Light-blocking fabric and manufacturing method therefor

Abstract

The present invention relates to: a light-blocking fabric usable in blinds for shading or wind protection; and a manufacturing method therefor. The light-blocking fabric including: two light-shielding parts which are made of a non-transparent fabric; and a light-transmitting part located between the two light-shielding parts, and attached to a position that is at least half of any one surface of the light-shielding parts so as to overlap therewith in the longitudinal direction, wherein the light-shielding parts and the light-transmitting part can be attached together by various methods such as hot melting, an adhesive, sewing, or ultrasonic welding.

Claims

1. A manufacturing method for a light-blocking fabric, the manufacturing method comprising: (a) a first injection step of unwinding two light-shielding part fabrics wound in two separate roll forms, respectively, and injecting the two light-shielding part fabrics into a fabric processing apparatus in a longitudinal direction; (b) a coating step of coating an adhesive onto at least half of a width of each of the two light-shielding part fabrics in the longitudinal direction while the two light-shielding part fabrics move along a guide part of the fabric processing apparatus; (c) a second injection step of unwinding a light-transmitting mesh fabric wound in a roll form, horizontally arranging, and injecting the light-transmitting mesh fabric into the fabric processing apparatus in the longitudinal direction such that the light-transmitting mesh fabric overlaps each of the two light-shielding part fabrics on which the adhesive has been coated in the coating step in the longitudinal direction; (d) a manufacturing step of manufacturing the light-blocking fabric by attaching, to the light-transmitting mesh fabric injected in the second injection step, the two light-shielding part fabrics on which the adhesive has been coated in the coating step such that two opposite sides of an inner surface of the light-transmitting mesh fabric at both ends in a width direction thereof are attached to the two light-shielding part fabrics, respectively, wherein the longitudinal direction is perpendicular to the width direction, and wherein the light-transmitting mesh fabric starts bonding with each of the two light-shielding part fabrics at a position that is at least half of the width of each of the two light-shielding part fabrics; and (e) a winding step of winding, in a roll form, the light-blocking fabric manufactured in the manufacturing step about an axis perpendicular to the longitudinal direction, wherein the light-blocking fabric is not cut between the first injection step and the winding step.

2. The manufacturing method of claim 1, wherein the two light-shielding part fabrics and the light-transmitting mesh fabric between the two light-shielding part fabrics are attached together with a hot melt or adhesive.

3. The manufacturing method of claim 1, wherein the two light-shielding part fabrics and the light-transmitting mesh fabric between the two light-shielding part fabrics are attached together by sewing or ultrasonic welding.

4. The manufacturing method of claim 1, further comprising: cutting the light-blocking fabric in the longitudinal direction to a plurality of light-blocking fabric units of a predetermined length.

5. The manufacturing method of claim 1, wherein the two light-shielding part fabrics are injected into a fabric processing apparatus in parallel.

6. A blind including the light-blocking fabric manufactured according to the method of claim 1.

Description

DESCRIPTION OF DRAWINGS

(1) FIG. 1 is a view illustrating a configuration of a light-blocking fabric according to the present invention.

(2) FIG. 2 is a conceptual view illustrating a manufacturing method for a light-blocking fabric according to the present invention.

(3) FIG. 3 is a sectional view illustrating a problem occurring in the Document 1 invented by the present inventor.

(4) FIG. 4 is a sectional view illustrating an improved appearance due to the light-blocking fabric according to the present invention.

(5) FIGS. 5 to 8 are plan views illustrating a method of improving the Document 1 invented by the present inventor.

(6) FIG. 9 is a conceptual view illustrating an example of a method of coupling a plurality of pieces of the light-blocking fabric according to the present invention.

(7) FIG. 10 is a perspective view illustrating a fixing means in the form of a clip for fixing the light-blocking fabric manufactured by the manufacturing method according to the embodiment.

(8) FIG. 11 is a view illustrating a state in which a blind formed by fixedly coupling a plurality of pieces of the light-blocking fabric manufactured by the manufacturing method according to an embodiment is unfolded so that the fabric pieces are arranged at a regular interval.

(9) FIG. 12 is a view illustrating a state in which the blind formed by fixedly coupling the plurality of pieces of the light-blocking fabric manufactured by the manufacturing method according to the embodiment.

DESCRIPTION OF THE REFERENCE NUMERALS IN THE DRAWINGS

(10) 100: light-blocking fabric 110: light-shielding part 120: light-transmitting part 130: installation hole 140: fixing means 141: coupling hole 143: space 145: fixing pin 200: blind housing 210: guide rail 220: roller 230: adjustment cord

BEST MODE

(11) Hereinbelow, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings such that the invention can be easily embodied by one of ordinary skill in the art to which this invention belongs.

(12) The present invention provides a light-blocking fabric which can be wound in a roll form uniformly without wrinkles on a light-shielding part and a light-transmitting part by balancing the thickness of the light-shielding part and the light-transmitting part, and can enable a blind to avoid the problem that the gaps in the blind may be eccentrically widened when the blind is folded as needed.

(13) Referring to FIG. 1, the light-blocking fabric 100 according to the present invention is a light-blocking fabric which includes two light-shielding parts 110 made of a non-transparent fabric, and a light-transmitting part 120 made of a mesh fabric, located between the two light-shielding parts 110, and attached to a position that is at least half of any one surface of the light-shielding parts 110 so as to overlap therewith along the longitudinal direction. The light-blocking fabric can be used for blinds by continuously coupling adjacent light-blocking fabrics to each other.

(14) In order to manufacture the above-described light-blocking fabric 100, the light-shielding parts 110 may use a fabric capable of blocking light into the room due to the low passage of light and wind, and a fabric such as non-transparent fabric.

(15) The light-transmitting part 120 may use a fabric which is made of a mesh material capable of allowing the passage of air between the indoor and outdoor spaces while the light-shielding part 110 blocks light, and transmitting a certain amount of light. The material of the light-transmitting part 120 is not limited to a specific one. For example, a thin mesh cloth which is free to bend may be used, and various types of mesh fabrics may be selectively attached depending on the pattern or shape. Functionally, it is preferable to use a material having a transparency capable of appropriately reducing the shading and light level in the room.

(16) Referring to FIG. 2, in order to manufacture the light-blocking fabric 100, the prevent invention provides a manufacturing method for a light-blocking fabric, the method including: (a) a first injection step of unwinding two light-shielding part fabrics wound in a roll form, and injecting the same into a fabric processing apparatus; (b) a coating step of coating, with an adhesive, the position of at least half of any one surface of the two light-shielding part fabrics in the longitudinal direction while the two light-shielding part fabrics move along a guide part of the fabric processing apparatus; (c) a second injection step of unwinding a mesh fabric wound in a roll form, horizontally arranging and injecting the same into the fabric processing apparatus such that the same overlaps with the two light-shielding part fabrics on which the adhesive is coated in the coating step, at a position therebetween; (d) a manufacturing step of manufacturing a light-blocking fabric by attaching, to the mesh fabric injected in the second injection step, the two light-shielding part fabrics on which the adhesive is coated in the coating step along the guide part of the fabric processing apparatus; and (e) a winding step of winding, in a roll form, the light-blocking fabric manufactured in the manufacturing step.

(17) At this time, the mesh fabric may be transferred to be positioned parallel to the longitudinal direction at a position of at least half of any one surface of the two fabrics so that the two fabrics and the mesh fabric integrally overlap with each other to manufacture a light-blocking fabric 100.

(18) In particular, the manufactured light-blocking fabric 100 may be configured to be able to be wound by the fabric processing apparatus in a roll form without being limited by length, and thus the light-blocking fabric 100 may also be manufactured in a roll form. However, the present invention is not limited to this.

(19) In order to integrally attach the above fabrics and mesh fabric in an overlapping form, a hot melt subjected to thermal treatment may be applied to the position of at least half of any one surface of the fabrics, or a fabric adhesive may be applied to the position, and then the fabrics and mesh fabric may be compressed to be attached together. The fabrics and mesh fabric may also be coupled to each other by stitching, sewing, or ultrasonic welding, and thus the fabrics and mesh fabric may be bonded together by various methods without being limited by the attachment method, thereby forming the light-shielding parts 110 and the light-transmitting part 120 of the light-blocking fabric 100 according to the present invention.

(20) After the light-blocking fabric 100 in which the fabrics and mesh fabric are coupled to each other is manufactured as described above, when used for a blind, the light-blocking fabric may be cut to a predetermined length suitable for a space where the blind is to be installed, and then cut pieces may be coupled to each other to form a blind. When using the above-described light-blocking fabric 100, there is an advantage in that blinds can be installed in a desired length without being constrained by space.

(21) Referring to FIG. 3, the Document 1 is a light-blocking fabric comprised of a single light-shielding part 110 and a light-transmitting part 120 connected to the end thereof. When a blind is manufactured by fixedly coupling a plurality of pieces of the light-blocking fabric, when the blind is adjusted to be closed for shading or wind protection, the gaps in the blind may be eccentrically widened due to the property of the light-transmitting part 120 that tends to be unfolded.

(22) Accordingly, in the present invention, the two light-shielding parts 110 and the light-transmitting part 120 attached between the two light-shielding parts 110 are configured such that the light-transmitting part 120 is integrally attached to the position of at least half of any one surface of the two light-shielding parts 110 so as to overlap therewith along the longitudinal direction. Thus, as illustrated in FIG. 4, the present invention has an advantage in that the property of the light-transmitting part 120 that tends to be unfolded can be sufficiently suppressed when the blind is adjusted to be closed for shading or wind protection, whereby the the closed blind can avoid the problem that the gaps in the blind may be eccentrically widened, while maintaining shape.

(23) This may be described with reference to FIGS. 5 to 8. As illustrated in FIGS. 5 and 6, the light-transmitting part 120 may be integrally attached along the longitudinal direction to a position of an end or less than half of any one surface of the two light-shielding parts 110, but in this case, the property of the light-transmitting part 120 that tends to be unfolded cannot be sufficiently suppressed, causing a problem in that the gaps in the blind may be eccentrically widened as in the Document 1.

(24) However, as illustrated in FIGS. 7 and 8, when the light-transmitting part 120 is integrally attached to the position of at least half of any one surface of the two light-shielding parts 110 so as to overlap therewith along the longitudinal direction, the property of the light-transmitting part 120 that tends to be unfolded can be sufficiently suppressed when the blind is adjusted to be closed for shading or wind protection, thereby enabling the closed blind to avoid the problem that the gaps in the blind may be eccentrically widened, while maintaining shape.

(25) The above-described pieces of the light-blocking fabric 100 may be coupled to each other by various methods. For example, referring to FIG. 9, a plurality of installation holes 130 are formed in each of the pieces of the light-blocking fabric 100 by using an auger or a punching machine to install the blind. The above-described installation holes 130 may be formed at corresponding positions so that two adjacent pieces of the light-blocking fabric 100 can be coupled to each other, and each of the pieces of the light-blocking fabric 100 and an adjacent piece of the light-blocking fabric 100 may be connected and coupled to each other using a fixing means 140 detachably attached to the installation holes 130.

(26) Further, to provide more robust coupling of upper sides of the pieces of the light-blocking fabric 100 when the plurality of pieces of the light-blocking fabric 100 are coupled to each other, the installation holes 130 may be formed in such a manner that a film of PET or metal material is attached between each of the pieces of the light-blocking fabric 100 and then drilled.

(27) Additionally, the fixing means 140 may use a means in a form of a detachable clip, and any other means can be used without limitation as long as being capable of fixing the pieces of the light-blocking fabric 100 to a rail of the blind, and allowing the light-shielding parts 110 to be tiltable.

(28) Additionally, when more robust coupling of the above-described pieces of the light-blocking fabric 100 is desired, materials such as a removable Velcro tape or weight may be attached to lower ends of the respective pieces of the light-blocking fabric 100 so that lower sides of the respective pieces of the light-blocking fabric 100 can be coupled to each other at positions corresponding to each other.

(29) The light-blocking fabric 100 according to the present invention manufactured as described above is characterized in that a roll-type fabric comprised of the light-shielding parts 110 and the light-transmitting part 120 can be cut to fit the length according to the space in which the roll-type fabric is installed, and thus there is an advantage in that the blind is easy to adjust in height during installation and easy to handle during working, and that the blind can be installed without being constrained by the installation space.

(30) Additionally, the light-transmitting part 120 can be embodied in a voluminous manner using a mesh fabric of various patterns thereby resulting in an elegant appearance. Furthermore, since the plurality of pieces of the light-blocking fabric 100 are connected to each other for installation when the blind is installed, the light-blocking fabric is easy to replace in case of contamination or damage. Moreover, the pieces of the light-blocking fabric 100 allows the passage of air between the indoor and outdoor spaces through the space between each of the pieces of the light-blocking fabric, thereby making it possible to provide a more comfortable environment compared to the environment in which a conventional blind is installed.

(31) Hereinafter, the present invention will be described in more detail with reference to an exemplary embodiment. The following example is only for an illustrative purpose of describing the present invention in detail and should not be construed as limiting the scope of the present invention.

EXAMPLE

(32) In this example, non-transparent fabrics and a mesh fabric wound in a roll form were put into a fabric processing apparatus, and the mesh fabric was attached between the non-transparent fabrics using a hot melt to manufacture a light-blocking fabric 100.

(33) Then, the manufactured light-blocking fabric 100 was cut to a predetermined length to form a plurality of pieces, and two installation holes 130 were drilled on an upper side of each of the pieces of the light-blocking fabric 100 using a punching machine to manufacture a plurality of pieces of light-blocking fabric 100 each of which includes light-shielding parts 110, with the installation holes 130 formed.

(34) Finally, each of the pieces of the light-blocking fabric 100 was positioned to face an adjacent piece of the light-blocking fabric 100 and then fixed using a fixing means 140 to couple lower ends of the adjacent pieces of the light-blocking fabric 100 to each other.

(35) Referring to FIG. 10, the fixing means 140 in a form of a clip has a coupling hole 141 corresponding to each of a plurality of installation holes 130 formed in the pieces of the light-blocking fabric 100, so as to allow upper sides of each adjacent pieces of the light-blocking fabric 100 to be coupled to each other. The adjacent pieces of the light-blocking fabric 100 were positioned in a space 143 defined in the clip-shaped fixing means 140, and the upper sides of the adjacent pieces of the light-blocking fabric 100 were fixedly coupled to each other by a wedge-shaped fixing pin 145 passing through each of the installation holes 130 and each of the respective coupling holes 141.

(36) Referring to FIG. 11, the pieces of the light-blocking fabric 100 were fastened to a roller 220 of a guide rail 210 included in a blind housing 200 which will be described later so that the pieces of the light-blocking fabric 100 can be horizontally folded or unfolded over the guide rail 210, whereby a blind was completed.

(37) Referring to FIG. 12, the blind housing 200 used to manufacture the blind according to the example was configured using a conventionally known one, the clip-shaped fixing means 220 was attached to each of plurality of rollers 220 that allows the pieces of the light-blocking fabric 100 to be horizontally folded or unfolded over the guide rail 210, and an adjustment cord 230 was installed to be attached to the fixing means 140 to allow the blind to be tilted by equal to or greater than 90 and to tilt the fixing means 140, wherein the adjustment cord 230 was configured to be located at a position passing through the upper side of the fixing means 140 so that the adjustment cord 230 is fastened, and to allow the tilting of the pieces of the light-blocking fabric 100.

(38) In this state, when the adjustment line 230 is pulled to shield the indoor and outdoor spaces, upper portions of the respective light-shielding parts 110 of the pieces of the light-blocking fabric 100 fixed by the fixing means 140 are tilted by 90, allowing the respective light-shielding parts 110 to be maintained in a state substantially parallel to the window glass. Here, each surface of the light-shielding parts 110 is not deformed in the center portion thereof, and tilting force of the fixing means 140 allows the light-shielding parts 110 made of a non-light transmitting fabric to completely shield the indoor and outdoor spaces. Furthermore, when the respective light-shielding parts 110 are maintained in the direction perpendicular to the window glass, the indoor and outdoor spaces are opened. Thus, it was possible to manufacture a blind capable of lighting and ventilation through light-transmitting parts 120.

(39) Although embodiments of the present invention were described in detail above, the scope of the present invention is not limited to a specific embodiment described above. It should be understood by those of ordinary skill in the art that various changes and modifications from the spirit of the present invention defined in the appended claims without departing from the gist of the present invention and such changes and modifications belong to the spirit and scope of the present invention.

INDUSTRIAL APPLICABILITY

(40) According to the present invention, a light-blocking fabric is manufactured by attaching a light-transmitting part along a longitudinal direction to a position of at least half of any one surface of two light-shielding parts. Thus, when wound in a roll form, the light-blocking fabric can be wound uniformly without wrinkles on the light-shielding parts and the light-transmitting part by balancing the thickness of the light-shielding parts and the light-transmitting part, thereby making it possible to prevent the problem of degrading the aesthetic appearance due to wrinkles. It is also possible to prevent the problem that when a blind manufactured using the light-blocking fabric is folded as need, the gaps in the blind may be eccentrically widened. Thus, the present invention can be more effectively used in the field of manufacturing a light-blocking fabric used for blinds.