MODULAR MULTI-LEVEL AC-AC CONVERTER
20250015729 ยท 2025-01-09
Inventors
Cpc classification
H02M5/2932
ELECTRICITY
H02M7/4835
ELECTRICITY
International classification
H02M7/483
ELECTRICITY
Abstract
A modular multilevel AC-AC converter is provided which allows for the direct conversion of AC power between different voltage levels using half-bridge submodules. The converter has a partial power processing topology that exploits internal circulating DC currents to facilitate charge balance of submodule capacitors. This power transfer mechanism eliminates the centralized DC link required in conventional back-to-back modular multilevel converter (B2B-MMC) systems, thus enabling reductions in the semiconductor effort and submodule capacitor energy storage requirements typically required in a B2B-MMC solution. A modulation scheme is also provided for different AC voltage conversion ratios. The converter operation and controls are validated by simulation, and experimentation.
Claims
1. A modular multilevel converter (MMC) for AC to AC power conversion, the converter comprising an input terminal for receiving input AC current, an output terminal for outputting output AC current, and at least one converter module comprising: (a) a circuit loop connected to the input terminal, and comprising at least one phase leg, wherein each of the at least one phase leg comprises: (i) an upper arm comprising an upper set of at least one series-connected half-bridge submodule; and (ii) a lower arm comprising a lower set of at least one series-connected half-bridge submodule, wherein, within each of the at least one phase leg, the upper and lower sets are connected in series with each other at a connection point, and oppositely oriented to each other to allow for DC power exchange between the upper and lower arm for charge balancing between capacitors of the at least one half-bridge submodule of the upper set and capacitors of the at least one half-bridge submodule of the lower set; and (b) a filter connected to the connection point and the output terminal, wherein the filter comprises one or more components allowing flow of AC current from the connection point of the circuit loop to the output terminal.
2. The MMC of claim 1, wherein within the upper arm or lower arm, the at least one series-connected half-bridge submodule comprises a plurality of series-connected half-bridge submodules.
3. The MMC of claim 1, wherein a different number of series-connected half-bridge submodules are located in the upper arm and lower arm.
4. The MMC of claim 1, wherein within the at least one phase leg, a DC voltage is generated between the upper and lower arms consequent of the DC power exchange.
5. The MMC of claim 1, wherein the at least one phase leg comprises a first phase leg and a second phase leg, and a first connection point connects the upper and lower sets of the first phase leg, and a second connection point connects the upper and lower sets of the second phase leg.
6. The MMC of claim 5, wherein the at least one half-bridge submodule of the upper and lower arms of the first phase leg, and the at least one half-bridge submodule of the upper and lower arms of the second phase leg, are oriented to allow for flow of a circulating current through the first and second phase legs of the current loop.
7. The MMC of claim 5, wherein the filter is connected in series with, and in between the first connection point and the second connection point.
8. The MMC of claim 7, wherein the filter is adapted to (i) impede flow of DC current from the first and second connection points to the output terminal or (ii) allow flow of DC current between the first and second connection points of the circuit loop.
9. (canceled)
10. The MMC of claim 1, wherein the filter is a first filter and the at least one phase leg comprises a phase leg, and the circuit loop further comprises: a second filter attached in parallel to the phase leg and coupled to the input terminal, wherein the second filter and the at least one half bridge submodule of the upper and lower arms of the phase leg, are oriented to allow for a flow of circulating current though the phase leg and the second filter.
11. (canceled)
12. The MMC of claim 1, wherein the one or more components; of the filter, are selected from a group comprising: capacitors, inductors, resistors, active submodules and half-bridge submodules.
13. (canceled)
14. The MMC of claim 1, wherein the at least one converter module is coupled to at least one controller configured to generate and transmit modulating signals.
15. The MMC of claim 1, wherein the at least one controller comprises a common mode current controller for controlling a fundamental AC current inside the at least one converter, and regulating the at least one converter's output power flow.
16. The MMC of claim 1, wherein the common mode current controller comprises a proportional-integral-resonator (PIR) regulator that tracks AC references in the stationary frame with zero state error.
17. The MMC of claim 15, wherein the common mode current controller further comprises a phase lead compensator.
18. The MMC of claim 1, wherein the at least one controller comprises a second harmonic suppression controller for suppressing unwanted second harmonic circulating AC current.
19. The MMC of claim 18, wherein the second harmonic suppression controller comprises a proportional-resonant (PR) regulator, and a feed forward control for decoupling disturbances.
20. The MMC of claim 1, wherein the at least one controller is used for regulating submodule capacitor voltage by controlling the common mode voltage and the differential voltage.
21. The MMC of claim 20, wherein the at least one controller comprises: (i) a resonant controller in an inner current loop for regulating the fundamental AC current, and (ii) a proportion integral (PI) controller on an outer voltage loop, wherein the resonant controller and the PI controller are used for controlling the command mode voltage; two PI controllers in the inner current loop and an outer voltage loop to control DC current, wherein the two PI controllers are used for controlling the differential mode voltage,
22-28. (canceled)
29. A method for operating a modular multilevel converter (MMC) for AC to AC power conversion, the method comprising: applying input AC current at an input terminal of at least one converter module of the converter, wherein the at least one converter module comprises: (a) a circuit loop connected to the input terminal, and comprising at least one phase leg, wherein each of the at least one phase legs comprises: (i) an upper arm comprising an upper set of at least one series-connected half-bridge submodule; and (ii) a lower arm comprising a lower set of at least one series-connected half-bridge submodule, wherein, within each of the at least one phase leg, the upper and lower sets are connected in series with each other at a connection point and oppositely oriented to each other to allow for DC power exchange between the upper and lower arm for charge balancing between capacitors of the at least one half-bridge submodule of the upper set and capacitors of the at least one half-bridge submodule of the lower set; (b) a filter connected to the connection point and an output terminal of the converter, wherein the filter comprises one or more components to allow for flow of AC current from the connection point of the circuit loop to the output terminal; and generating converted output AC current at the output terminal.
30-56. (canceled)
57. A modular multilevel converter (MMC) for AC to AC power conversion, the converter comprising an input terminal for receiving input AC current, an output terminal for outputting output AC current, and at least one converter module comprising: (a) a circuit loop connected to the input terminal, and comprising at least one phase leg, wherein each of the at least one phase leg comprises: (i) an upper arm comprising an upper set of at least one series-connected capacitor-based switching submodule; and (ii) an lower arm comprising a lower set of at least one series-connected capacitor-based switching submodule, wherein, within each of the at least one phase leg, the upper and lower sets are connected in series with each other at a connection point, and oppositely oriented to each other to allow for DC power exchange between the upper and lower arm for charge balancing between capacitors of the at least one capacitor-based submodule of the upper set and capacitors of the at least one capacitor-based submodule of the lower set; and (b) a filter connected to the connection point and the output terminal, wherein the filter comprises one or more components allowing flow of AC current from the connection point of the circuit loop to the output terminal.
58-59. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In the drawings, like elements may be assigned like reference numerals. The drawings are not necessarily to scale, with the emphasis instead placed upon the principles of the present invention. Additionally, each of the embodiments depicted are but one of a number of possible arrangements utilizing the fundamental concepts of the present invention.
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DETAILED DESCRIPTION OF EMBODIMENTS
Overview
[0048] The present invention generally relates to power electronics, and more particularly to MMC AC-AC converters for power system applications.
[0049] In more detail, embodiments herein relate to a class of modular multilevel AC/AC converters (also referenced herein as MMC AC-AC converters, or M2AC converters) which allow the direct conversion of AC power between different voltage levels. In contrast to existing converter topologies, which use multiple converter structures (e.g., AC/DC and DC/AC), the proposed MMC AC-AC converter can achieve direct AC voltage level conversion, in AC power systems, using a single converter structure with only half-bridge submodules (HBSMs). In at least one example, this is achieved through using a partial power processing topology, which manipulates circulating DC currents within the converter structure to exchange average power between adjacent HBSM switching cells as needed to accomplish internal capacitor energy balance. To this end, a circulating current loop facilitates average power shuttling between an upper arm and lower phase arm in order to achieve charge balance of the internal capacitors.
[0050] As explained, this power transfer mechanism utilizes the concept of orthogonal power components. The arm current can contain at least two different frequency components to obtain orthogonal power components, which makes the room for generating power at one frequency while absorbing power at the other frequency. Given that the input and output currents of the converter are a fundamental frequency AC, the circulating current of the MMC converter includes a DC component.
[0051] In some examples, this power transfer mechanism eliminates the centralized DC link required in conventional back-to-back modular multilevel converter (B2B-MMC) systems,
[0052] In some examples, the same above-described concept can be realized using other types of switching submodules than HBSMs (e.g., full-bridge submodules or the like).
[0053] As further provided, the provided MMC AC-AC converter can assist in realizing reduced total semiconductor rating, reduction in semiconductor effort and/or submodule capacitor energy storage requirements, lower losses and smaller footprint in comparison to conventional B2B-MMCs for AC power system applications.
[0054] In at least one embodiment, a modulation scheme is used for different AC voltage level conversion ratios. The MMC AC-AC operation and controls are validated by simulation, and experimental validation is presented for a 135/67 Vrms, 0.8 KW laboratory prototype.
[0055] The MMC AC-AC converter is now described herein with reference to the accompanying drawings of
[0056] In the following description and the accompanying drawings, the term upper or the subscripts (U) or (u), in contrast with the term lower or the subscripts (L) or (l), may be used to differentiate between different arms of phase legs of a modular multilevel converter, and parameters (e.g., voltage, and current) describing their properties or operation. As is known in the art, the terms upper and lower are used for convenience because of the relative position of arms shown in the circuit topologies, or of submodules thereof, but do not prescribe any relative elevation of the parts. Accordingly, the terms upper and lower may be interchanged with other descriptive terms, such as first and second.
Definitions
[0057] Any term or expression not expressly defined herein shall have its commonly accepted definition understood by a person skilled in the art.
[0058] Half-bridge submodule or HBSM, as used herein, refers to a circuit comprising a capacitor and a pair of switches operable in a complementary manner (i.e., a first switch in an open state, and the second switch in a closed state, or vice versa) to either insert the capacitor in a series circuit, or isolate and bypass the capacitor in the same series circuit.
[0059]
[0060] Full-bridge submodule is as known in the art, and can also include circuit topologies that achieve substantially equivalent functionality (e.g., clamp-double submodules).
[0061] Capacitor-based switching submodules, as used herein, refers to either HBSM and/or a full-bridge submodule or the like.
Circuit Topology of MMC AC-AC Converter.
[0062] In one aspect, the present invention comprises a modular multilevel AC-AC converter, and a power transfer mechanism for MMC based direct AC-AC power conversion. The AC-AC converter has a topology that includes a circulating current loop which facilitates average power shuttling between upper arms and lower arms in order to achieve charge balance of the internal capacitors (102) of sets of HBSMs (100) of the arms; in embodiments, the arms may further include other types of submodules, such as full-bridge submodules as discussed below. This capacitor power balancing process requires at least two different frequency componentsi.e., a fundamental frequency AC component; and a DC componentin order to generate average power at one frequency while absorbing average power at the other frequency, so that the net steady-state average power absorbed by the capacitors is equal to zero. Therefore, given that the input and output currents of the converter are fundamental frequency AC, the circulating current of the converter includes a DC component. It will be understood that AC power may be at a variety of frequencies, and therefore the term fundamental frequency AC refers to a particular AC frequency of interest.
[0063]
[0064] Each phase leg has an upper arm and a lower arm, each of which have a set of half-bridge submodules connected in series together. Each phase leg has an upper set (16a; or 16b) comprising an integer number, n.sub.u, greater than or equal to 1, of series-connected half-bridge submodules (100) (see
[0065] I.sub.circ is the circulating current for capacitor charge balancing. The filter (20) (denoted DC Filter) at the output terminal (14) blocks DC currents while producing low impedance for the fundamental frequency currents passing to the output terminal (14). In this embodiment, the filter (20) comprises a first branch comprising a first capacitor (22) having a capacitance (C.sub.f), and a second branch comprising a second capacitor (23) having a capacitance (C.sub.f) and connected in series with the first capacitor (22). The first filter branch is connected in series with, and between the connection point (24) of the first phase leg, and the output terminal (14). The second filter branch is connected in series with, and between the connection point (25) of the second phase leg, and the output terminal (14). The + and signs adjacent the capacitors (22; and 23) denote the assumed polarity of capacitor voltages. However, other embodiments of the filter (20) are possible, such as different passive filters that may incorporate inductors and/or resistors, or such as active filters comprising additional submodules, with half-bridge submodules being a non-limiting example of such submodules (see the embodiment of
[0066] To understand the role of the filter (20) in the functioning of the converter (10a), it will be noted that when the converter (10a) is in use, a DC voltage is present between the upper and lower arms (e.g., at connection points (24 and 25) in
[0067] As noted, each of the four arms comprise half-bridge submodules (HBSMs) (100). This is a low cost implementation. Other submodule types, collectively referred to herein as capacitor-based switching submodules (e.g., full-bridge, clamp-double submodule (CDSM)) could be deployed in the armsin addition to, or in replacement of the HBSMsto provide additional features, for instance, enhanced voltage injection capability or enhanced fault blocking capability. The diode symbols (arrow line intersected by transverse line) adjacent to the sets (16a, 16b, 18a, 18b) of HBSMs denote the orientation of the half-bridge submodules (100) within each arm. To elaborate, the sets (16a, 16b, 18a, 18b) of HBSMs (and hence the arms) either inject 0 Volts (i.e., when the constituent capacitor(s) are bypassed) or +V.sub.csm Volts (i.e., when the constituent capacitor(s) are inserted), and so only positive voltage can be injected by the arm. Importantly, however, the arms (and hence the half-bridge submodules) can carry both positive and negative currents. That is, i.sub.u1 (and i.sub.l1) in
[0068] The following will be noted regarding the circulating current loop or circuit loop (24) formed by the 1.sup.st phase leg and the 2.sup.nd phase leg. Within the first phase leg, the bottom ends (labelled () and indicating the negative point of assumed arm voltage polarity) of the HBSM chain (100) as illustrated in
[0069]
TABLE-US-00001 TABLE I Idealized Arm Voltages and Currents for FIG. 1A G.sub.V = 0.5 G.sub.V < 0.5 G.sub.V > 0.5 V.sub.U1 (0.5 + 0.5 cos(t)){circumflex over (V)}.sub.aci [(1 G.sub.V) + (1 G.sub.V) cos(t)]{circumflex over (V)}.sub.aci [G.sub.V + (1 G.sub.V) cos(t)]{circumflex over (V)}.sub.aci V.sub.L1 (0.5 0.5 cos(t)){circumflex over (V)}.sub.aci [(1 G.sub.V) + G.sub.V cos(t)]{circumflex over (V)}.sub.aci [G.sub.V + G.sub.V cos(t)]{circumflex over (V)}.sub.aci i.sub.U1
[0070] The ideal arm voltages and currents for the converter (10a) are given in Table I, assuming for simplicity of analysis that input and output AC voltage/current quantities are desired to be in phase (this assumption is also reflected in
[0071] All the notations used in this analysis are referred to as the notations represented in
[0072] The arm currents and voltages represented in
[0073] Here, i.sub.dc is the internal circulating current, and the current components i.sub.p, i.sub.s, i.sub.p2 and i.sub.s2 can be quantified as given in equations (1), (2), (3) and (4).
[0074] The input (i.sub.aci) and output (i.sub.aco) currents which are ideally fundamental AC currents, split evenly among the four arms and almost in phase with the corresponding voltages (resulting in average AC power absorption at each arm). Therefore, an AC power imbalance occurs between upper and lower arms which eventually deviates the half-bridge submodule capacitor voltages. To counteract the fundamental AC power imbalance, the DC circulating current can be controlled.
[0075] In typical MMC analysis, arm currents and arm voltages are broken into common-mode components (terms common to each arm) and differential mode components (terms differential to each arm) [Reference no. 9]. The common-mode current i.sub. carries one fourth of the output current and it is a purely fundamental frequency component. The differential mode current i.sub., carries the DC circulating current along with a fundamental component which depends on the conversion ratio (G.sub.v).
Alternative Circuit Topologies of MMC AC-AC Converter
[0076]
[0077] In other embodiments, an inductive filter that provides a very high impedance for fundamental frequency current and zero impedance for DC current could be used as the input side filter (20a). However, it may result in bulky inductors at the input side.
[0078] Instead, as shown in the topology another embodiment of the converter (10c) in
[0079] Alternatively, in another embodiment of the converter (10d) as shown in
[0080] The phase arms and filter blocks in
Arm Power Balancing.
[0081] The converter (10) must internally shuttle a fraction of AC average power in the form of DC power when transferring AC power from the input terminal (12) to the output terminal (14). This DC power processing is required to keep the charge balance of the arms' sets (16a and 18a; or 16b and 18b) of submodule capacitors. With the assumption of 100% efficiency, it can be claimed that the average power absorbed by the submodule capacitors within each arm is zero. Therefore, the steady state average power for the upper and lower arms of the first leg can be derived as in equations (9b) and (10b).
[0082] Since the integration of cos(t) over a fundamental frequency cycle, is zero:
[0083] Here, {circumflex over (V)}.sub.aci.Math.I.sub.aci cos(.sub.i)/2 can be defined as average AC power (P.sub.ac) and V.sub.dc.Math.I.sub.dc as the DC power (P.sub.dc). Therefore, equation (9a) can be rearranged as equation (9b) and P.sub.ac/2 is equal to the AC power processed by each leg. That is, P.sub.ac is the total average AC power input to the converter that comprises two phase legs.
Similarly, for the lower arm power balance can be written as equation (10a) which yields the power balance criteria of equation (10b);
[0084] Therefore, according to equations (9b) and (10b), the upper and lower arms should exchange a DC power equal to (1G.sub.V)P.sub.ac/2. Further, it is differential mode, i.e., P.sub.=(1G.sub.V)P.sub.ac/2 (refer to
[0085] When the power factor is assumed to be unity, the required DC current normalized to the AC current peak can be derived as equation (11).
[0086] According to equation (11), the per-unit (pu) DC current stress can be minimized by maximizing the DC voltage V.sub.dc. For G.sub.V<0.5, V.sub.dc can be selected as (1G.sub.V){circumflex over (V)}.sub.aci and that would yield 0.5 pu DC current. However, in G.sub.V>0.5, V.sub.dc can be set to G.sub.V{circumflex over (V)}.sub.aci which makes the required pu DC current 0.5 (G.sub.V.sup.11). Therefore, when the conversion ratio is above 0.5 the DC current stress on arms also reduces with G.sub.V.
[0087] The submodule capacitor voltage also directly depends on the conversion ratio G.sub.V. When G.sub.V<0.5 both arms should support a DC voltage of (1G.sub.V){circumflex over (V)}.sub.aci. Further, the upper arm should support an AC voltage of (1G.sub.V){circumflex over (V)}.sub.aci which makes the total voltage it should possess equals to 2(1G.sub.V){circumflex over (V)}.sub.aci. For the lower arm, the AC voltage is G.sub.V{circumflex over (V)}.sub.aci and the total capacitor voltage becomes {circumflex over (V)}.sub.aci.
[0088] As shown in
Converter Operation with Both Magnitude and Phase Change.
[0089] The proposed converter (10) is also capable of providing voltage phase shift at the output relative to the input. For that case, the output-to-input voltage ratio becomes complex valued. Therefore, if the input voltage is {circumflex over (V)}.sub.aci cos(t), and the output becomes {circumflex over (V)}.sub.aco cos(t+.sub.Gv), this implies a complex voltage ratio
Here the bar notation denotes phasor quantities.
[0090] For the condition where a voltage phase change between input and output is accounted for, and assuming the arm average power analysis is redone (e.g., see earlier equations (9b) and (10b)), the upper and lower arms should exchange a DC power equal to (1G.sub.v cos(.sub.Gv))P.sub.ac/2.
Dynamic Modelling.
[0091] In order to observe the dynamic behavior of the converter (10a) of
[0092] A common approach to mathematical modeling of MMC circuits is to decouple the internal dynamics into common-mode dynamics and differential-mode dynamics [Reference no. 10]. Adding and subtracting the equations (12) and (13) bring forth the common mode and differential mode dynamics as expressed in equations (14) and (15). The dynamic equations can be written in the Laplace domain as in equations (16) and (17).
[0093] In Laplace domain;
[0094] Filter Capacitor Dynamics are obtained by applying Kirchoff's current low (KCL) to the filter capacitors as;
[0095] Then, the submodule capacitor dynamic relationship with arm currents can be derived as equations (19a) and (19b), considering time-averaged quantities. Here, m.sub.1 and m.sub.1 are the common mode and differential mode modulation signals.
[0096] These dynamic equations can be put into state space form as follows
[0097] Finally, the state space model (non-linear) governing the time-averaged dynamics of the first M2AC phase leg in
where
[0098] A similar set of differential equations could be derived for the time-averaged dynamics of the second phase leg of the converter (10a) in
Controller Design.
[0099] Based on the dynamic behavior intuition gained in the modeling, a dynamic control scheme is provided to regulate the output power and internal currents. Regulating the output power is the main control objective of many high voltage converters which is achieved through regulating the output currents. The general approach for MMC converters is controlling common mode and differential mode parameters independently which creates room for controlling common mode and differential mode parameters independently. As shown schematically in the embodiment of
1. Output Current Controller (Common Mode Controller).
[0100] The common mode current controller with controls the fundamental AC current is needed to regulate the converter's output current which ultimately regulates the output power flow. According to the dynamic equations of common mode current the open loop transfer function of the system was 1/(L.sub.as+R.sub.a). In order to achieve a robust current control performance, a proportional-integral-resonant (PIR) regulator which tracks AC references in the stationary frame with zero steady state error, was incorporated. A phase lead compensator was also included to achieve better phase margin maintenance. The closed loop controller along with a plant model for common mode current controlling, is presented in an embodiment in
TABLE-US-00002 TABLE II Control Parameters for common mode current controller Parameter Values PIR Controller Proportional Gain (K.sub.p1) 21.6719 Integral Gain (K.sub.i1) 3268.04 Resonant Gain (K.sub.r1) 1309.3 Resonant Frequency (.sub.1) 376.99 Lead Compensator Zero (.sub.1) 1207 Pole (.sub.2) 471.1
2. Circulating Current Suppression Controller.
[0101] In this converter topology of the present invention, the internal circulating DC current plays a major role by maintaining the arm energy balance. However, one of the issues that arise in many MMC topologies is the higher order harmonic currents which circulate internally. Especially the arise of second harmonic circulating current is common when the converter is associated with a fundamental AC frequency. However, these currents do not affect the output current as they do not leave the converter arms. Circulating currents, however, increase the arm current and may lead to excessive losses and large capacitor voltage ripple. Therefore, a second harmonic suppression controller (CCSC) was developed to suppress the unwanted circulating current. The dynamic equations of differential mode, i.e. equation (15) were used to develop a proportional-resonant (PR) regulator and the disturbances are decoupled with the means of feed forward control. The control reference was set to be zero. An embodiment of a controller along with the plant model is presented in
TABLE-US-00003 TABLE III Control Parameters for circulating current second harmonic suppression controller Parameter Values PR Controller Resonant Gain (Kr2) 2199 Resonant Frequency (2) 753.98 Lead Compensator Zero (1) 314.7 Pole ( 2) 1834
3. Voltage Balancing Controllers.
[0102] Submodule capacitor voltage controlling was achieved through manipulating the different frequency components of I.sub.. The common mode voltage (V.sub.C) was regulated by controlling the fundamental AC current of I.sub. and differential voltage (V.sub.C) was controlled through the DC current of I.sub.. Therefore, the differential mode current dynamics expressed in (15) was used for designing the inner control loops for both the voltage controllers (i.e. V.sub.C and V.sub.C controllers). The voltage reference V.sub.C_ref depends on the input voltage (minimum should be {circumflex over (V)}.sub.aci to avoid overmodulation).
[0103] For V.sub.C controlling, a resonant controller was used on the inner current loop to regulate the fundamental AC current along with a proportion integral (PI) controller on the voltage loop. For V.sub.C controlling two PI controllers were used in the inner current loop and outer voltage loop. The bandwidth of each controller was chosen such that the other controllers are unaffected. The same loop shaping method was used to tune the gains. The control gains of V.sub.C controller and V.sub.C controller used in simulations are presented in Table IV and Table V. The full dynamic controller structure is shown in
TABLE-US-00004 TABLE IV Control Parameters for V.sub.C controlling Parameter Values Inner Current control loop Resonant Gain (Kr3) 1258.9 Resonant Frequency (1) 376.9911 Outer Voltage control loop Proportional Gain (Kp2) 1.4 Integral Gain (Ki2) 12.3
TABLE-US-00005 TABLE V Control Parameters for V.sub.C controlling Parameter Values Inner Current control loop Proportional Gain (Kp4) 3.87 Integral Gain (Ki4) 43.7 Outer Voltage control loop Proportional Gain (Kp3) 1.8 Integral Gain (Ki3) 6.23
Simulation Verification and Results.
[0104] The operation of the converter (10a) in
TABLE-US-00006 TABLE VI Simulation parameters for G.sub.v = 0.4, 0.5. 0.6 operating points Converter Parameters G.sub.v = 0.4 G.sub.v = 0.5 G.sub.v = 0.6 Rated power (P.sub.in) .sup.6 MVA Input Voltage Peak ({circumflex over (V)}.sub.aci) 20 kV Output Voltage Peak ({circumflex over (V)}.sub.aco) 8 kV 10 kV 12 kV SMs per arm (n.sub.u, n.sub.1) 12, 10 10, 10 10, 12 Average HBSM cap. voltage 2 kV SM capacitance 10 mF.sup. Arm inductances 10 mH Filter Capacitance 500 uF.sup. Fundamental frequency 60 Hz
[0105] Next the performance of the proposed control scheme of
was tested through simulations. The output power is controlled by regulating AC current I.sub..
[0106] The capacitor voltage controllers keep the capacitor voltages balanced at {circumflex over (V)}.sub.aci/10=2 kV at all times (including the power changing transients) as demonstrated in
Experimental Results.
[0107] A scaled down prototype converter in accordance with the topology of
Alternative Embodiments
[0108] Whereas specific embodiments of the invention are shown herein, variations are possible. For example, the passive and active filter implementations shown in
[0109]
[0110] The converter (10) may provide AC voltage level conversion between input and output using only half-bridge submodules. However, other submodule types such as full-bridge or other submodules that can function similar to full-bridge submodules in certain situations, such as the clamp-double-submodule, may also be used to provide additional features such as, for example, increased voltage injection capability or enhanced fault blocking capability, through the ability to inject negative voltages. Also, it should be understood that a hybrid mixture of different submodule types can be deployed in the arms and/or filters.
[0111] The converter (10) described herein allows direct conversion of AC power between different voltage levels in single-phase AC systems. However, the converter (10) topology can be easily used to accommodate three-phase AC power systems, including, but not limited to, the example shown in
[0112] In some embodiments, the converter (10) may be designed to provide step-up voltage level conversion, i.e., designed for applications requiring G.sub.v>1, by using the appropriate submodule types and modulation strategies. The converter (10) may then be used to interface two AC systems of substantially similar voltage levels, by controlling the converter (10) to operate with G.sub.v values both below and above 1. For example, full-bridge type submodules may be provided in certain (or all) arms and/or filters of the converter (10) to enable step-up operation.
[0113] The converter (10) may be configured to accommodate phase shifts between input and output side AC voltages, i.e., it is not essential that the input and output side AC voltages of the converter (10) be in phase. This may be required or desired in certain applications, for example, when interconnecting two AC systems with a phase shift between them or having the converter act analogous to a phase-shifting transformer. Furthermore, the converter (10) may be configured to provide reactive power compensation to the interfacing AC power system(s). Basic open loop simulation results that illustrate the phase changing capability of the converter (10) in
for input and output voltages (
[0114] In some embodiments, the arms may comprise two or more sets of cascaded HBSM submodules connected in parallel, for example, as shown in the embodiment of the converter (10f) of
[0115] As well, whereas specific operating conditions and parameters are disclosed as part of the simulations and experiments and others, persons of ordinary skill will understand that these are included for illustration, only, and are not intended to be limiting.
Exemplary Aspects
[0116] In view of the described apparatuses, and methods and variations thereof, certain more particularly described aspects of the invention are presented below. These particularly recited aspects should not however be interpreted to have any limiting effect on any different claims containing different or more general teachings described herein, or that the particular aspects are somehow limited in some way other than the inherent meanings of the language literally used therein.
[0117] Aspect 1A: A modular multilevel converter (MMC) for AC to AC power conversion, the converter comprising an input terminal for receiving input AC current, an output terminal for outputting output AC current, and at least one converter module comprising: (a) a circuit loop connected to the input terminal, and comprising at least one phase leg, wherein each of the at least one phase leg comprises: (i) an upper arm comprising an upper set of at least one series-connected half-bridge submodule; and (ii) a lower arm comprising a lower set of at least one series-connected half-bridge submodule, wherein, within each of the at least one phase leg, the upper and lower sets are connected in series with each other at a connection point, and oppositely oriented to each other to allow for DC power exchange between the upper and lower arm for charge balancing between capacitors of the at least one half-bridge submodule of the upper set and capacitors of the at least one half-bridge submodule of the lower set; and (b) a filter connected to the connection point and the output terminal, wherein the filter comprises one or more components allowing flow of AC current from the connection point of the circuit loop to the output terminal.
[0118] Aspect 1B: A method for operating a modular multilevel converter (MMC) for AC to AC power conversion, the method comprising: applying input AC current at an input terminal of at least one converter module of the converter, wherein the at least one converter modules comprises: (a) a circuit loop connected to the input terminal, and comprising at least one phase leg, wherein each of the at least one phase legs comprises: (i) an upper arm comprising an upper set of at least one series-connected half-bridge submodule; and (ii) a lower arm comprising a lower set of at least one series-connected half-bridge submodule, wherein, within each of the at least one phase leg, the upper and lower sets are connected in series with each other at a connection point and oppositely oriented to each other to allow for DC power exchange between the upper and lower arm for charge balancing between capacitors of the at least one half-bridge submodule of the upper set and capacitors of the at least one half-bridge submodule of the lower set: (b) a filter connected to the connection point and an output terminal of the converter, wherein the filter comprises one or more components to allow for flow of AC current from the connection point of the circuit loop to the output terminal; and generating converted output AC current at the output terminal.
[0119] Aspect 1C: A modular multilevel converter (MMC) for AC to AC power conversion, the converter comprising an input terminal for receiving input AC current, an output terminal for outputting output AC current, and at least one converter module comprising: (a) a circuit loop connected to the input terminal, and comprising at least one phase leg, wherein each of the at least one phase leg comprises: (i) an upper arm comprising an upper set of at least one series-connected capacitor-based switching submodule; and (ii) a lower arm comprising a lower set of at least one series-connected capacitor-based switching submodule, wherein, within each of the at least one phase leg, the upper and lower sets are connected in series with each other at a connection point, and oppositely oriented to each other to allow for DC power exchange between the upper and lower arm for charge balancing between capacitors of the at least one capacitor-based switching submodule of the upper set and capacitors of the at least one capacitor-based switching submodule of the lower set; and (b) a filter connected to the connection point and the output terminal, wherein the filter comprises one or more components allowing flow of AC current from the connection point of the circuit loop to the output terminal.
[0120] Aspect 1D: A method for operating a modular multilevel converter (MMC) for AC to AC power conversion, the method comprising: applying input AC current at an input terminal of at least one converter module of the converter, wherein the at least one converter modules comprises: (a) a circuit loop connected to the input terminal, and comprising at least one phase leg, wherein each of the at least one phase legs comprises: (i) an upper arm comprising an upper set of at least one series-connected capacitor-based switching submodule; and (ii) a lower arm comprising a lower set of at least one series-connected capacitor-based switching submodule, wherein, within each of the at least one phase leg, the upper and lower sets are connected in series with each other at a connection point and oppositely oriented to each other to allow for DC power exchange between the upper and lower arm for charge balancing between capacitors of the at least one capacitor-based switching submodule of the upper set and capacitors of the at least one capacitor-based switching submodule of the lower set: (b) a filter connected to the connection point and an output terminal of the converter, wherein the filter comprises one or more components to allow for flow of AC current from the connection point of the circuit loop to the output terminal; and generating converted output AC current at the output terminal.
[0121] Aspect 2: The MMC of any one of Aspects 1A and 1C, the method of any one of Aspects 1B and 1D wherein within the upper arm or lower arm, the at least one series-connected half-bridge submodule comprises a plurality of series-connected half-bridge submodules.
[0122] Aspect 3: The MMC of any one of Aspects 1A, 1C and 2, the method of any one of Aspects 1B, 1D and 2, wherein a different number of series-connected half-bridge submodules are located in the upper arm and lower arm.
[0123] Aspect 4: The MMC of any one of Aspects 1A, 1C and 2 to 3, the method of any one of Aspects 1B, 1D and 2 to 3, wherein within the at least one phase leg, a DC voltage is generated between the upper and lower arms consequent of the DC power exchange.
[0124] Aspect 5: The MMC of any one of Aspects 1A, 1C and 2 to 4, the method of any one of Aspects 1B, 1D and 2 to 4, wherein the at least one phase leg comprises a first phase leg and a second phase leg, and a first connection point connects the upper and lower sets of the first phase leg, and a second connection point connects the upper and lower sets of the second phase leg.
[0125] Aspect 6: The MMC of any one of Aspects 1A, 1C and 2 to 5, the method of any one of Aspects 1B, 1D and 2 to 5, wherein the at least one half-bridge submodule of the upper and lower arms of the first phase leg, and the at least one half-bridge submodule of the upper and lower arms of the second phase leg, are oriented to allow for flow of a circulating current through the first and second phase legs of the current loop.
[0126] Aspect 7: The MMC of any one of Aspects 1A, 1C and 2 to 6, the method of any one of Aspects 1B, 1D and 2 to 6, wherein the filter is connected in series with, and in between the first connection point and the second connection point.
[0127] Aspect 8: The MMC of any one of Aspects 1A, 1C and 2 to 7, the method of any one of Aspects 1B, 1D and 2 to 7, wherein the filter is adapted to impede flow of DC current from the first and second connection points to the output terminal.
[0128] Aspect 9: The MMC of any one of Aspects 1A, 1C and 2 to 8, the method of any one of Aspects 1B, 1D and 2 to 8, wherein the filter is adapted to allow flow of DC current between the first and second connection points of the circuit loop.
[0129] Aspect 10: The MMC of any one of Aspects 1A, 1C and 2 to 9, the method of any one of Aspects 1B, 1D and 2 to 9, wherein the filter is a first filter and the at least one phase leg comprises a phase leg, and the circuit loop further comprises: a second filter attached in parallel to the phase leg and coupled to the input terminal, wherein the second filter and the at least one half bridge submodule of the upper and lower arms of the phase leg, are oriented to allow for a flow of circulating current though the phase leg and the second filter.
[0130] Aspect 11: The MMC of any one of Aspects 1A, 1C and 2 to 10, the method of any one of Aspects 1B, 1D and 2 to 10, wherein the first filter is a high pass filter that blocks DC flow, and the second filter is a low pass filter that passes DC current flow.
[0131] Aspect 12: The MMC of any one of Aspects 1A, 1C and 2 to 11, the method of any one of Aspects 1B, 1D and 2 to 11, wherein the one or more components, of the filter, are selected from a group comprising: capacitors, inductors, resistors and active submodules.
[0132] Aspect 13: The MMC of any one of Aspects 1A, 1C and 2 to 12, the method of any one of Aspects 1B, 1D and 2 to 12, wherein the active submodules comprise half-bridge submodules.
[0133] Aspect 14: The MMC of any one of Aspects 1A, 1C and 2 to 13, the method of any one of Aspects 1B, 1D and 2 to 13, wherein the at least one converter module is coupled to at least one controller configured to generate and transmit modulating signals.
[0134] Aspect 15: The MMC of any one of Aspects 1A, 1C and 2 to 14, the method of any one of Aspects 1B, 1D and 2 to 14, wherein the at least one controller comprises a common mode current controller for controlling a fundamental AC current inside the at least one converter, and regulating the at least one converter's output power flow.
[0135] Aspect 16: The MMC of any one of Aspects 1A, 1C and 2 to 15, the method of any one of Aspects 1B, 1D and 2 to 15, wherein the common mode current controller comprises a proportional-integral-resonator (PIR) regulator that tracks AC references in the stationary frame with zero state error.
[0136] Aspect 17: The MMC of any one of Aspects 1A, 1C and 2 to 16, the method of any one of Aspects 1B, 1D and 2 to 16, wherein the common mode current controller further comprises a phase lead compensator.
[0137] Aspect 18: The MMC of any one of Aspects 1A, 1C and 2 to 17, the method of any one of Aspects 1B, 1D and 2 to 17, wherein the at least one controller comprises a second harmonic suppression controller for suppressing unwanted second harmonic circulating AC current.
[0138] Aspect 19: The MMC of any one of Aspects 1A, 1C and 2 to 18, the method of any one of Aspects 1B, 1D and 2 to 18, wherein the second harmonic suppression controller comprises a proportional-resonant (PR) regulator, and a feed forward control for decoupling disturbances.
[0139] Aspect 20: The MMC of any one of Aspects 1A, 1C and 2 to 19, the method of any one of Aspects 1B, 1D and 2 to 19, wherein the at least one controller is used for regulating submodule capacitor voltage by controlling the common mode voltage and the differential voltage.
[0140] Aspect 21: The MMC of any one of Aspects 1A, 1C and 2 to 20, the method of any one of Aspects 1B, 1D and 2 to 20, wherein the at least one controller comprises: (i) a resonant controller in an inner current loop for regulating the fundamental AC current, and (ii) a proportion integral (PI) controller on an outer voltage loop, wherein the resonant controller and the PI controller are used for controlling the command mode voltage; two PI controllers in the inner current loop and an outer voltage loop to control DC current, wherein the two PI controllers are used for controlling the differential mode voltage,
[0141] Aspect 22: The MMC of any one of Aspects 1A, 1C and 2 to 21, the method of any one of Aspects 1B, 1D and 2 to 21, wherein the at least one controller controls a circulating DC current to counter the fundamental AC power imbalance between the upper and lower arms in each of the at least one phase leg.
[0142] Aspect 23: The MMC of any one of Aspects 1A, 1C and 2 to 22, the method of any one of Aspects 1B, 1D and 2 to 22, wherein the at least one converter module is configured to provide a voltage phase shift at the output terminal relative to the input terminal.
[0143] Aspect 24: The MMC of any one of Aspects 1A, 1C and 2 to 23, the method of any one of Aspects 1B, 1D and 2 to 23, wherein the one or both of the upper and lower sets comprises two or more parallel sets of series-connected half-bridge submodules.
[0144] Aspect 25: The MMC of any one of Aspects 1A, 1C and 2 to 24, the method of any one of Aspects 1B, 1D and 2 to 24, wherein the at least one converter module comprises three converter modules, each of the three converter modules having an input terminal coupled to a different phase of AC current.
[0145] Aspect 26: The MMC of any one of Aspects 1A, 1C and 2 to 25, the method of any one of Aspects 1B, 1D and 2 to 25, wherein three converter modules are coupled in a wye connection arrangement.
[0146] Aspect 27: The MMC of any one of Aspects 1A, 1C and 2 to 26, the method of any one of Aspects 1B, 1D and 2 to 26, wherein the three converter modules are coupled in a delta connection arrangement.
[0147] Aspect 28: The MMC of any one of Aspects 1A and 2 to 27, the method of any one of Aspects 1B and 2 to 27 wherein within the at least one phase leg, the upper or lower sets further comprise a series-connected full-bridge submodules or a capacitor-based switching submodule with equivalent functionality to a full-bridge submodule.
[0148] Aspect 29: The MMC of any one of Aspects 1C and 2 to 27, the method of any one of aspects 1D and 2 to 26, wherein the capacitor-based switching submodule comprises at least one of a half-bridge submodule, a full-bridge submodule or a submodule with equivalent functionality to a full-bridge submodule.
[0149] Aspect 30: A modular multilevel converter (MMC) for AC to AC power conversion, comprising or consisting essentially of any combination of elements or features disclosed herein.
[0150] Aspect 31: A method for operating a modular multilevel converter (MMC) for AC to AC power conversion, comprising any combination of steps, elements or features disclosed herein.
Interpretation
[0151] The corresponding structures, materials, acts, and equivalents of all means or steps plus function elements in the claims appended to this specification are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed.
[0152] References in the specification to one embodiment, an embodiment, etc., indicate that the embodiment described may include a particular aspect, feature, structure, or characteristic, but not every embodiment necessarily includes that aspect, feature, structure, or characteristic. Moreover, such phrases may, but do not necessarily, refer to the same embodiment referred to in other portions of the specification. Further, when a particular aspect, feature, structure, or characteristic is described in connection with an embodiment, it is within the knowledge of one skilled in the art to affect or connect such module, aspect, feature, structure, or characteristic with other embodiments, whether or not explicitly described. In other words, any module, element or feature may be combined with any other element or feature in different embodiments, unless there is an obvious or inherent incompatibility, or it is specifically excluded.
[0153] It is further noted that the claims may be drafted to exclude any optional element. As such, this statement is intended to serve as antecedent basis for the use of exclusive terminology, such as solely, only, and the like, in connection with the recitation of claim elements or use of a negative limitation. The terms preferably, preferred, prefer, optionally, may, and similar terms are used to indicate that an item, condition or step being referred to is an optional (not required) feature of the invention.
[0154] The singular forms a, an, and the include the plural reference unless the context clearly dictates otherwise. The term and/or means any one of the items, any combination of the items, or all of the items with which this term is associated. The phrase one or more is readily understood by one of skill in the art, particularly when read in context of its usage.
[0155] The term about can refer to a variation of +5%, +10%, +20%, or +25% of the value specified. For example, about 50 percent can in some embodiments carry a variation from 45 to 55 percent. For integer ranges, the term about can include one or two integers greater than and/or less than a recited integer at each end of the range. Unless indicated otherwise herein, the term about is intended to include values and ranges proximate to the recited range that are equivalent in terms of the functionality of the composition, or the embodiment.
[0156] As will be understood by one skilled in the art, for any and all purposes, particularly in terms of providing a written description, all ranges recited herein also encompass any and all possible sub-ranges and combinations of sub-ranges thereof, as well as the individual values making up the range, particularly integer values. A recited range includes each specific value, integer, decimal, or identity within the range. Any listed range can be easily recognized as sufficiently describing and enabling the same range being broken down into at least equal halves, thirds, quarters, fifths, or tenths. As a non-limiting example, each range discussed herein can be readily broken down into a lower third, middle third and upper third, etc.
[0157] As will also be understood by one skilled in the art, all language such as up to, at least, greater than, less than, more than, or more, and the like, include the number recited and such terms refer to ranges that can be subsequently broken down into sub-ranges as discussed above. In the same manner, all ratios recited herein also include all sub-ratios falling within the broader ratio.
REFERENCES
[0158] All publications, patents and patent applications mentioned in this specification, and/or listed below, are indicative of the level of skill of those skilled in the art to which this invention pertains and are herein incorporated by reference to the same extent as if each individual publication, patent, or patent applications was specifically and individually indicated to be incorporated by reference. The reference numbers below correspond to reference numbers mentioned in the specification above. [0159] [1] M. Glinka and R. Marquardt, A new AC/AC multilevel converter family, IEEE Trans. Ind. Electron., vol. 52, no. 3, pp. 662-669, June 2005. [0160] [2] L. Baruschka and A. Mertens, A New Three-Phase AC/AC Modular Multilevel Converter With Six Branches in Hexagonal Configuration, IEEE Trans. Ind. Appl., vol. 49, no. 3, pp. 1400-1410 May 2013. [0161] [3] Z. He, P. Guo, Z. Shuai, Q. Xu, A. Luo, and J. M. Guerrero, Modulated Model Predictive Control for Modular Multilevel AC/AC Converter, IEEE Trans. Power Electron., vol. 34, no. 10, pp. 10359-10372, October 2019. [0162] [4] P. Blaszczyk, Hex-Y-A New Modular Multilevel Converter Topology for a Direct AC-AC Power Conversion, 2018 20th Eur. Conf. Power Electron. Appl. EPE18 ECCE Eur., 2018. [0163] [5] M. Lei et al., A Single-Phase Five-Branch Direct AC-AC Modular Multilevel Converter for Railway Power Conditioning, IEEE Trans. Ind. Electron., vol. 67, no. 6, pp. 4292-4304, June 2020. [0164] [6] M. Tanta, J. G. Pinto, V. Monteiro, A. P. Martins, A. S. Carvalho, and J. L. Afonso, Topologies and Operation Modes of Rail Power Conditioners in AC Traction Grids: Review and Comprehensive Comparison, Energies, vol. 13, no. 9, Art. no. 9, January 2020. [0165] [7] B. Li, J. Hu, S. Zhou, and D. Xu, Hybrid back-to-back MMC system for variable speed AC machine drives, CPSS Trans. Power Electron. Appl., vol. 5, no. 2, pp. 114-125, June 2020. [0166] [8] F. Qin, T. Hao, and F. Gao, A Railway Power Conditioner Using Direct AC-AC Modular Multilevel Converter, in 2019 2nd International Conference on Smart Grid and Renewable Energy (SGRE), November 2019, pp. 1-5. [0167] [9] J. A. Ferreira, The Multilevel Modular DC Converter, IEEE Trans. Power Electron., vol. 28, no. 10, pp. 4460-4465, October 2013. [0168] [10] S. Du, A. Dekka, B. Wu, and N. Zargari, Modular multilevel converters: analysis, control, and applications. John Wiley & Sons, 2017. [0169] [11] M. Tanta et al., Simplified rail power conditioner based on a half-bridge indirect AC/DC/AC Modular Multilevel Converter and a V/V power transformer, in IECON 201743rd Annual Conference of the IEEE Industrial Electronics Society, October 2017, pp. 6431-6436. [0170] [12] L. Liu and N. Dai, Hybrid railway power conditioner based on half-bridge modular multilevel converter, in 2016 IEEE Energy Conversion Congress and Exposition (ECCE), September 2016, pp. 1-7. [0171] [13] S. Angkititrakul and R. W. Erickson, Control and implementation of a new modular matrix converter, in Nineteenth Annual IEEE Applied Power Electronics Conference and Exposition, 2004. APEC '04, February 2004, vol. 2, pp. 813-819 vol. 2. [0172] [14] M. A. Perez, J. Rodriguez, E. J. Fuentes, and F. Kammerer, Predictive Control of AC-AC Modular Multilevel Converters, IEEE Trans. Ind. Electron., vol. 59, no. 7, pp. 2832-2839, July 2012. [0173] [15] M. Lei et al., FullDegree of Freedom Based Control Scheme of the Single-Phase Direct AC-AC Modular Multilevel Converter for Railway Power Conditioning Under Asymmetric Branch Conditions, IEEE Trans. Ind. Electron., vol. 67, no. 3, pp. 1671-1683, March 2020. [0174] [16] Lei, Y. Li, Z. Li, F. Xu, C. Zhao, and P. Wang, A Single-Phase Direct AC-AC Modular Multilevel Converter for Railway Power Conditioning, in 2018 20th European Conference on Power Electronics and Applications (EPE '18 ECCE Europe), September 2018, p. P.1-P.10. [0175] [17] T. Soong and P. W. Lehn, Internal Power Flow of a Modular Multilevel Converter With Distributed Energy Resources, IEEE J. Emerg. Sel. Top. Power Electron., vol. 2, no. 4, pp. 1127-1138, December 2014. [0176] [18] J. Zhang, Z. Wang and S. Shao, A three-phase modular multilevel DC-DC converter for power electronic transformer applications, IEEE J. Emerg. Sel. Topics Power Electron., vol. 5, no. 1, pp. 140-150, March 2017. [0177] [19] P. Bravo, J. Pereda, M. M. C. Merlin, S. Neira, T. Green, and F. Rojas, Modular Multilevel Matrix Converter as Solid State Transformer for Medium and High Voltage Substations, IEEE Trans. Power Deliv., pp. 1-1, 2022.