Power semiconductor device and manufacturiing method
12199144 · 2025-01-14
Assignee
Inventors
Cpc classification
H10D12/481
ELECTRICITY
H10D30/0297
ELECTRICITY
H10D62/127
ELECTRICITY
International classification
H01L29/06
ELECTRICITY
H01L29/417
ELECTRICITY
H01L29/66
ELECTRICITY
H01L29/739
ELECTRICITY
Abstract
A power semiconductor device comprises a semiconductor body, a gate electrode, and an extraction electrode, wherein the semiconductor body comprises a source region of a first conductivity type, well region of a second conductivity type different from the first conductivity type at the gate electrode, a drift region which is of the first conductivity type, and a barrier region which is of the first conductivity type, the barrier region is located between the drift region and the extraction electrode.
Claims
1. A power semiconductor device comprising a semiconductor body, a gate electrode, a source electrode and an extraction electrode, the gate electrode is separated from the semiconductor body by a gate insulator which is electrically insulating, wherein the semiconductor body comprises: a source region of a first conductivity type directly at the source electrode and directly at the gate insulator, a well region of a second conductivity type different from the first conductivity type directly at the gate insulator and directly at the source region, a drift region which is of the first conductivity type that electrically follows the well region at a side remote from the source region and is directly at the gate insulator, an extraction region directly at the extraction electrode which is of the second conductivity type, and a barrier region assigned to the extraction electrode which is of the first conductivity type, the barrier region is located directly between the drift region and the extraction electrode (34) so that the extraction region is located between the barrier region and the extraction electrode and is surrounded all around by the barrier region which forms a well the extraction region is located in, and the barrier region is distant from the gate insulator, wherein the well region and the extraction region have the same maximum doping concentrations and/or the same doping depth profile.
2. The power semiconductor device according to claim 1, wherein the semiconductor body further comprises a deep doping region which is of the second conductivity type, the deep doping region is located between the barrier region and at least part of the drift region, wherein a depth of the deep doping region into the semiconductor body exceeds a depth of the well region.
3. The power semiconductor device according to claim 2, wherein the deep doping region is located directly at least at some lateral sides of the barrier region, wherein a maximum doping concentration of the deep doping region exceeds a maximum doping concentration of the well region by at least a factor of two.
4. The power semiconductor device according to claim 2, wherein a bottom side of the barrier region is at least partially free of the deep doping region.
5. The power semiconductor device according to claim 2, wherein the gate electrode is accommodated in a trench, wherein the gate electrode extends deeper into the semiconductor body than the well region, wherein the deep doping region extends at least as far into the semiconductor body as the gate electrode.
6. The power semiconductor device according to claim 1, wherein the semiconductor body further comprises an enhancement region which is of the first conductivity type, wherein the enhancement region is located directly at a bottom side of the well region so that the enhancement region is located between the drift region and the well region, wherein a maximum doping concentration of the enhancement region exceeds a maximum doping concentration of the drift region by at least a factor of two.
7. A method to produce a power semiconductor device according to claim 6, the method comprising: providing the semiconductor body having the drift region which is of the first conductivity type, simultaneously creating the enhancement region and the barrier region which are of the first conductivity type, simultaneously creating the well region and the extraction region which are of the second conductivity type different from the first conductivity type, creating a source region which is of the first conductivity type, and applying the source electrode at the source region, the gate electrode at the well region and the extraction electrode at the extraction region, the barrier region is located directly between the drift region and the extraction electrode.
8. The power semiconductor device according to claim 1, wherein the gate electrode is accommodated in a trench, wherein the gate electrode extends deeper into the semiconductor body than the well region.
9. The power semiconductor device according to claim 1, wherein, seen in top view of the semiconductor body, the gate electrode comprises 2N stripes, N is a natural number larger than or equal to one, wherein the 2N stripes define N active cells of the power semiconductor device.
10. The power semiconductor device according to claim 9, wherein the source electrode comprises N lines, wherein, seen in top view of the semiconductor body, each one of the N lines is assigned to one of the N active cells and is located between the respective two stripes of the gate electrode.
11. The power semiconductor device according to claim 9, wherein N is a natural number larger than or equal to two, wherein the extraction electrode comprises a plurality of contact points, wherein, seen in top view of the semiconductor body, the contact points are arranged in each case between two adjacent active cells.
12. The power semiconductor device according to claim 11, wherein, seen in top view of the semiconductor body, the contact points are arranged along a straight line, wherein the contact points fill at most 5% of the straight line, and wherein a length of each one of the contact points along the straight line is at most 50% of a distance between the adjacent active cells.
13. The power semiconductor device according to claim 1, wherein the semiconductor body further comprises a plug which is of the second conductivity type, wherein the plug is configured to electrically contact the well region, wherein the source region, the plug and the extraction electrode are configured to be at the same electric potential.
14. The power semiconductor device according to claim 1, which is an insulated-gate bipolar transistor, IGBT, configured for a voltage of at least 0.65 kV between a drain electrode and an emitter electrode of the IGBT.
Description
IN THE FIGURES
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12) Moreover, at the top side 20, the semiconductor body 2 comprises a source region 21 which is also of the first conductivity type, but with a maximum doping concentration higher than that of the drift region 23. The source region 21 is electrically contacted by means of a source electrode 32. The source electrode 32 may be applied on a top side 20 of the semiconductor body 2 or may be partially or completely located in a recess formed at the top side 20 into the semiconductor body 2.
(13) The source region 21 can be divided in a plurality of sub-regions. However, because all the sub-regions work in the same way and may be on the same electric potential, for simplicity in the following only one source region 21 is explicitly referred to although there can be independent sub-regions or even electrically independent source regions, not shown. The same applies analogously to all other regions of the semiconductor body 2.
(14) Further, the semiconductor body 2 comprises a well region 22, for example, below the source region 21. The well region 22 is of a second conductivity type, for example, the well region 22 is p-doped. The well region 22 is located at a gate electrode 31 which is accommodated in trenches. The gate electrode 34 is electrically separated from the semiconductor body 2 by means of a gate insulator 4; for simplicity, the gate insulator 4 is only illustrated in
(15) Along the gate electrode 34, in operation of the power semiconductor device 1 a channel region 220 forms in which charge carrier conduction occurs. The gate electrode 34 extends deeper into the semiconductor body 2 than the well region 22. By two trenches and the source region 21 having, for example, two sub-regions, as well as by the well region 22 located between said two trenches, an active cell 5 is formed. It is possible that there is a plurality of the active cells 5, as illustrated in
(16) As an option there is a plug 24 to electrically contact the well region 22. The plug 24 may be located below the source electrode 32 and may be electrically contacted by the source electrode 32 so that the source region 21 and the plug 24 are on the same electric potential. Such a plug 24 can also be present in all other exemplary embodiments.
(17) As a further option, the semiconductor body 2 comprises an enhancement region 26 which is of the first conductivity type. The enhancement region 26 is on a side of the well region 22 remote from the top side 20. For example, the enhancement region 26 completely extends between the two assigned trenches, seen in cross-section A-A, compare
(18) For example, the power semiconductor device 1 is an insulated-gate bipolar transistor, IGBT for short. Hence, at a side of the drift region 23 remote from the well region 22, there is a collector region 25 which is of the second conductivity type, too. At the collector region 25, there is a collector electrode 33. Additionally, as a further option there can be a buffer region of the first conductivity type between the drift region 23 and the collector region 25, not shown. The doping concentration of such a buffer region can be higher than that of the drift region 23.
(19) Otherwise, if the power semiconductor device 1 is a field-effect transistor, then there is a drain region 251 instead of the collector region 25, and the collector electrode 33 is replaced with a drain electrode 331. This is illustrated in
(20) In the other Figures, the collector region 25 and the collector electrode 33, or the drain region 251 and the drain electrode 331, are not shown, and the respective devices could either be an IGBT or a field-effect transistor.
(21) Seen in top view of the top side 20, the gate electrode 31 may comprise a plurality of stripes 51, two of the stripes 51 define one of the active cells 5. In between two stripes 51 of a respective active cell 5, there is a line 53 of the source electrode 32. Optionally, the line 53 and the plug 24 can be congruent.
(22) In the embodiment of
(23) Moreover, the power semiconductor device 1 comprises an extraction electrode 34. The extraction electrode 34 can comprise or can be composed of a plurality of contact points 52 which are located between adjacent active cells 5 or, if there is only one active cell 5, on sides of the trenches remote from the source electrode 32. Further, near the extraction electrode 34, the semiconductor body 2 comprises a barrier region 28 which is of the first conductivity type. The barrier region 28 may form a well within which the extraction electrode 34 is located. Thus, all current to and/or from the extraction electrode 34 has to pass the barrier region 28 in intended use of the power semiconductor device 1.
(24) As an option, if there is a plurality of extraction electrodes 34 and/or a plurality of respective contact points 52, only one or some of the extraction electrodes 34 and/or the contact points 52 need to be provided with the barrier region 28. In other words, there can be a mixture of extraction electrodes 34 and/or respective contact points 52 provided with the barrier regions 28 and extraction electrodes 34 and/or contact points 52 not provided with a barrier region. However, preferably all of the extraction electrodes 34 and/or respective contact points 52 are provided with the at least one barrier region 28.
(25) As an option, directly at the extraction electrode 34 the semiconductor body 2 comprises an extraction region 27 which is of the second conductivity type. The extraction electrode 34 may only be in direct contact with the extraction region 27. On sides of the extraction region 27 facing away from the extraction electrode 34, the extraction region 27 may be surrounded all around by the barrier region 28, see the cross-sections A-A and B-B as illustrated in
(26) As a still further option, the semiconductor body 2 comprises a deep doping region 29 which is of the second conductivity type. For example, the deep doping region 29 is located along an arrangement line of the contact points 52. Hence, sides of the barrier region 28 facing the trenches with the gate electrode 31 can be free of the deep doping region 29. Further, a bottom side of the barrier region 28 remote from the top side 20 can also be free of the deep doping region 29, compare
(27) For example, for maximum doping concentrations of the different regions of the semiconductor body 2, the following applies, individually or in any combination: source region 21, plug 24, deep doping region 29, collector region 25 and/or drain region 251: at least 110.sup.18 cm.sup.3 or at least 510.sup.18 cm.sup.3 or at least 110.sup.19 cm.sup.3 and/or at most 510.sup.20 cm.sup.3 or at most 210.sup.20 cm.sup.3 or at most 110.sup.20 cm.sup.3; well region 22, enhancement region 26, extraction region 27 and/or barrier region 28, at least 510.sup.16 cm.sup.3 or at least 110.sup.17 cm.sup.3 and/or at most 510.sup.19 cm.sup.3 or at most 510.sup.18 cm.sup.3; drift region 23, depending on the voltage class of the power semiconductor device 1, at least 110.sup.11 cm.sup.3 or at least 110.sup.12 cm.sup.3 or at least 110.sup.13 cm.sup.3 and/or at most 110.sup.17 cm.sup.3 or at most 510.sup.16 cm.sup.3 or at most 110.sup.16 cm.sup.3.
(28) For example, a maximum doping concentration of the deep doping region 29 exceeds a maximum doping concentration of the well region 22 by at least a factor of two. Alternatively or additionally, a maximum doping concentration of the enhancement region 26 exceeds a maximum doping concentration of the drift region 23 by at least a factor of 10 or by at least a factor of 100.
(29) Referring to
(30) By means of the barrier region 28, an improved trade-off between long-term stability, in particular in view of robustness to gate insulator degradation, and static loss can be achieved. The barrier region can thus work together with the extraction region 27 and the deep doping region 29. The function of the barrier region 28 is explained in the following with regard to modifications 10, 11 of the semiconductor device in more detail.
(31) In
(32) As an option, the enhancement region 26 and the well region 22 can be on both side of the trench. In other words, the trench and, hence, the gate electrode 31 can run through the enhancement region 26 and the well region 22 starting from the top side 20. A field oxide 42 separates the source electrode 32 from the semiconductor body, and the source electrode 32 extends over the top side 20. These features could individually or collectively also be realized in the power semiconductor device 1 described herein. Otherwise, the same as to
(33) Long-term performance stability of, for example, IGBTs requires robustness to gate insulator degradation. Gate insulator degradation can be caused by dynamic avalanche during turn-off switching events at high currents: charge carriers generated by dynamic avalanche may have enough energy to be injected into the gate insulator, modifying a gate capacitance and so the switching characteristics of the device, like a switching speed, and may cause threshold voltage instabilities. Degradation is a design challenge for trench IGBTs, due to the peak P of avalanche generation near the gate insulator at the bottom of the trench, see
(34) In
(35) A way to improve the robustness to gate oxide degradation in IGBTs is to decrease an anode dose. However, decreasing the anode dose has also a detrimental effect on the static loss and the short circuit safe operation area, SOA, capability. Another solution is to implement protection structures such as deep doping regions 29, like deep p-wells, as shown in
(36) A more effective approach to reduce degradation would be to include additional electrical contacts at a distance from the active cells 5, like the extraction electrode 34. The additional contacts are biased in a way to be able to extract a part of the plasma during turn-off, effectively diverting carriers away from the active trench and so reducing the avalanche generation near the gate oxide. For instance, emitter biased contacts directly connected to the p-well would divert a considerable amount of current from a backside while depleting the plasma during turn-off.
(37) However, directly connecting the deep doping region 29 with an emitter contact 34 can be an impractical solution as it would greatly increase the static loss. This undesired effect is due to the fact that the additional contacts provide additional extraction points for charge carriers, reducing the plasma density and so the conductivity for the same applied collector-emitter voltage.
(38) With the power semiconductor device 1 described herein, an improved trade-off between long-term performance stability, that is, robustness to gate insulator degradation, and static loss can be achieved. Differently from other solutions, the additional extraction contacts 34 are effectively shielded by the barrier region 28, which reduces the detrimental effect of the contacts 34 on the on-state while keeping the benefits in terms of reduced turn-off loss and improved robustness to gate oxide degradation.
(39) With the power semiconductor device 1 described herein, which is, for example, a 3.3 kV trench IGBT, an improved robustness to degradation with a limited increase in static loss as compared to alternative solutions can be achieved. The power semiconductor device 1 can be processed without an aggressive technology development, as, for example, the only required change is a modified layout of the masks used for the photolithography steps performed to form the contact points to the top surface.
(40)
(41) In
(42) The power semiconductor device 1 described herein shows no signs of degradation even in the harshest tested conditions, while the device 10 shows increasing effects of degradation with increasing turn-off voltage. The results of
(43)
(44) Thus, the presence of the barrier region 28 completely surrounding the extraction electrode 34 allows to obtain a significant reduction in VCEsat with respect to the device 11 in which the extraction layer is directly connected to the deep p-well. The power semiconductor device 1 described herein does still have higher static loss than the device 10 without additional extraction contacts, but to a lesser extent.
(45) In
(46) The power semiconductor device 1 described herein has a lower switching loss than the device 10 which has no extraction contacts, but a slightly higher switching loss than the device 11. Thus, the power semiconductor device 1 described herein effectively moves in regions of the technology curve optimized for high frequency applications without having to reduce the anode injection efficiency with potentially reduced short circuit capability.
(47) For comparison, in
(48) In
(49) In
(50) Otherwise, the same as to
(51) The cross-sections of
(52) Otherwise, the same as to
(53) In
(54) Otherwise, the same as to
(55) In
(56) According to subsequent method step S2, the enhancement region 26 and the barrier region 28 which are of the first conductivity type are created. For example, the enhancement region 26 and the barrier region 28 are created simultaneously.
(57) In method step S3, creating the well region 22 and the extraction region 27 which are of a second conductivity type follows. The well region 22 and the extraction region 27 may also be created simultaneously.
(58) Then, in method step S4 the source region 21 which is of the first conductivity type is created, followed by method step S5 in which the gate electrode 31 is applied at the well region 22 and the extraction electrode 34 is applied at the extraction region 27 and/or at the barrier region 28.
(59) Although in
(60) Otherwise, the same as to
(61) The components shown in the figures follow, unless indicated otherwise, exemplarily in the specified sequence directly one on top of the other. Components which are not in contact in the figures are exemplarily spaced apart from one another. If lines are drawn parallel to one another, the corresponding surfaces may be oriented in parallel with one another. Likewise, unless indicated otherwise, the positions of the drawn components relative to one another are correctly reproduced in the figures.
(62) The term and/or describes only an association relationship for describing associated objects and represents that three relationships may exist. For example, A and/or B may represent the following three cases: Only A exists, both A and B exist, and only B exists; the same applies analogously if there are more than three entities.
(63) The power semiconductor device described here is not restricted by the description on the basis of the exemplary embodiments. Rather, the power semiconductor device encompasses any new feature and also any combination of features, which includes any combination of features in the patent claims, even if this feature or this combination itself is not explicitly specified in the patent claims or exemplary embodiments.
(64) This patent application claims the priority of European patent application 21216358.8, the disclosure content of which is hereby incorporated by reference.
LIST OF REFERENCE SIGNS
(65) 1 power semiconductor device 2 semiconductor body 20 top side 21 source region 22 well region 23 drift region 24 plug 25 collector region 251 drain region 26 enhancement region 27 extraction region 28 barrier region 29 deep doping region 31 gate electrode 32 source electrode 33 collector electrode 331 drain electrode 34 extraction electrode 35 drain electrode 4 gate insulator 42 field oxide 5 active cell 51 stripe of the gate electrode 52 contact point of the extraction electrode 53 line of the source electrode 6 unit cell 10 first modification of a power semiconductor device 11 second modification of a power semiconductor device Aint integrated avalanche generation in cm.sup.2 s.sup.1 Amax maximum avalanche generation in cm.sup.3 s.sup.1 C current in A Eoff energy loss during turn-off in J i number of pulses in thousand I impact ionization cm.sup.3 s.sup.1 n doping concentration in cm.sup.3 P avalanche peak S . . . method step T time in s U voltage in V X, Y lateral and height coordinates in m