FLEXIBLE FLAT CABLE AND MANUFACTURING METHOD THEREFOR
20220344073 · 2022-10-27
Inventors
Cpc classification
G02B6/4204
PHYSICS
C09J201/00
CHEMISTRY; METALLURGY
H01B7/04
ELECTRICITY
International classification
H01B7/04
ELECTRICITY
Abstract
A flexible flat cable includes a highly reflective member having a plate shape, light-transmitting signal transmission members spaced apart from each other on a first surface of the highly reflective member, conductive signal transmission members spaced apart from each other on the first surface of the highly reflective member, a highly reflective adhesive member that fixes the light-transmitting signal transmission members and the conductive signal transmission members to the highly reflective member, and couples the highly reflective member to a non-conductive member, the non-conductive member including a first surface in contact with the highly reflective adhesive member, and a second surface opposite to the first surface of the non-conductive member, an adhesive member that is disposed on the second surface of the non-conductive member, and couples an electrical shield member to the non-conductive member, and the electrical shield member coupled to the non-conductive member by the adhesive member.
Claims
1. A flexible flat cable comprising: a highly reflective member having a plate shape; a pair of light-transmitting signal transmission members disposed on a first surface of the highly reflective member and spaced apart from each other; a pair of conductive signal transmission members disposed on the first surface of the highly reflective member and spaced apart from each other; a highly reflective adhesive member fixing the pair of light-transmitting signal transmission members and the pair of conductive signal transmission members to the highly reflective member, and coupling the highly reflective member and a non-conductive member; the non-conductive member including a first surface contacting the highly reflective adhesive member, and a second surface opposite to the first surface of the non-conductive member; an adhesive member disposed on the second surface of the non-conductive member; and an electrical shielding member coupled to the non-conductive member through the adhesive member.
2. The flexible flat cable of claim 1, wherein the highly reflective adhesive member surrounds circumferences of the pair of light-transmitting signal transmission members, together with the highly reflective member.
3. The flexible flat cable of claim 2, wherein the highly reflective adhesive member includes an optically clear adhesive.
4. The flexible flat cable of claim 1, wherein the non-conductive member includes a low-loss dielectric having a dielectric constant of a predetermined value or less.
5. The flexible flat cable of claim 1, wherein the electrical shielding member provides impedance matching for the pair of conductive signal transmission members.
6. The flexible flat cable of claim 1, further comprising: an additional adhesive member disposed on a second surface of the highly reflective member opposite to the first surface of the highly reflective member; and an additional electrical shielding member attached to the second surface of the highly reflective member through the additional adhesive member.
7. The flexible flat cable of claim 1, wherein the pair of light-transmitting signal transmission members is disposed on the first surface of the highly reflective member on a first side of the highly reflective member, and wherein the pair of conductive signal transmission members is disposed on the first surface of the highly reflective member on a second side of the highly reflective member opposite to the first side in a main plane extension direction of the highly reflective member.
8. The flexible flat cable of claim 1, wherein the pair of conductive signal transmission members includes a first conductive signal transmission member and a second conductive signal transmission member, wherein the first conductive signal transmission member is disposed on the first surface of the highly reflective member on a first side of the highly reflective member, wherein the second conductive signal transmission member is disposed on the first surface of the highly reflective member on a second side of the highly reflective member opposite to the first side in a main plane extension direction of the highly reflective member, and wherein the pair of light-transmitting signal transmission members is disposed on the first surface of the highly reflective member, between the first conductive signal transmission member and the second conductive signal transmission member.
9. The flexible flat cable of claim 1, wherein the pair of conductive signal transmission members includes a first conductive signal transmission member and a second conductive signal transmission member, wherein the pair of light-transmitting signal transmission members includes a first light-transmitting signal transmission member and a second light-transmitting signal transmission member, wherein the first light-transmitting signal transmission member is disposed on the first surface of the highly reflective member, between the first conductive signal transmission member and the second conductive signal transmission member, and wherein the first conductive signal transmission member is disposed on the first surface of the highly reflective member, between the first light-transmitting signal transmission member and the second light-transmitting signal transmission member.
10. The flexible flat cable of claim 1, further comprising: a sheath part surrounds internal components of the flexible flat cable.
11. A method for manufacturing a flexible flat cable, the method comprising: disposing a pair of light-transmitting signal transmission members and a pair of conductive signal transmission members on a first surface of a highly reflective member; fixing the pair of light-transmitting signal transmission members and the pair of conductive signal transmission members by a highly reflective adhesive member, and coupling the highly reflective member and a first surface of a non-conductive member; and coupling an electrical shielding member to a second surface of the non-conductive member opposite to the first surface of the non-conductive member.
12. The method of claim 11, wherein the coupling the highly reflective member and the non-conductive member includes: forming the highly reflective adhesive member such that the highly reflective adhesive member surrounds circumferences of the pair of light-transmitting signal transmission members, together with the highly reflective member, by pressing the highly reflective adhesive member at a predetermined temperature.
13. The method of claim 12, wherein the highly reflective adhesive member includes an optically clear adhesive.
14. The method of claim 11, wherein the non-conductive member includes a low-loss dielectric having a dielectric constant of a predetermined value or less.
15. The method of claim 11, wherein the electrical shielding member provides impedance matching for the pair of conductive signal transmission members.
16. The method of claim 11, further comprising: coupling an additional electrical shielding member to a second surface of the highly reflective member opposite to the first surface of the highly reflective member by an additional adhesive member.
17. The method of claim 11, wherein the pair of light-transmitting signal transmission members is disposed on the first surface of the highly reflective member on a first side of the highly reflective member, and wherein the pair of conductive signal transmission members is disposed on the first surface of the highly reflective member on a second side of the highly reflective member opposite to the first side in a main plane extension direction of the highly reflective member.
18. The method of claim 11, wherein the pair of conductive signal transmission members includes a first conductive signal transmission member and a second conductive signal transmission member, wherein the first conductive signal transmission member is disposed on the first surface of the highly reflective member on a first side of the highly reflective member, wherein the second conductive signal transmission member is disposed on the first surface of the highly reflective member on a second side of the highly reflective member opposite to the first side in a main plane extension direction of the highly reflective member, and wherein the pair of light-transmitting signal transmission members is disposed on the first surface of the highly reflective member, between the first conductive signal transmission member and the second conductive signal transmission member.
19. The method of claim 11, wherein the pair of conductive signal transmission members includes a first conductive signal transmission member and a second conductive signal transmission member, wherein the pair of light-transmitting signal transmission members includes a first light-transmitting signal transmission member and a second light-transmitting signal transmission member, wherein the first light-transmitting signal transmission member is disposed on the first surface of the highly reflective member, between the first conductive signal transmission member and the second conductive signal transmission member, and wherein the first conductive signal transmission member is disposed on the first surface of the highly reflective member, between the first light-transmitting signal transmission member and the second light-transmitting signal transmission member.
20. The method of claim 11, further comprising: forming a sheath part such that the sheath part surrounds internal components of the flexible flat cable.
Description
DESCRIPTION OF DRAWINGS
[0011] The above and other exemplary embodiments, advantages and features of this disclosure will become more apparent by describing in further detail exemplary embodiments thereof with reference to the accompanying drawings, in which:
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019] With regard to description of drawings, the same or similar components may be marked by the same or similar reference numerals.
MODE FOR INVENTION
[0020] Hereinafter, various embodiments of the disclosure will be described with reference to the accompanying drawings. The embodiments and the terms used herein do not limit the technology described in the disclosure to specific forms, and should be construed to include various modifications, equivalents, and/or replacements of the embodiments.
[0021] With regard to description of drawings, similar components may be marked by similar reference numerals. Further, the terms, such as “first”, “second”, and the like used herein may refer to various elements of various embodiments of the disclosure, but do not limit the elements. Such terms are used only to distinguish an element from another element and do not limit the order and/or priority of the elements, for example. A first user device and a second user device may represent different user devices irrespective of sequence or importance, for example. Without departing the scope of the invention, a first element may be referred to as a second element, and similarly, a second element may be referred to as a first element, for example.
[0022] Terms used in this specification are used to describe specified embodiments of the disclosure and are not intended to limit the scope of the disclosure. The terms of a singular form may include plural forms unless otherwise specified. Unless otherwise defined herein, all the terms used herein, which include technical or scientific terms, may have the same meaning that is generally understood by a person skilled in the art. It will be further understood that terms, which are defined in a dictionary and commonly used, should also be interpreted as is customary in the relevant related art and not in an idealized or overly formal detect unless expressly so defined herein in various embodiments of the disclosure. According to occasions, even a term defined in the disclosure cannot be construed to exclude the embodiments of the disclosure.
[0023]
[0024] In an embodiment, the flexible flat cable 100 may be a hybrid flexible flat cable that may transmit optical signals and electric signals. In an embodiment, the flexible flat cable 100 may include at least one optical signal line for transmittance of optical signals, and at least one electric signal line for transmittance of electric signals, for example. The flexible flat cable 100 may include connectors 101a and 101b connected to opposite ends thereof. The embodiment of the connectors 101a and 101b illustrated in
[0025]
[0026] In an embodiment, the highly reflective member 110 may include a film type light reflecting dielectric, for example. The highly reflective member 110 may have a high light transmittivity and a low permittivity. Ideally, the highly reflective member 110 may have characteristics that are close to a total reflection (e.g., a light reflectivity of 100%). In an embodiment, the highly reflective member 110 may have a permittivity of about 3 or less, for example. In an embodiment, the highly reflective member 110 may include a material of a low permittivity that is close to 1. The highly reflective member 110 may provide shielding of electrical signals and optical signals due to the non-conductivity and the high light reflectivity. The highly reflective member 110 may include a polymer having flexibility.
[0027] In an embodiment, the pair of light-transmitting signal transmission members 120a and 120b may include a material that may transmit optical signals, for example. The light-transmitting signal transmission members 120a and 120b may be disposed on one surface of the highly reflective member 110. The light-transmitting signal transmission members 120a and 120b may be plate-shaped light-transmitting members. The light-transmitting signal transmission members 120a and 120b may have flexibility. The embodiment of the light-transmitting signal transmission members 120a and 120b illustrated in
[0028] In an embodiment, the pair of conductive signal transmission members 125a and 125b may include a material that may transmit electrical signals, for example. The conductive signal transmission members 125a and 125b may be disposed on one surface of the highly reflective member 110. The conductive signal transmission members 125a and 125b may be plate-shaped conductive members. In an embodiment, the conductive signal transmission members 125a and 125b may have film shapes, for example. The embodiment of the conductive signal transmission members 125a and 125b illustrated in
[0029] In an embodiment, the highly reflective adhesive member 130 may be an adhesive having a high light reflectivity. Ideally, the highly reflective adhesive member 130 may have characteristics that are close to a total reflection (e.g., a light reflectivity of 100%), for example. The highly reflective adhesive member 130 may include an adhesive having flexibility. The highly reflective adhesive member 130 may fix the light-transmitting signal transmission members 120a and 120b and the conductive signal transmission members 125a and 125b to the highly reflective member 110.
[0030] In an embodiment, the highly reflective adhesive member 130 may surround circumferences of the light-transmitting signal transmission members 120a and 120b, together with the highly reflective member 110, for example. The highly reflective adhesive member 130 may have a high reflectivity, and may allow transmission of optical signals through a total reflection through the light-transmitting signal transmission members 120a and 120b together with the highly reflective member 110. In an embodiment, the highly reflective adhesive member 130 may be an optically clear adhesive (“OCA”)-based adhesive. The highly reflective adhesive member 130 may have flexibility and non-conductivity. The highly reflective adhesive member 130 may surround circumferences of the conductive signal transmission members 125a and 125b, together with the highly reflective member 110.
[0031] In an embodiment, the non-conductive member 140 may be a flexible film having a low permittivity, for example. The non-conductive member 140 may include a material having a dielectric constant of a predetermined value or less or a dissipation factor of a predetermined value or less. Due to the low permittivity of the non-conductive member 140, signal interferences with and/or signal losses of the conductive signal transmission members 125a and 125b may be reduced. A first surface of the non-conductive member 140 may be attached to one surface of the highly reflective member 110 by the highly reflective adhesive member 130.
[0032] In an embodiment, the adhesive member 150 may be a film type adhesive member, for example. The adhesive member 150 is a material having flexibility, and may attach the electrical shielding member 160 to a second surface (e.g., upper surface in
[0033] In an embodiment, the electrical shielding member 160 may provide impedance matching for the conductive signal transmission members 125a and 125b, for example. The electrical shielding member 160 may include a metallic material, and may be attached to the second surface of the non-conductive member 140 by the adhesive member 150. The first surface of the non-conductive member 140 may be a surface that faces the highly reflective member 110, and the second surface may be an opposite surface to the first surface. The electrical shielding member 160 may include a material having flexibility.
[0034] In an embodiment, the outer sheath part 170 may form an external appearance of the flexible flat cable 100, and may surround external appearances of the internal components of the flexible flat cable 100, for example. The outer sheath part 170 may be a flexible material having non-conductivity and a non-light transmitting property. The outer sheath part 170 may have an optical and/or electrical shielding property and/or an insulating property to physically protect the internal configurations of the cable 100.
[0035]
[0036] The cross-sectional view of
[0037] As illustrated in
[0038]
[0039] In an embodiment, the manufacturing method may include an operation of disposing the pair of light-transmitting signal transmission members 120a and 120b and the pair of conductive signal transmission members 125a and 125b on one surface of the highly reflective member 110. Referring to reference numeral 301 of
[0040] In an embodiment, the manufacturing method may include an operation of fixing the pair of light-transmitting signal transmission members 120a and 120b and the pair of conductive signal transmission members 125a and 125b by the highly reflective adhesive member 130 on the highly reflective member 110, and coupling the plate-shaped highly reflective member and the first surface of the non-conductive member 140. After the process of disposing the light-transmitting signal transmission members 120a and 120b and the conductive signal transmission members 125a and 125b on the one surface of the highly reflective member 110, a bonding process using the highly reflective adhesive member 130 may be performed. In an embodiment, the bonding process may include attaching the non-conductive member 140 to the one surface of the highly reflective member 110 by the highly reflective adhesive member 130, by applying a predetermined pressure to the non-conductive member 140 at a predetermined temperature, for example. The bonding process may be referred to as a hot-press process.
[0041] As denoted by reference numeral 301, after the non-conductive member 140 is attached to the second surface (e.g., upper surface in
[0042] Through the bonding process, as denoted by reference numeral 302, the non-conductive member 140 may be attached to the highly reflective member 110 by the highly reflective adhesive member 130. By pressing the non-conductive member 140 against the highly reflective member 110 in a predetermined temperature range, a shape of the highly reflective adhesive member 130 may be changed. In an embodiment, the highly reflective adhesive member 130 may fill a space between the non-conductive member 140 and the highly reflective member 110, for example. The highly reflective adhesive member 130 may fix the light-transmitting signal transmission members 120a and 120b and the conductive signal transmission members 125a and 125b onto the highly reflective member 110.
[0043] Although
[0044] In an embodiment, the manufacturing method may include an operation of coupling the electrical shielding member 160 and the non-conductive member 140 on the second surface of the non-conductive member 140, which corresponds to the opposite surface to the first surface. Referring to reference numeral 401 of
[0045] As denoted by reference numeral 401, after the adhesive member 150 and the electrical shielding member 160 are attached, the adhesive member 150 may be attached to the second surface of the non-conductive member 140. In another embodiment, after the adhesive member 150 is attached to the second surface of the non-conductive member 140, the electrical shielding member 160 may be attached to the adhesive member 150.
[0046] Through the bonding process, as denoted by reference numeral 402, the electrical shielding member 160 may be attached to the non-conductive member 140 by the adhesive member 150. As described in relation to
[0047] Referring to
[0048] In an embodiment, the outer sheath part 170 may be formed by pressing a first outer sheath part 170a and a second outer sheath part 170b. In an embodiment, referring to reference numeral 501, the first outer sheath part 170a and the second outer sheath part 170b may be pressed in a predetermined shape at a predetermined temperature, for example. In an embodiment, the first outer sheath part 170a and the second outer sheath part 170b may be pressed to face each other. Referring to reference numeral 502, according a pressing/attaching process, the outer sheath part 170 may be formed through physical and/or chemical coupling of the first outer sheath part 170a and the second outer sheath part 170b, for example. The embodiment of the process of forming the outer sheath part 170 is merely one of embodiments, and an arbitrary process for forming a sheath may be used for forming of the outer sheath part 170.
[0049]
[0050] Although it is illustrated in the embodiment of
[0051] Referring to
[0052] Although not illustrated for convenience of description, the flexible flat cable 100 may further include the sheath part 170.
[0053]
[0054] The embodiment of disposition of signal lines in the flexible flat cable 100 described above in relation to
[0055] In an embodiment, the pair of conductive signal transmission members 125a and 125b among the signal lines on the highly reflective member 110 may be disposed on an outermost side. In an embodiment, as illustrated in
[0056] In the embodiment of
[0057]
[0058] The embodiment of disposition of signal lines in the flexible flat cable 100 described above in relation to
[0059] In the embodiment of
[0060] While this invention has been described in connection with what is presently considered to be practical embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.