediate elastic element 11; in another embodiment, a locking claw 10, an intermediate elastic element 11 and a push element 20; in still another embodiment, a locking claw 10, an intermediate elastic element 11 and an inner support 12. Since the two or three parts fit together geometrically as described with reference to
[0081] The actuator ring 9 has a set of wedges 18, with each of them piercing the corresponding intermediate elastic element 11 or inner support 12 through the socket designed to match its shape. The released state of the quick connector, described with reference to
[0082] Once the base structure 6 of the quick connector 5 is guided into the receiving portion of the mooring interface 13, with the longitudinal axis 50 of the base structure 6 in alignment with the vertical axis of the mooring interface 13, and the base structure 6 is located at the set height in the mooring interface 13, pistons 8 are actuated until lowering down the actuator ring 9, thereby inserting the wedges 18 attached to the actuator ring 9 all the way down into the locking claws 10 or into the inner supports 12 linked to the locking claws 10, depending on the embodiment. In so doing, the wedges 18 are pressed down on the intermediate elastic elements 11 or on the push elements connected to the intermediate elastic elements 11, depending on the embodiment, thus driving the locking claws 10 away from the longitudinal axis 50 and out of the base structure 6 to the lock position. This makes the locking claws 10 to press against the inner grooved surface 16 of the mooring interface 13, as described above with reference to
[0083] It is worth noting that, in the embodiment shown in
[0084] Different stages in a coupling method or manoeuvre for coupling an offshore floating structure to a pre-laid mooring system by using the quick connector according to the embodiment of the present invention shown in
[0085] Stage 1The base structure 6 of the quick connector is guided into the receiving portion of the mooring interface 13.
[0086] Stage 2The base structure 6 is fully aligned with the mooring interface 13 and positioned at a set height but the base structure 6 and the mooring interface 13 are not locked together due to the release position of the locking claws 10.
[0087] Stage 3The hydraulic pistons 8 of the quick connector 5 are actuated thereby the locking claws 10 in the base structure 6 are moved to the lock position and pressed against the grooved surface 16 of the mooring interface 13, thus fixing the base structure 6, which is coupled to the upper body 2 of the offshore floating structure, to the mooring interface 13, which is attached to the lower body 3 of the pre-laid mooring system.
[0088] A decoupling method or manoeuvre for decoupling the offshore floating structure from the pre-laid mooring system by using the quick connector of the present invention comprises performing the stages above in a reverse manner.
[0089] In another embodiment of the present invention shown in
[0090] The stages in a coupling and decoupling method by using the quick connector according to the embodiment shown in