Installation for handling and storing biological samples at very low temperatures, comprising at least one cartesian robot and one at least five-axis robot
12194626 ยท 2025-01-14
Assignee
Inventors
- Aymeric CUNRATH (Le Cheylas, FR)
- Eric DECOLIN (La Pierre, FR)
- Vincent DISERBO (Grenoble, FR)
- Guillaume Hebert (La Tronche, FR)
- Alain MICHEL (Eybens, FR)
- Thierry MUNSCH (Seyssins, FR)
Cpc classification
B25J9/1694
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25J9/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An installation for handling and storing biological samples at very low temperatures includes a cartesian robot and an articulated-arm robot having at least five degrees of freedom. A biobank which uses, working jointly, a five-axis or six-axis or seven-axis robot supported by a cartesian robot which moves the five-axis or six-axis robot translationally along at least one row of storage containers, advantageously cryogenic containers each incorporating storage columns or racks with a honeycomb structure, of which the cells are able to house individual sample containers.
Claims
1. An installation for handling and storing biological samples at very low temperatures comprising: a plurality of storage columns, each extending along a longitudinal axis (Z1) and having a structure adapted to receive translationally and to house a plurality of containers each adapted to contain one or more biological samples; a plurality of thermally insulated storage containers aligned in at least one row, the interior of each container being able to be subjected to very low temperatures, each container comprising in its upper part a honeycomb grid, each cell of which is adapted to receive vertically one of the plurality of storage columns; a first gripping member, adapted to grip a storage column individually; an articulated-arm robot with at least five degrees of freedom, said robot having at least five axes, the robot arm being adapted to move in any position within a circular zone of movement, the end of the robot arm being provided with a second gripping member, adapted to grip a sample container or a multi-compartment storage box individually, each compartment being able to house a container; a first Cartesian robot, arranged above the row(s) of storage containers, the first Cartesian robot having at least two axes: a longitudinal movement axis (X), which is parallel to the direction of alignment of the row(s), and a vertical movement axis (Z); the first Cartesian robot being adapted to carry and move, along its longitudinal movement axis, the at least five-axis robot, and to carry and move vertically, the first gripping member; the installation being configured so that: i/the first Cartesian robot can move the at least five-axis robot in the vicinity of any of the storage containers, ii/the first gripping member retrieves vertically at least partially any one of the columns from one of the cells of the storage container grid in a so-called pick-up position, iii/the second gripping member retrieves at least one selected container in the pick-up position of the column, and vice versa.
2. The installation as claimed in claim 1, the articulated-arm robot being a five-, six-or seven-axis robot.
3. The installation as claimed in claim 1, wherein the storage containers are aligned in two parallel rows delimiting a space in which the longitudinal movement axis/axes of the first Cartesian robot is/are arranged.
4. The installation as claimed in claim 1, wherein: the structure of each storage column is a honeycomb structure of which the cells extend along an axis (Y1) intersecting the longitudinal axis (Z1), each cell of a storage column being adapted to receive and house one of the plurality of containers (T) individually; the second gripping member being adapted to grip a container individually, the installation being configured so that iii/the second gripping member retrieves any of the selected containers individually in the column pick-up position.
5. The installation as claimed in claim 4, comprising a clamping device, carried by the vertical movement axis of the Cartesian robot, the clamping device being adapted to clampingly hold a storage column when the latter is at least partially retrieved from a storage container.
6. The installation as claimed in claim 4, comprising a retrieval device, carried by the vertical movement axis of the Cartesian robot, the retrieval device being adapted to push any container from a cell of a storage column when said container is at least partially retrieved from a storage container.
7. The installation as claimed in claim 6, wherein the retrieval device comprises one or more cylinders as pushing means.
8. The installation as claimed in claim 1, wherein: the structure of each storage column is divided into a plurality of storage drawers, each adapted to receive translationally one of a plurality of the multi-compartment storage boxes, each compartment being adapted to house a container in each case adapted to contain a biological sample or samples; the second gripping member being adapted to grip a storage box individually; the installation being configured so that iii/the second gripping member retrieves any one of the selected storage boxes individually in the column pick-up position.
9. The installation as claimed in claim 1, wherein the first Cartesian robot is a three-axis robot, the third axis being a lateral movement axis adapted to laterally move the first gripping member at least in line with any cell of the grid of any of the storage containers.
10. The installation as claimed in claim 1, comprising: at least one transfer tray, carried by the longitudinal movement axis of the first Cartesian robot and arranged in the circular movement zone of the at least five-axis robot, the transfer tray being adapted to house a plurality of storage boxes, a preparation station from which an operator can bring one or more containers or one or more multi-compartment boxes, the installation being configured so that the longitudinal movement axis of the first Cartesian robot can move the transfer tray in the preparation station.
11. The installation as claimed in claim 10, wherein the preparation station comprises a second Cartesian robot with at least two axes, adapted to bring the containers or boxes into an airlock for the recovery of biological samples by an operator.
12. The installation as claimed in claim 1, comprising measurement instrumentation means installed on each storage column structure.
13. The installation as claimed in claim 12, wherein the instrumentation means comprise at least one temperature sensor and/or at least one strain gauge and/or a radio-frequency identification means (RFID) and/or a transponder.
14. The installation as claimed in claim 13, comprising at least two temperature sensors per storage column, one arranged at one longitudinal end and the other arranged at the opposite longitudinal end.
15. The installation as claimed in claim 1, comprising a floor or ceiling frame that carries the first Cartesian robot or a gantry that carries the first Cartesian robot, suspended above the row(s) of storage containers.
16. The installation as claimed in claim 1, comprising an enclosure with a controlled environment comprising secure access, in particular to the preparation station for an operator from the outside, the enclosure being configured to house the plurality of storage containers and boxes, the plurality of storage columns, the storage containers, the at least five-axis robot, the gripping members, the Cartesian robot(s) and, if necessary, the frame or the gantry.
17. The installation as claimed in claim 16, wherein the controlled environment is gaseous atmosphere and/or hygrometry and/or controlled temperature.
18. The installation as claimed in claim 1, the storage container(s) in each case comprise(s) a lid to close the container(s) which is (are) in storage configuration, that is to say not concerned by the retrieval or, conversely, the insertion of a column therein.
19. The installation as claimed in claim 18, wherein the control unit of the first Cartesian robot is adapted to control the opening and conversely the closing of each storage container.
20. The installation as claimed in claim 1, wherein the containers is (are) storage tubes.
21. The installation as claimed in claim 1, wherein the storage container(s) is (are) operated under cryogenic conditions.
22. Use of the installation as claimed in claim 1 for storing biological samples under cryogenic conditions in an environmentally controlled enclosure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(62) Throughout this application, the terms lower, middle, upper, top, bottom, inside, outside are to be understood with reference to a vertically arranged storage container and storage column of the installation according to the invention.
(63)
(64) The biological samples are contained in containers. The biological samples can be of human, animal, plant or environmental origin.
(65) In the illustrated example, the sample containers 10 implemented are commercially available storage tubes already in use (cryotubes, cryovials or sample storage tubes).
(66) The installation 1 comprises storage columns 2 or racks. As shown in
(67) The installation 1 comprises at least one row, two in the illustrated example, of commercially available storage containers 3.1 to 3.10, referred to as cryo-storage containers. These cryo-storage containers can be cryo-preservation containers, dewar-type containers, vacuum insulated tanks or cryogenic freezers. These containers are thermally insulated, their interior being able to be subjected to very low temperatures, in particular with liquid nitrogen being arranged as a cold source. Each container 3.1 to 3.10 can be of the double-walled type, in which a vacuum is created to guarantee thermal insulation with the outside.
(68) Preferably, the containers 3.1 to 3.10 are fixed to the ground. As shown in
(69) As can be seen best in
(70) The installation 1 according to the invention comprises an enclosure with a controlled environment (gaseous atmosphere, hygrometry, temperature), not shown, in which all the essential components are housed.
(71) The installation 1 comprises a first gripping member 4, adapted to grip a storage column 2 individually.
(72) A multi-axis robot 5 (five to seven axes) is provided for handling the sample containers (tubes) 10 placed in the racks, as well as for moving the sample containers (tubes) or the storage boxes 11 containing them from or to the user interface station 12. In the illustrated example, the multi-axis robot 5 is a 6-axis robot.
(73) The end of the arm of the multi-axis robot is provided with a second gripping member 6, adapted to grasp individually a container 10 or a storage box 11 with multiple compartments, each compartment being adapted to house a container 10. Advantageously, the installation can be configured so as to adapt the gripping member 6 according to the element to be handled.
(74) The installation 1 also comprises a first Cartesian robot 7, arranged above the rows of storage containers 3.1 to 3.10 and comprising the six-axis robot 5 and a transfer tray 100, preferably cooled by liquid nitrogen, on the same plate. The transfer tray 100 contains the storage box bottoms 11 required for placing or picking up the samples. The capacity of the transfer tray, that is to say the number of boxes 11, can be adapted.
(75) A ground frame 70, formed by a machine-welded assembly or made of profiles, supports the first Cartesian robot 7 above the rows of storage containers 3.1 to 3.10.
(76) The first Cartesian robot 7 with three movement axes (X, Y, Z) allows the six-axis robot 5 and the transfer tray 100 to be moved longitudinally along the rows of storage containers 3.1 to 3.10, but also laterally in order to access the various racks 2, and lastly vertically in order to carry and move the first gripping member vertically in order to retrieve or replace the racks in the containers 3.1 to 3.10. Thus, the longitudinal movement axis X of the Cartesian robot 7 is parallel to the alignment direction of the row(s) and the movement axis Z is vertical.
(77) The horizontal movement axis can advantageously be constituted by two translation rails 71, 71 arranged in the space between the two rows of storage containers 3.1 to 3.10. The vertical movement axis can be advantageously constituted by two independent motorized translation axes 72 or can be of telescopic type, in order to reduce the vertical space requirement, in the case where the height of the ceiling in situ is limited.
(78) The lateral movement axis 73 allows the first gripping member 4 to be laterally moved at least in line with any cell 300 of the grid 30 of any of the storage containers 3.
(79) All movement axes can be formed by translation axes with ball screw or belt drives, which can be supported by brushless or DC motors. The movement axes can also be formed by linear motors (Direct-Drive Linear Stage motors).
(80) According to the invention, the installation is configured such that: i/ the first Cartesian robot 7 can move the six-axis robot 5 in the vicinity of any of the storage containers 3.1 to 3.10; ii/ the first gripping member 4 retrieves vertically, at least partially, any of the racks 2 from one of the cells of the grid 30 of the storage container in a so-called pick-up position, iii/ the second gripping member 6 retrieves at least one selected container in the column pick-up position, and vice versa.
(81) The installation 1 can include a clamping device 8 and retrieval device 9, as shown in
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(83) The retrieval device 9 formed by retrieval fingers 90 actuated by cylinders, typically pneumatic cylinders, allows any tube 10 to be pushed from a cell 200 of a storage column 2 when the latter is at least partially retrieved from a storage container.
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(85) A transfer tray 100, carried by the longitudinal movement axis X of the first Cartesian robot 7 and arranged in the circular movement zone of the six-axis robot 5, is intended to house a plurality of multi-compartment storage boxes 11 of sample tubes 10.
(86) At one end of the longitudinal movement axis X of the first Cartesian robot 7 there is arranged a preparation station 12 from which an operator can bring one or more containers 10 or one or more boxes 11.
(87) The longitudinal movement axis of the first Cartesian robot 7 can move the transfer tray 100 in the preparation station 12.
(88) The preparation station 12 can comprise a second Cartesian robot 13 with three axes of movement, adapted to bring the containers 10 or the boxes 11 into an airlock for the recovery of biological samples by an operator.
(89) This second Cartesian robot 13 carries, on its vertical axis Z, a third gripping member 14 adapted to handle the storage boxes 11 individually and, on its lateral axis Y, a loading drawer 15.
(90) Lastly, a static transfer tray 16 that can hold storage boxes 11 is housed in the preparation station 12.
(91) As illustrated in
(92) Also as illustrated in
(93) An example of a gripping member 4, carried by the vertical axis of the Cartesian robot 7 is shown in
(94) In order to grip a storage column 2, the arms 40 of the grip are spread apart from each other, the gripping lugs 400 then lock into the corresponding hollow part in the upper part of the column 2 (
(95) In order to compensate for positioning errors and geometric variations of the parts along the X, Y and Z axes (manufacturing tolerances of the tubes 10, boxes 11 and rack plates 2), the gripping member 4 also comprises a force-free compliance module/body 41, preferably of the type with integrated return springs, arranged above the arms of the grip. The implementation of the compliance module 41 is shown in
(96) As shown in
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(98) The second gripping member 6 is shown in more detail in
(99) It comprises a grip with one or more gripping fingers 60, advantageously three concentric gripping fingers arranged at 120 to each other.
(100) To grip a sample tube 10, the fingers 60 are brought together and locked around a tube 10 or inside the cap placed at the end of the tube.
(101) In order to compensate for positioning errors and geometric variations of the parts along the X, Y and Z axes (manufacturing tolerance of the tubes 10, boxes 11), the gripping member 6 also comprises a force-free compliance module/body 61, preferably of the type with integrated return springs, arranged above the grip.
(102) The gripping member 6 furthermore comprises an anti-collision system 62 to avoid undesired contact/collision with another component as well as a laser or camera vision learning system 63 which makes it possible to learn the pick-up/set-down points of the different objects to be handled, by laser or image.
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(104) The individual operating steps of the installation 1 according to the invention implemented by one or more control units and storage containers 3.1 to 3.10 will now be described, respectively for an operation of removing one or more sample containers (tubes) 10 individually from their storage to the outside of the installation enclosure and conversely for depositing one or more sample containers (tubes) individually from the outside of the enclosure into a storage container.
(105) An operator makes a request to deposit one or more samples individually to the control unit of the installation 1 via an HMI (Human Machine Interface).
(106) The control unit database checks that the specified sample tube location(s) 10 are available in one of the racks 2 of one of the containers 3.1 to 3.10.
(107) The operator then opens the loading drawer 15, places the sample container(s) 10 in one or more transfer boxes 11 and closes the drawer 15 (
(108) If necessary, a barcode reader (not shown), placed under the storage zone of the transfer boxes 11, scans a code on the sample tube 10.
(109) The second Cartesian robot 13 then transfers the transfer box(es) 11 placed on the loading drawer 15 to the static transfer tray 16, preferably supplied with liquid nitrogen (
(110) The second Cartesian robot 13 performs the transfer of the transfer box(es) 11 placed in the static transfer tray 16 into the transfer tray 100 in the first Cartesian robot 7 (
(111) The latter then performs a longitudinal movement X and lateral movement Y, which brings the transfer tray 100 out of the preparation station 12 (
(112) The gripping member 4 then removes the cap 31 from the selected cryo-storage container 3.2 (
(113) If the cryo-storage container is a fully open container, only electrical control by the control unit of the installation or the Cartesian robot 7 is necessary.
(114) The gripping member 4 is then positioned vertically on the target rack 2 by moving the Cartesian robot 7 along its vertical axis 73 (
(115) The gripping device 4 then grips the selected rack 2 (
(116) The rack 2 is then retrieved by vertical translation only of the Cartesian robot 7 (
(117) Then, the clamping device 8 is moved (
(118) In this retrieved and clamped position of the rack 2, the gripping member 6 at the end of the six-axis robot arm 5 retrieves the desired sample tube(s) 10 from the honeycomb structure 20 and then brings them individually into the transfer box 11 placed in the transfer tray 100 (
(119) During these operations, the six-axis robot 5 is guided by camera assistance and the control unit integrates compensation coefficients, associated with the temperature readings taken, in order to make the necessary movement corrections. Also during these operations, the transfer tray 100 is continuously supplied with liquid nitrogen to keep at very low temperature the transfer boxes 11 and the sample tubes 10 placed inside.
(120) If necessary, at this stage a barcode reading is performed on the sample tubes in order to identify them.
(121) Once the sample tubes 10 have been taken and placed in the transfer box(es) 1 and the necessary ones stored in the cells 200 of the rack 2, the Cartesian robot 7 proceeds to put the rack 2 back into place in the cryo-storage container 3.2 by unclamping the grip 80 and then moving it vertically downwards by the movement axis 73 (
(122) The cap 31 of the cryo-storage container 3.2 is then replaced using the Cartesian robot 7 (
(123) The control unit then controls the movement of the robot 7 to another cryo-storage container or in the preparation station 12 with a view to returning to the docking zone (
(124) The Cartesian robot 13 then returns the empty transfer boxes 11 or those containing retrieved sample tubes 10 that are in the transfer tray 100 to the loading drawer 15 (
(125) When the operator makes a request to retrieve the transfer boxes 11, the Cartesian robot 13 comes to remove them from the loading drawer (
(126) Other variants and improvements can be envisaged without departing from the scope of the invention.
(127) For example, if in the illustrated embodiments the Cartesian robot is carried by a ground frame, it can just as easily be suspended from the ceiling by a suitable gantry.
(128) Another variant is illustrated in
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