Footwear Last Including Size Adjustment Capabilities
20250017323 ยท 2025-01-16
Inventors
- Sergio Cavaliere (Venezia, IT)
- Stefano Buosi (Treviso, IT)
- John Cross (Portland, OR, US)
- Laura De Faveri (Treviso, IT)
- Roberto De Marchi (Treviso, IT)
- Massimo Ferraro (Treviso, IT)
- Ryan R. Larson (Portland, OR, US)
- Claudio Tessaro (Montebelluna, IT)
- Francesco Zago (Treviso, IT)
Cpc classification
International classification
Abstract
Footwear lasts have size adjustment capabilities. As some more specific examples, footwear lasts may be adjustable in the longitudinal direction and/or in the girth dimension. In this manner, fewer physical lasts may be needed for making a full size run of footwear products. Additionally or alternatively, aspects of this adjustable last technology may be used for making customized footwear products, for making small runs of footwear products, and/or for adjusting sizes of existing footwear products.
Claims
1. A last, comprising: a first last component including a first receptacle; a second last component including a first through hole opening; a first fastener including a first fastener part and a second fastener part; and a first fastener component holder including a second receptacle, wherein the second fastener part is located at least partially within the second receptacle, and wherein the first fastener component holder extends into the first receptacle such that the second fastener part is located within the first last component, wherein the first fastener part extends through the first through hole opening of the second last component and releasably engages the second fastener part located within the first last component to thereby releasably engage the first last component and the second last component.
2. The last according to claim 1, wherein the first fastener part includes a bolt and the second fastener part includes a nut.
3. The last according to claim 2, wherein the second receptacle comprises a polygonal shaped opening or recess, and wherein the nut includes a polygonal shaped exterior perimeter sized and shaped to closely fit within the polygonal shaped opening or recess.
4. The last according to claim 1, wherein the first last component is a main last body component and the second last component is a heel base last component.
5. The last according to claim 1, wherein the first last component is a main last body component and the second last component is a bottom plate component.
6. The last according to claim 1, wherein the first last component is a main last body component and the second last component is a medial forefoot last component.
7. The last according to claim 1, wherein the first last component is a main last body component and the second last component is a lateral forefoot last component.
8. The last according to claim 1, wherein the first last component includes a third receptacle, the second last component includes a second through hole opening, and wherein the last further comprises: a second fastener including a third fastener part and a fourth fastener part; and a second fastener component holder including a fourth receptacle, wherein the fourth fastener part is located at least partially within the fourth receptacle, wherein the second fastener component holder extends into the third receptacle such that the fourth fastener part is located within the first last component, and wherein the third fastener part extends through the second through hole opening of the second last component and releasably engages the fourth fastener part located within the first last component.
9. The last according to claim 8, wherein the first last component is a main last body component and the second last component is a heel base last component.
10. The last according to claim 1, wherein the first last component includes a third receptacle, and wherein the last further comprises: a second fastener including a third fastener part and a fourth fastener part; a third last component including a second through hole opening; and a second fastener component holder including a fourth receptacle, wherein the fourth fastener part is located at least partially within the fourth receptacle, wherein the second fastener component holder extends into the third receptacle such that the fourth fastener part is located within the first last component, and wherein the third fastener part extends through the second through hole opening of the third last component and releasably engages the fourth fastener part located within the first last component to thereby releasably engage the first last component and the third last component.
11. The last according to claim 10, wherein the first last component includes a fifth receptacle, and wherein the last further comprises: a third fastener including a fifth fastener part and a sixth fastener part; a fourth last component including a third through hole opening; and a third fastener component holder including a sixth receptacle, wherein the sixth fastener part is located at least partially within the sixth receptacle, wherein the third fastener component holder extends into the fifth receptacle such that the sixth fastener part is located within the first last component, and wherein the fifth fastener part extends through the third through hole opening of the fourth last component and releasably engages the sixth fastener part located within the first last component to thereby releasably engage the first last component and the fourth last component.
12. The last according to claim 11, wherein the first last component includes a seventh receptacle, the second last component includes a fourth through hole opening, and wherein the last further comprises: a fourth fastener including a seventh fastener part and an eighth fastener part; and a fourth fastener component holder including an eighth receptacle, wherein the eighth fastener part is located at least partially within the eighth receptacle, wherein the fourth fastener component holder extends into the seventh receptacle such that the eighth fastener part is located within the first last component, and wherein the seventh fastener part extends through the fourth through hole opening of the second last component and releasably engages the eighth fastener part located within the first last component.
13. The last according to claim 11, wherein the first last component is a main last body component, the second last component is a heel base last component, the third last component is a medial forefoot last component, and the fourth last component is a lateral forefoot last component.
14. The last according to claim 11, wherein the first last component is a main last body component, the second last component is a heel base last component, the third last component is a bottom last component, and the fourth last component is a lateral forefoot last component or a medial forefoot last component.
15. A last, comprising: a first last component including a first receptacle, a second receptacle, a third receptacle, a fourth receptacle, and a fifth receptacle; a second last component including a first through hole opening and a second through hole opening; a third last component including a third through hole opening; a fourth last component including a fourth through hole opening; a fifth last component including a fifth through hole opening; a first fastener including a first fastener part and a second fastener part; a second fastener including a third fastener part and a fourth fastener part; a third fastener including a fifth fastener part and a sixth fastener part; a fourth fastener including a seventh fastener part and an eighth fastener part; a fifth fastener including a ninth fastener part and a tenth fastener part; a first fastener component holder including a sixth receptacle, wherein the second fastener part is located at least partially within the sixth receptacle, wherein the first fastener component holder extends into the first receptacle such that the second fastener part is located within the first last component, and wherein the first fastener part extends through the first through hole opening of the second last component and releasably engages the second fastener part; a second fastener component holder including a seventh receptacle, wherein the fourth fastener part is located at least partially within the seventh receptacle, wherein the second fastener component holder extends into the second receptacle such that the fourth fastener part is located within the first last component, wherein the third fastener part extends through the second through hole opening of the second last component and releasably engages the fourth fastener part, and wherein the first fastener and the second fastener releasably engage the first last component and the second last component; a third fastener component holder including an eighth receptacle, wherein the sixth fastener part is located at least partially within the eighth receptacle, wherein the third fastener component holder extends into the third receptacle such that the sixth fastener part is located within the first last component, and wherein the fifth fastener part extends through the third through hole opening of the third last component and releasably engages the sixth fastener part to releasably engage the first last component and the third last component; a fourth fastener component holder including a ninth receptacle, wherein the eighth fastener part is located at least partially within the ninth receptacle, wherein the fourth fastener component holder extends into the fourth receptacle such that the eighth fastener part is located within the first last component, and wherein the seventh fastener part extends through the fourth through hole opening of the fourth last component and releasably engages the eighth fastener part to releasably engage the first last component and the fourth last component; and a fifth fastener component holder including a tenth receptacle, wherein the tenth fastener part is located at least partially within the tenth receptacle, wherein the fifth fastener component holder extends into the fifth receptacle such that the tenth fastener part is located within the first last component, and wherein the ninth fastener part extends through the fifth through hole opening of the fifth last component and releasably engages the tenth fastener part to releasably engage the first last component and the fifth last component.
16. The last according to claim 15, wherein each of the first fastener part, the third fastener part, the fifth fastener part, the seventh fastener part, and the ninth fastener part includes a bolt, and wherein each of the second fastener part, the fourth fastener part, the sixth fastener part, the eighth fastener part, and the tenth fastener part includes a nut; and wherein each of the sixth receptacle, the seventh receptacle, the eighth receptacle, the ninth receptacle, and the tenth receptacle comprises a polygonal shaped opening or recess, and wherein each of the nuts includes a polygonal shaped exterior perimeter sized and shaped to closely fit within the polygonal shaped opening or recess.
17. A last, comprising: a first last component including a base last surface, a first recess extending inward from the base last surface, and a first fastener part; a second last component including a first through hole opening, the second last component at least partially receivable within the first recess; and a second fastener part extending through the first through hole opening and engaging the first fastener part to releasably engage the first last component with the second last component.
18. The last according to claim 17, wherein the first last component includes: (i) a second recess extending inward from the base last surface and spaced from the first recess and (ii) a third fastener part, and wherein the last further comprises: a third last component including a second through hole opening, the third last component at least partially receivable within the second recess; and a fourth fastener part extending through the second through hole opening and engaging the third fastener part to releasably engage the first last component with the third last component.
19. The last according to claim 18, further comprising: a fourth last component including a third through hole opening, wherein the second last component and the fourth last component are interchangeably receivable within the first recess, wherein the second last component has a first thickness profile and the fourth last component has a second thickness profile that differs from the first thickness profile; and a fifth last component including a fourth through hole opening, wherein the third last component and the fifth last component are interchangeably receivable within the second recess, wherein the third last component has a third thickness profile and the fifth last component has a fourth thickness profile that differs from the third thickness profile.
20. The last according to claim 17, wherein the first last component includes a rearward-facing wall having a base surface and a projection extending rearward from the base surface, and wherein the last further comprises: a rear heel body component including a rear heel last surface and a forward-facing wall, wherein the forward-facing wall includes a rear recess, wherein the rear recess is configured to receive at least a portion of the projection; at least one rear heel fastener for releasably fastening the rear heel body component with the first last component such that at least a free end surface of the projection is located within the rear recess; a first longitudinal spacer member releasably engageable with the projection, the first longitudinal spacer member being configured to be positionable between and separating the rearward-facing wall and the forward-facing wall; and a second longitudinal spacer member releasably engageable with the projection, the second longitudinal spacer member being configured to be: (i) positionable between and separating the rearward-facing wall and the forward-facing wall and interchangeable with the first longitudinal spacer member, and/or (ii) positionable between and separating the rearward-facing wall and the forward-facing wall and mountable on the projection together with the first longitudinal spacer member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The foregoing Summary, as well as the following Detailed Description, will be better understood when considered in conjunction with the accompanying drawings in which like reference numerals refer to the same or similar elements in all of the various views in which that reference number appears.
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
DETAILED DESCRIPTION
[0021] In the following description of various examples of footwear last structures and components according to the present technology, reference is made to the accompanying drawings, which form a part hereof, and in which are shown by way of illustration various example structures and environments in which aspects of the present technology may be practiced. It is to be understood that other structures and environments may be utilized and that structural and functional modifications may be made to the specifically described structures and methods without departing from the scope of the present disclosure.
[0022] Footwear, as that term is used herein, means any type of wearing apparel for the feet, and this term includes, but is not limited to: all types of shoes, boots, sneakers, sandals, thongs, flip-flops, mules, scuffs, slippers, sport-specific shoes (such as golf shoes, tennis shoes, baseball cleats, soccer or football cleats, ski boots, basketball shoes, cross training shoes, dance shoes, etc.), and the like.
[0023] Various structures and parameters of footwear lasts, footwear uppers, sole structures, and/or articles of footwear may be described herein based on a longitudinal length parameter L. Note
[0024] The term rearward as used herein means at or toward the heel region of the footwear last 100 (or other component), and the term forward as used herein means at or toward a forefoot or forward toe region of the footwear last 100 (or component thereof). Unless otherwise defined, the terms heel area or heel region refer to a region bounded by parallel planes at P=0L and P=0.3L, the terms midfoot area, midfoot region, or arch region refer to a region bounded by parallel planes at P=0.3L and P=0.6L, and the terms forefoot area or forefoot region refer to a region bounded by parallel planes at P=0.6L and P=1.0L. Also, the term lateral means the little toe side or outside area of the footwear last 100 or other component, and the term medial means the big toe side or inside area of the footwear last or other component. Sec
[0025] This application and/or its claims use the terms, e.g., first, second, third, and the like, to identify certain components and/or features relating to this technology. These terms are used merely for convenience, e.g., to assist in maintaining a distinction between components and/or features of a specific structure. Use of these terms should not be construed as requiring a specific order or arrangement of the components and/or features being discussed. Also, use of these specific terms in the specification for a specific structure does not require that the same term be used in the claims to refer to the same structure (e.g., a component or feature referred to as the third in the specification may correspond to any numerical adjective used for that component or feature in the claims).
I. General Description of Aspects of this Technology
[0026] As noted above, aspects of this technology relate to footwear lasts, e.g., of the types described and/or claimed below and/or of the types illustrated in the appended drawings. Such footwear lasts may include any one or more structures, parts, features, properties, and/or combination(s) of structures, parts, features, and/or properties of the examples described and/or claimed below and/or of the examples illustrated in the appended drawings.
[0027] As some more specific examples, aspects of this technology relate to footwear lasts having size adjustment capabilities. The lasts may be adjustable in the longitudinal direction and/or in the girth dimension. In this manner, fewer physical lasts may be needed for making a full size run of footwear products. Additional aspects of this technology relate to methods of using size adjustable lasts, e.g., to make customized footwear products, to make small runs of footwear products, and/or to adjust size of existing footwear products. Yet additional aspects of this technology relate to a kit of parts that include interchangeable parts for size adjustable lasts in accordance with examples of this technology. Such kits may be portable (e.g., transportable by a single person) to enable use in any environment.
[0028] Given the general description of features, aspects, structures, processes, and arrangements according to certain examples of this technology provided above, a more detailed description of specific example footwear lasts and methods in accordance with this technology follows.
II. Detailed Description of Example Footwear Lasts, Last Kits, Methods of Using the Footwear Lasts, and Other Components/Features According to this Technology
[0029] Referring to the figures and following discussion, various examples footwear lasts, last kits, and/or methods in accordance with aspects of this technology are described.
[0030] Lasts in accordance with some examples and aspects of this technology will be described below in conjunction with
[0031] First, the main components of this example last 100 will be identified with special reference to
[0032] This example last 100 further includes a heel base last component 300 as a rear last component. The heel base last component 300 releasably engages the main last component 102 (e.g., engaged with the rearward part 102R of the main last component 102 in this example). The heel base last component 300 may be used in conjunction with one or more longitudinal spacer members 350 (see
[0033] This example last 100 (e.g., its main last component 102) includes other releasably engaged parts. More specifically, lasts 100 in accordance with examples of this technology may include one or more of: (a) a lateral forefoot last component 400, (b) a medial forefoot last component 500, and (c) an upper forefoot last component 600, e.g., as shown in
[0034] In this illustrated example last 100, the forward part 102F of the main last component 102 includes three recessesa lateral recess 106L, a medial recess 106M (e.g., see
[0035] While other options are possible, in this illustrated example last 100, seven fasteners are provided to releasably engage the main last component 102 with: (a) the bottom plate component 200, (b) the heel base last component 300, (c) the lateral forefoot last component 400, (d) the medial forefoot last component 500, and (c) the upper forefoot last component 600. More specifically, these example connectors include: [0036] (i) a rear bottom plate connector (e.g., including a male connector part 800A and a female connector part 800B) that connects the rear portion of bottom plate component 200 with the forward part 102F of the main last component 102; [0037] (ii) a forward bottom plate connector (e.g., including a male connector part 810A and a female connector part 810B) that connects the forward portion of bottom plate component 200 with the forward part 102F of the main last component 102; [0038] (iii) a bottom heel connector (e.g., including a male connector part 820A and a female connector part 820B) that connects the bottom of heel base last component 300 with the rearward part 102R of the main last component 102; [0039] (iv) a top heel connector (e.g., including a male connector part 830A and a female connector part 830B) that connects the top of heel base last component 300 with the rearward part 102R of the main last component 102; [0040] (v) a lateral forefoot connector (e.g., including a male connector part 840A and a female connector part 840B) that connects the lateral forefoot last component 400 with the forward part 102F of the main last component 102; [0041] (vi) a medial forefoot connector (e.g., including a male connector part 850A and a female connector part 850B) that connects the medial forefoot last component 500 with the forward part 102F of the main last component 102; and [0042] (vii) an upper forefoot connector (e.g., including a male connector part 860A and a female connector part 860B) that connects the upper forefoot last component 600 with the forward part 102F of the main last component 102.
[0043] In the illustrated example, the male connector parts 800A, 810A, 820A, 830A, 840A, 850A, 860A comprise a bolt or other externally threaded structure, and the female connector parts 800B, 810B, 820B, 830B, 840B, 850B, 860B comprise a nut or other internally threaded structure. Other types of releasable connectors also may be used in other examples of this technology, including other types of male and/female connectors, connectors without male and/or female connector parts, etc., such as magnetic connectors, etc.
[0044] Five of the female connector parts in this illustrated example last 100 structurenamely female connector parts 800B, 820B, 830B, 840B, and 850Binclude connector component holders or fastener part holders formed as separate parts. More specifically, as shown in
[0045] Additional features and components of footwear lasts 100 in accordance with at least some examples of this technology will be described below in conjunction with one or more of
[0046] Another receptacle 110B of this example main last component 102 is shown in
[0047] The main last component 102 (e.g., its rearward part 102R) of this example includes another receptacle 110C as shown in
[0048] Another receptacle 110D of this example main last component 102 is shown in
[0049] The fifth receptacle 110E of this example main last component 102 also is shown in
[0050] The upper forefoot last component 600 is releasably engaged with the main last component in upper recess 106U by male connector part 860A extending through a through hole opening 602 defined in the upper forefoot last component 600 and through a through hole opening 108U formed in the bottom base surface 106S of the upper recess 106U to releasably engage a female connector part 860B. The female connector part 860B is provided in recess 862R formed in the bottom surface of the main last component 102 (its forward part 102F), e.g., within bottom recess 104R, as shown in
[0051] While the example structure shown in
[0052] If desired, one or more of the fastener connector component holders 802, 822, 832, 842, 852 may be releasably secured within its respective receptacle 110A, 110B, 110C, 110D, 110E. Detents or other retaining structures may be provided on one or more of the fastener connector component holders 802, 822, 832, 842, 852 and/or their respective receptacles 110A, 110B, 110C, 110D, 110E to releasably hold these parts together. Any releasable engagement mechanism or structure may be used without departing from this technology (e.g., threaded connectors, magnetic connectors, spring-loaded connections, etc.). Alternatively, in some examples, one or more of the fastener connector component holders 802, 822, 832, 842, 852 may be fixedly secured within its respective receptacle 110A, 110B, 110C, 110D, 110E.
[0053] As further shown, e.g., in
[0054] As illustrated in
[0055] Lasts 100 in accordance with at least some examples of this technology may include others versatility-enhancing and/or size adjusting features. For example, as shown in
[0056] To adjust the longitudinal length of the last 100, one or more longitudinal spacer members 350 may be releasably engaged within the last 100 structure, as shown in
[0057] The longitudinal spacer members 350 may come as a set with a plurality of different thicknesses in the longitudinal direction, e.g., with one longitudinal spacer member 350 being 1 mm thick, another longitudinal spacer member 350 being 2 mm thick, another longitudinal spacer member 350 being 4 mm thick, and another longitudinal spacer member 350 being 6 mm thick, etc. By selecting no longitudinal spacer members 350 or any desired combination of longitudinal spacer members 350, the longitudinal length L of the assembled last 100 can be varied and controlled. The projection 112P may have a sufficient length in the longitudinal direction so as to extend rearward beyond the rearmost surface of the longitudinal spacer member(s) 350 mounted thereon and into the recess 312R.
[0058] While the example of
[0059] In at least some examples of this technology: (a) an outer perimeter 312P of the forward-facing surface 312 or forward-facing wall 300F of the heel base last component 300 will enclose or define a first area A1, and (b) an outer perimeter 114P of the free end surface 114 of the projection 112P will enclose or define a second area A2. In at least some examples of this technology, A1 and A2 may have any of the following properties:
[0060] Other last 100 size adjustment features in accordance with at least some examples of this technology include adjustability of the girth around the last 100, particularly in the forefoot and/or midfoot area. As evident from the discussion above and as shown in
[0061] Additionally,
[0062] Additionally,
[0063] As further shown, e.g., in
[0064] A comparison of
[0065] Lasts 100 in accordance with at least some examples of this technology may be used in the manufacture of custom footwear. As an example, a technician could take various measurements of a customer's foot, e.g., including longitudinal length measurements, girth measurements (particularly in the forefoot and/or midfoot areas), and the like. Alternatively, the technician could get feedback from a wearer on an existing pair of shoes (e.g., too tight or loose around the big toe area, too long or short, too tight or loose in the toe box area, etc.). Based on the measurement information and/or other feedback, the technician could select last parts (e.g., individual lateral forefoot last components 400, medial forefoot last components 500, and/or upper forefoot last components 600; different numbers and/or combinations of longitudinal spacer members 350; etc.) to create an assembled last 100 with customized dimensions. This assembled last 100 with customized dimensional features then may be used to create a final and new footwear product having its upper sized and/or shaped based on the customized dimensions of the last 100 and based on the end user's measurements and/or other feedback.
[0066] In such methods, the footwear upper may be heated, wetted, and/or otherwise treated, if necessary, to make the upper more receptive to size and/or shape changes (e.g., to make the upper materials more susceptible to stretching as a result of force applied to material(s) of the upper by the last 100). The assembled last 100 with the customized dimensional features may be inserted into the upper to shape the upper and/or to provide support for other footwear assembly steps. Once the desired footwear assembly steps have been completed, the last 100 may be removed from the footwear product. In some examples of these methods, if the upper is heated and/or wetted, the footwear product may be left on the last 100 until the upper is cooled and/or dried, and then the footwear product may be delasted (and optionally be made available for other footwear assembly/manufacturing steps (if any)).
[0067] Additionally or alternatively, if desired, lasts 100 in accordance with at least some examples of this technology may be used to adjust the size (and/or shape) of existing footwear products (e.g., by stretching an existing footwear upper in or more areas and/or directions). For example, a wearer may give feedback that an existing shoe is too small or tight, e.g., in one or more locations (e.g., in a big toe area, in the toe box, in a length dimension, etc.). Optionally, a technician could take various measurements of the wearer's foot, e.g., including longitudinal length measurements, girth measurements, and the like (particularly in the areas, regions, and/or directions of the foot where size (and/or shape) adjustment may be needed). Additionally or alternatively, the technician could consider the size and/or specific last dimensional features for the last used in making the existing footwear product. Based on the measurement information, the wearer feedback, and/or other information (e.g., the prior last used), the technician could select last parts (e.g., individual lateral forefoot last components 400, medial forefoot last components 500, and/or upper forefoot last components 600; different numbers and/or combinations of longitudinal spacer members 350; etc.) to create an assembled last 100 with revised dimensions. The existing shoe (e.g., the footwear upper) may be heated, wetted, and/or otherwise treated, if necessary, to make the upper more receptive to size and/or changes (e.g., to make the upper materials more susceptible to stretching as a result of force applied to material(s) of the upper by the last 100). The assembled last 100 with the revised dimensions may be inserted into the existing upper to stretch the upper and/or to otherwise modify the upper's size and/or shape based on the revised dimensions of the inserted assembled last 100. Then, the last 100 may be removed from the shoe. In some examples of these methods, if the upper is heated and/or wetted, the shoe may be left on the last 100 until the upper is cooled and/or dried, and then the shoe may be delasted and returned to the wearer.
[0068] As noted above, at least some aspects of this technology may include a kit with two or more parts, e.g., including some interchangeable parts, useful to create customized lasts 100 for use in making customized footwear products.
[0078] The kit 900 further may include one or more additional storage compartments 910, e.g., for holding a wrench for tightening or loosening the removable connectors (e.g., for engaging male connector parts 800A, 810A, 820A, 830A, 840A, 850A, 860A); for holding spare parts (e.g., additional connector component holders 802, 822, 832, 842, 852; additional female connector parts 800B, 810B, 820B, 830B, 840B, 850B, 860B; additional male connector parts 800A, 810A, 820A, 830A, 840A, 850A, 860A; etc.); for holding instructions; etc.
[0079] Kits 900 of the types shown in
[0080] The last 100 (and its individual parts) may be made in any desired manner. As some more specific examples, the last 100 and/or any one or more of the component parts described above (e.g., 102, 102F, 102R, 200, 300, 350, 400, 500, 600, 802, 812, 822, 832, 842, 852) may be formed by three dimension printing techniques (e.g., additive rapid manufacturing techniques). In such techniques, the various recesses, openings, and receptacles may be directly formed in the last part during the three dimension printing technique and/or one or more of the various recesses, openings, and receptacles may be formed by machining (e.g., drilling, laser cutting, etc.) them into the printed last part. As other examples, the last 100 and/or any one or more of the component parts described above (e.g., 102, 102F, 102R, 200, 300, 350, 400, 500, 600, 802, 812, 822, 832, 842, 852) may be formed by molding (e.g., injection molding or other molding techniques). In such molding techniques, the various recesses, openings, and receptacles may be directly molded into the last part and/or one or more of the various recesses, openings, and receptacles may be formed by machining (e.g., drilling, laser cutting, etc.) them into the molded part. The hardware components (e.g., male connector parts 800A, 810A, 820A, 830A, 840A, 850A, 860A and female connector parts 800B, 810B, 820B, 830B, 840B, 850B, 860B; the bracket 152; the pins 154R, 154M, 154F; the spring member 156; etc.) may be made in conventional manners, from conventional parts (including three dimensional printing or molding as described above).
III. Conclusion
[0081] The present technology is disclosed above and in the accompanying drawings with reference to a variety of embodiments. The purpose served by the disclosure, however, is to provide an example of the various features and concepts related to this technology, not to limit the scope of the claimed invention. One skilled in the relevant art will recognize that numerous variations and modifications may be made to the embodiments described above without departing from the scope of the presently claimed invention, as defined by the appended claims.
[0082] For the avoidance of doubt, the present application includes at least the subject matter described in the following numbered Clauses:
[0083] Clause 1. A last, comprising: [0084] a first last component including a first receptacle; [0085] a second last component including a first through hole opening; [0086] a first fastener including a first fastener part and a second fastener part; and [0087] a first fastener component holder including a second receptacle, wherein the second fastener part is located at least partially within the second receptacle, and wherein the first fastener component holder extends into the first receptacle such that the second fastener part is located within the first last component, wherein the first fastener part extends through the first through hole opening of the second last component and releasably engages the second fastener part located within the first last component to thereby releasably engage the first last component and the second last component.
[0088] Clause 2. The last according to Clause 1, wherein the first fastener part includes a bolt and the second fastener part includes a nut.
[0089] Clause 3. The last according to Clause 2, wherein the second receptacle comprises a polygonal shaped opening or recess, and wherein the nut includes a polygonal shaped exterior perimeter sized and shaped to closely fit within the polygonal shaped opening or recess.
[0090] Clause 4. The last according to any one of Clauses 1 to 3, wherein the first fastener component holder is releasably engaged with the first last component.
[0091] Clause 5. The last according to any one of Clauses 1 to 4, wherein the first last component is a main last body component and the second last component is a heel base last component.
[0092] Clause 6. The last according to any one of Clauses 1 to 4, wherein the first last component is a main last body component and the second last component is a bottom plate component.
[0093] Clause 7. The last according to any one of Clauses 1 to 4, wherein the first last component is a main last body component and the second last component is a medial forefoot last component.
[0094] Clause 8. The last according to any one of Clauses 1 to 4, wherein the first last component is a main last body component and the second last component is a lateral forefoot last component.
[0095] Clause 9. The last according to Clause 1, wherein the first last component includes a third receptacle, the second last component includes a second through hole opening, and wherein the last further comprises: [0096] a second fastener including a third fastener part and a fourth fastener part; and [0097] a second fastener component holder including a fourth receptacle, wherein the fourth fastener part is located at least partially within the fourth receptacle, wherein the second fastener component holder extends into the third receptacle such that the fourth fastener part is located within the first last component, and wherein the third fastener part extends through the second through hole opening of the second last component and releasably engages the fourth fastener part located within the first last component.
[0098] Clause 10. The last according to Clause 9, wherein the first last component is a main last body component and the second last component is a heel base last component.
[0099] Clause 11. The last according to Clause 1, wherein the first last component includes a third receptacle, and wherein the last further comprises: [0100] a second fastener including a third fastener part and a fourth fastener part; [0101] a third last component including a second through hole opening; and [0102] a second fastener component holder including a fourth receptacle, wherein the fourth fastener part is located at least partially within the fourth receptacle, wherein the second fastener component holder extends into the third receptacle such that the fourth fastener part is located within the first last component, and wherein the third fastener part extends through the second through hole opening of the third last component and releasably engages the fourth fastener part located within the first last component to thereby releasably engage the first last component and the third last component.
[0103] Clause 12. The last according to Clause 11, wherein the first last component is a main last body component, the second last component is a heel base last component, and the third last component is a medial forefoot last component.
[0104] Clause 13. The last according to Clause 11, wherein the first last component is a main last body component, the second last component is a heel base last component, and the third last component is a lateral forefoot last component.
[0105] Clause 14. The last according to Clause 11, wherein the first last component is a main last body component, the second last component is a heel base last component, and the third last component is a bottom last component.
[0106] Clause 15. The last according to Clause 11, wherein the first last component is a main last body component, the second last component is a medial forefoot last component, and the third last component is a bottom last component.
[0107] Clause 16. The last according to Clause 11, wherein the first last component is a main last body component, the second last component is a lateral forefoot last component, and the third last component is a bottom last component.
[0108] Clause 17. The last according to Clause 11, wherein the first last component is a main last body component, the second last component is a lateral forefoot last component, and the third last component is a medial last component.
[0109] Clause 18. The last according to Clause 11, wherein the first last component includes a fifth receptacle, and wherein the last further comprises: [0110] a third fastener including a fifth fastener part and a sixth fastener part; [0111] a fourth last component including a third through hole opening; and [0112] a third fastener component holder including a sixth receptacle, wherein the sixth fastener part is located at least partially within the sixth receptacle, wherein the third fastener component holder extends into the fifth receptacle such that the sixth fastener part is located within the first last component, and wherein the fifth fastener part extends through the third through hole opening of the fourth last component and releasably engages the sixth fastener part located within the first last component to thereby releasably engage the first last component and the fourth last component.
[0113] Clause 19. The last according to Clause 18, wherein the first last component includes a seventh receptacle, the second last component includes a fourth through hole opening, and wherein the last further comprises: [0114] a fourth fastener including a seventh fastener part and an eighth fastener part; and [0115] a fourth fastener component holder including an eighth receptacle, wherein the eighth fastener part is located at least partially within the eighth receptacle, wherein the fourth fastener component holder extends into the seventh receptacle such that the eighth fastener part is located within the first last component, and wherein the seventh fastener part extends through the fourth through hole opening of the second last component and releasably engages the eighth fastener part located within the first last component.
[0116] Clause 20. The last according to Clause 18 or 19, wherein the first last component is a main last body component, the second last component is a heel base last component, the third last component is a medial forefoot last component, and the fourth last component is a lateral forefoot last component.
[0117] Clause 21. The last according to Clause 18 or 19, wherein the first last component is a main last body component, the second last component is a heel base last component, the third last component is a bottom last component, and the fourth last component is a lateral forefoot last component.
[0118] Clause 22. The last according to Clause 18 or 19, wherein the first last component is a main last body component, the second last component is a heel base last component, the third last component is a medial forefoot last component, and the fourth last component is a bottom last component.
[0119] Clause 23. The last according to any one of Clauses 1 to 22, further comprising an upper forefoot last component releasably engaged within a forefoot receptacle defined in a forefoot region of the first last component.
[0120] Clause 24. A last, comprising: [0121] a first last component including a first receptacle, a second receptacle, a third receptacle, a fourth receptacle, and a fifth receptacle; [0122] a second last component including a first through hole opening and a second through hole opening; [0123] a third last component including a third through hole opening; [0124] a fourth last component including a fourth through hole opening; [0125] a fifth last component including a fifth through hole opening; [0126] a first fastener including a first fastener part and a second fastener part; [0127] a second fastener including a third fastener part and a fourth fastener part; [0128] a third fastener including a fifth fastener part and a sixth fastener part; [0129] a fourth fastener including a seventh fastener part and an eighth fastener part; [0130] a fifth fastener including a ninth fastener part and a tenth fastener part; [0131] a first fastener component holder including a sixth receptacle, wherein the second fastener part is located at least partially within the sixth receptacle, wherein the first fastener component holder extends into the first receptacle such that the second fastener part is located within the first last component, and wherein the first fastener part extends through the first through hole opening of the second last component and releasably engages the second fastener part; [0132] a second fastener component holder including a seventh receptacle, wherein the fourth fastener part is located at least partially within the seventh receptacle, wherein the second fastener component holder extends into the second receptacle such that the fourth fastener part is located within the first last component, wherein the third fastener part extends through the second through hole opening of the second last component and releasably engages the fourth fastener part, and wherein the first fastener and the second fastener releasably engage the first last component and the second last component; [0133] a third fastener component holder including an eighth receptacle, wherein the sixth fastener part is located at least partially within the eighth receptacle, wherein the third fastener component holder extends into the third receptacle such that the sixth fastener part is located within the first last component, and wherein the fifth fastener part extends through the third through hole opening of the third last component and releasably engages the sixth fastener part to releasably engage the first last component and the third last component; [0134] a fourth fastener component holder including a ninth receptacle, wherein the eighth fastener part is located at least partially within the ninth receptacle, wherein the fourth fastener component holder extends into the fourth receptacle such that the eighth fastener part is located within the first last component, and wherein the seventh fastener part extends through the fourth through hole opening of the fourth last component and releasably engages the eighth fastener part to releasably engage the first last component and the fourth last component; and [0135] a fifth fastener component holder including a tenth receptacle, wherein the tenth fastener part is located at least partially within the tenth receptacle, wherein the fifth fastener component holder extends into the fifth receptacle such that the tenth fastener part is located within the first last component, and wherein the ninth fastener part extends through the fifth through hole opening of the fifth last component and releasably engages the tenth fastener part to releasably engage the first last component and the fifth last component.
[0136] Clause 25. The last according to Clause 24, wherein each of the first fastener part, the third fastener part, the fifth fastener part, the seventh fastener part, and the ninth fastener part includes a bolt, and wherein each of the second fastener part, the fourth fastener part, the sixth fastener part, the eighth fastener part, and the tenth fastener part includes a nut.
[0137] Clause 26. The last according to Clause 25, wherein each of the sixth receptacle, the seventh receptacle, the eighth receptacle, the ninth receptacle, and the tenth receptacle comprises a polygonal shaped opening or recess, and wherein each of the nuts includes a polygonal shaped exterior perimeter sized and shaped to closely fit within the polygonal shaped opening or recess.
[0138] Clause 27. The last according to any one of Clauses 24 to 26, wherein the first last component is a main last body component, the second last component is a heel base last component, the third last component is a medial forefoot last component, the fourth last component is a lateral forefoot last component, and the fifth last component is a bottom last component.
[0139] Clause 28. The last according to any one of Clauses 24 to 27, further comprising an upper forefoot last component releasably engaged within a forefoot receptacle defined in a forefoot region of the first last component.
[0140] Clause 29. The last according to any one of Clauses 24 to 28, wherein the first last component includes two component parts that are rotatable with respect to one another.
[0141] Clause 30. A last, comprising: [0142] a first last component including a base last surface, a first recess extending inward from the base last surface, and a first fastener part; [0143] a second last component including a first through hole opening, the second last component at least partially receivable within the first recess; and [0144] a second fastener part extending through the first through hole opening and engaging the first fastener part to releasably engage the first last component with the second last component.
[0145] Clause 31. The last according to Clause 30, wherein the first last component is a main last body component and the second last component is a bottom plate component.
[0146] Clause 32. The last according to Clause 31, wherein an outer perimeter of the first recess is configured to receive a foot support bladder provided as part of a strobel member of a footwear component part.
[0147] Clause 33. The last according to Clause 31, wherein the first recess includes an outer perimeter and a recessed surface located within the outer perimeter, wherein a depth of the first recess around at least 80% of the outer perimeter is 10 mm or less.
[0148] Clause 34. The last according to Clause 30, wherein the first last component is a main last body component and the second last component is a medial forefoot last component.
[0149] Clause 35. The last according to Clause 34, further comprising a third last component including a second through hole opening, wherein the third last component and the second last component are interchangeably receivable within the first recess, wherein the second last component has a first thickness profile and the third last component has a second thickness profile that differs from the first thickness profile.
[0150] Clause 36. The last according to Clause 30, wherein the first last component is a main last body component and the second last component is a lateral forefoot last component.
[0151] Clause 37. The last according to Clause 30, further comprising a third last component including a second through hole opening, wherein the third last component and the second last component are interchangeably receivable within the first recess, wherein the second last component has a first thickness profile and the third last component has a second thickness profile that differs from the first thickness profile.
[0152] Clause 38. The last according to Clause 30, wherein the first last component is a main last body component and the second last component is an upper forefoot last component.
[0153] Clause 39. The last according to Clause 38, further comprising a third last component including a second through hole opening, wherein the third last component and the second last component are interchangeably receivable within the first recess, wherein the second last component has a first thickness profile and the third last component has a second thickness profile that differs from the first thickness profile.
[0154] Clause 40. The last according to Clause 30, wherein the first last component includes: (i) a second recess extending inward from the base last surface and spaced from the first recess and (ii) a third fastener part, and wherein the last further comprises: [0155] a third last component including a second through hole opening, the third last component at least partially receivable within the second recess; and [0156] a fourth fastener part extending through the second through hole opening and engaging the third fastener part to releasably engage the first last component with the third last component.
[0157] Clause 41. The last according to Clause 40, wherein the first last component is a main last body component, the second last component is a medial forefoot last component, and the third last component is a lateral forefoot last component.
[0158] Clause 42. The last according to Clause 41, further comprising: [0159] a fourth last component including a third through hole opening, wherein the second last component and the fourth last component are interchangeably receivable within the first recess, wherein the second last component has a first thickness profile and the fourth last component has a second thickness profile that differs from the first thickness profile; and [0160] a fifth last component including a fourth through hole opening, wherein the third last component and the fifth last component are interchangeably receivable within the second recess, wherein the third last component has a third thickness profile and the fifth last component has a fourth thickness profile that differs from the third thickness profile.
[0161] Clause 43. The last according to Clause 40, wherein the first last component is a main last body component, the second last component is a medial forefoot last component, and the third last component is an upper forefoot last component.
[0162] Clause 44. The last according to Clause 40, wherein the first last component is a main last body component, the second last component is a lateral forefoot last component, and the third last component is an upper forefoot last component.
[0163] Clause 45. The last according to Clause 43 or 44, further comprising: [0164] a fourth last component including a third through hole opening, wherein the second last component and the fourth last component are interchangeably receivable within the first recess, wherein the second last component has a first thickness profile and the fourth last component has a second thickness profile that differs from the first thickness profile; and [0165] a fifth last component including a fourth through hole opening, wherein the third last component and the fifth last component are interchangeably receivable within the second recess, wherein the third last component has a third thickness profile and the fifth last component has a fourth thickness profile that differs from the third thickness profile.
[0166] Clause 46. The last according to Clause 30, wherein the first last component includes: (i) a second recess extending inward from the base last surface and spaced from the first recess, (ii) a third recess extending inward from the base last surface and spaced from the first recess and the second recess, (iii) a third fastener part, and (iv) a fourth fastener part, and wherein the last further comprises: [0167] a third last component including a second through hole opening, the third last component at least partially receivable within the second recess; [0168] a fourth last component including a third through hole opening, the fourth last component at least partially receivable within the third recess; [0169] a fifth fastener part extending through the second through hole opening and engaging the third fastener part to releasably engage the first last component with the third last component; and [0170] a sixth fastener part extending through the third through hole opening and engaging the fifth fastener part to releasably engage the first last component with the fourth last component.
[0171] Clause 47. The last according to Clause 46, wherein the first last component is a main last body component, the second last component is a medial forefoot last component, the third last component is a lateral forefoot last component, and the fourth last component is an upper forefoot last component.
[0172] Clause 48. The last according to Clause 47, further comprising: [0173] a fifth last component including a fourth through hole opening, wherein the second last component and the fifth last component are interchangeably receivable within the first recess, and wherein the second last component has a first thickness profile and the fifth last component has a second thickness profile that differs from the first thickness profile; [0174] a sixth last component including a fifth through hole opening, wherein the third last component and the sixth last component are interchangeably receivable within the second recess, and wherein the third last component has a third thickness profile and the sixth last component has a fourth thickness profile that differs from the third thickness profile; and [0175] a seventh last component including a sixth through hole opening, wherein the fourth last component and the seventh last component are interchangeably receivable within the third recess, and wherein the fourth last component has a fifth thickness profile and the seventh last component has a sixth thickness profile that differs from the fifth thickness profile.
[0176] Clause 49. The last according to any one of Clauses 30 or 46 to 48, further comprising a bottom plate component releasably engageable with a bottom of the first last component.
[0177] Clause 50. The last according to Clause 49, wherein the bottom of the first last component defines an inwardly extending recess, and wherein the bottom plate component at least partially covers the inwardly extending recess.
[0178] Clause 51. The last according to Clause 50, wherein the inwardly extending recess includes an outer perimeter and a recessed surface located within the outer perimeter, and wherein a depth of the inwardly extending recess around at least 80% of the outer perimeter is 10 mm or less.
[0179] Clause 52. The last according to any one of Clauses 30 or 46 to 51, wherein the first last component includes a rearward-facing wall having a base surface and a projection extending rearward from the base surface, and wherein the last further comprises: [0180] a rear heel body component including a rear heel last surface and a forward-facing wall, wherein the forward-facing wall includes a rear recess, wherein the rear recess is configured to receive at least a portion of the projection; and [0181] at least one rear heel fastener for releasably fastening the rear heel body component with the first last component such that at least a free end surface of the projection is located within the rear recess.
[0182] Clause 53. The last according to Clause 52, further comprising a first longitudinal spacer member releasably engageable with the projection, the first longitudinal spacer member being configured to be positionable between and separating the rearward-facing wall and the forward-facing wall.
[0183] Clause 54. The last according to Clause 53, further comprising a second longitudinal spacer member releasably engageable with the projection, the second longitudinal spacer member being configured to be: (i) positionable between and separating the rearward-facing wall and the forward-facing wall and interchangeable with the first longitudinal spacer member, and/or (ii) positionable between and separating the rearward-facing wall and the forward-facing wall and mountable on the projection together with the first longitudinal spacer member.
[0184] Clause 55. The last according to Clause 54, wherein the first longitudinal spacer member has a first longitudinal thickness, and wherein the second longitudinal spacer member has a second longitudinal thickness that differs from the first longitudinal thickness.
[0185] Clause 56. The last according to Clause 52, further comprising a plurality of longitudinal spacer members, each of the plurality of longitudinal spacer members being releasably engageable with the projection, and each of the plurality of longitudinal spacer members being configured to be positionable between and separating the rearward-facing wall and the forward-facing wall.
[0186] Clause 57. The last according to Clause 56, wherein each of the plurality of longitudinal spacer members has a thickness in a longitudinal direction of the last, and wherein the thickness of at least one longitudinal spacer member differs from a thickness of at least one other longitudinal spacer member.
[0187] Clause 58. The last according to any one of Clauses 52 to 57, wherein an outer perimeter of the forward-facing wall encloses a first area, wherein an outer perimeter of the free end surface of the projection encloses a second area, and wherein the second area is between 50% and 90% of the first area.
[0188] Clause 59. The last according to any one of Clauses 30 to 58, wherein the first last component includes two component parts that are rotatable with respect to one another.
[0189] Clause 60. The last according to any one of Clauses 30 to 59, wherein the first fastener part is included as a portion of a fastener part holder that is engaged with the first last component.
[0190] Clause 61. The last according to any one of Clauses 30 to 59, wherein the first fastener part is included as a portion of a fastener part holder that is releasably engaged with the first last component.
[0191] Clause 62. The last according to Clause 60 or 61, wherein the first last component includes a fastener part holder recess, and wherein the fastener part holder extends into the fastener part holder recess such that the first fastener part is located within an interior of the first last component.
[0192] Clause 63. A last, comprising: [0193] a main last body including one or more component parts, wherein the main last body includes a rearward-facing wall having a base surface and a projection extending rearward from the base surface; [0194] a rear heel body component including a rear heel last surface and a forward-facing wall, wherein the forward-facing wall includes a recess, and wherein the recess is configured to receive at least a portion of the projection; and [0195] at least one fastener for releasably fastening the rear heel body component with the main last body such that at least a free end surface of the projection is located within the recess.
[0196] Clause 64. The last according to Clause 63, further comprising a first longitudinal spacer member including a first through hole opening that is configured to extend around the projection, wherein the first longitudinal spacer member is positioned between and separates the rearward-facing wall and the forward-facing wall.
[0197] Clause 65. The last according to Clause 64, further comprising a second longitudinal spacer member including a second through hole opening that is configured to extend around the projection, wherein the second longitudinal spacer member is positioned between and separates the rearward-facing wall and the first longitudinal spacer member.
[0198] Clause 66. The last according to Clause 65, wherein the first longitudinal spacer member has a first longitudinal thickness, and wherein the second longitudinal spacer member has a second longitudinal thickness that differs from the first longitudinal thickness.
[0199] Clause 67. The last according to Clause 63, further comprising a plurality of longitudinal spacer members, each of the plurality of longitudinal spacer members including a through hole opening that is configured to extend around the projection, wherein each of the plurality of longitudinal spacer members is releasably engageable with the projection in a manner to be positioned between and separating the rearward-facing wall and the forward-facing wall.
[0200] Clause 68. The last according to Clause 67, wherein the plurality of longitudinal spacer members are configured to be interchangeably engageable with the projection.
[0201] Clause 69. The last according to Clause 67, wherein the projection has a sufficient longitudinal length such that two or more of the plurality of longitudinal spacer members may be engaged with the projection simultaneously.
[0202] Clause 70. The last according to any one of Clauses 67 to 69, wherein each of the plurality of longitudinal spacer members has a thickness in a longitudinal direction of the last, wherein the thickness of at least one longitudinal spacer member differs from a thickness of at least one other longitudinal spacer member.
[0203] Clause 71. The last according to any one of Clauses 63 to 70, wherein an outer perimeter of the forward-facing wall encloses a first area, wherein an outer perimeter of the free end surface of the projection encloses a second area, and wherein the second area is between 50% and 90% of the first area.
[0204] Clause 72. A method of making a footwear product, comprising: [0205] assembling a last according to any one of Clauses 1 to 71 with customized dimensions based on one or more measurements of a wearer's foot and/or other sizing information; [0206] placing the last within an interior chamber of a footwear upper; and [0207] at least partially assembling a footwear product with the last within the interior chamber of the footwear upper.
[0208] Clause 73. The method according to Clause 72, wherein the other sizing information includes footwear fit feedback information from the wearer.
[0209] Clause 74. A method of adjusting size of a footwear product, comprising: [0210] assembling a last according to any one of Clauses 1 to 71 with customized dimensions based on one or more measurements of a wearer's foot and/or other sizing information; [0211] placing the last within an interior chamber of a footwear upper included as part of an assembled footwear product; and [0212] stretching at least one portion of the footwear upper by placing the last within the interior chamber of the footwear upper.
[0213] Clause 75. The method according to Clause 74, wherein the other sizing information includes footwear fit feedback information from the wearer relating to the assembled footwear product.
[0214] Clause 76. The method according to Clause 74, wherein the other sizing information includes information regarding a last used in forming the assembled footwear product.
[0215] Clause 77. The method according to any one of Clauses 72 to 76, further comprising treating the footwear upper to make the footwear more receptive to size change based on force applied to the footwear upper by the last.
[0216] Clause 78. The method according to any one of Clauses 72 to 76, further comprising heating the footwear upper, wherein the stretching step takes place at least in part while the footwear upper is heated and while the last is within the interior chamber of the upper.
[0217] Clause 79. The method according to any one of Clauses 72 to 76 or 78, further comprising wetting the footwear upper, wherein the stretching step takes place at least in part while the footwear upper is wetted and while the last is within the interior chamber of the upper.