Viable disc regenerative composition and method of manufacture and use
11606953 · 2023-03-21
Assignee
Inventors
- Harry Thomas Temple (Miami, FL, US)
- Timothy Ganey (Tampa, FL, US)
- Stephanie Gonzalez (Miami, FL, US)
- Tracy Scott Anderson (Atlanta, GA, US)
- Shabnam Namin (Miami, FL, US)
Cpc classification
A61L27/3821
HUMAN NECESSITIES
A61L27/3691
HUMAN NECESSITIES
A01N1/0221
HUMAN NECESSITIES
A01N1/0284
HUMAN NECESSITIES
A61L2430/38
HUMAN NECESSITIES
A61L27/3687
HUMAN NECESSITIES
International classification
A61L27/36
HUMAN NECESSITIES
Abstract
A viable disc regenerative composition has a micronized material of nucleus pulposus and a biological composition made from a mixture of mechanically selected allogeneic biologic material derived from bone marrow having non-whole cellular components including vesicular components and active and inactive components of biological activity, cell fragments, cellular excretions, cellular derivatives, and extracellular components; and wherein the mixture is compatible with biologic function and further includes non-expanded whole cells. The biological composition is predisposed to demonstrate or support elaboration of active volume or spatial geometry consistent in morphology with that of disc tissue. The viable disc regenerative composition extends regenerative resonance that compliments or mimics disc tissue complexity.
Claims
1. A method of making a viable disc regenerative composition, comprising: a) obtaining bone marrow from cadaverous bone that has been cut to form bulk cortical-cancellous bone chips; b) separating cellular and non-cellular components of bone marrow from cadaverous bone utilizing four cycles of tumbling, sieving and decanting, in cycle 1 the bulk cortical-cancellous bone chips are tumbled with processing media, sieved then fluid is decanted, the decanted fluid is discarded, in cycles 2-4 the bulk cortical-cancellous bone chips are tumbled again with processing media, sieved then fluid is decanted, the decanted fluid from cycles 2-4 are then combined to form a decanted fluid containing the cellular and non-cellular components of bone marrow; c) concentrating the cellular and non-cellular components of bone marrow from the decanted fluid by centrifugation and filtering; d) separating the cellular and non-cellular components of bone marrow by density gradient centrifugation; e) collecting cells or non-cellular components or combinations thereof; f) washing the cells or non-cellular components or combinations thereof to create a mixture; g) suspending the mixture in a polyampholyte cryoprotectant; h) freezing the mixture; and i) adding to the mixture a composition of micronized nucleus pulposus having particles in the size range of less than 300 μm.
2. A method of making a viable disc regenerative composition, comprising: a) obtaining bone marrow from cadaverous bone that has been cut to form bulk cortical-cancellous bone chips; b) separating cellular and non-cellular components of bone marrow from cadaverous bone utilizing four cycles of tumbling, sieving and decanting, in cycle 1 the bulk cortical-cancellous bone chips are tumbled with processing media, sieved then fluid is decanted, the decanted fluid is discarded, in cycles 2-4 the bulk cortical-cancellous bone chips are tumbled again with processing media, sieved then fluid is decanted, the decanted fluid from cycles 2-4 are then combined to form a decanted fluid containing the cellular and non-cellular components of bone marrow; c) concentrating the cellular and non-cellular components of bone marrow from the decanted fluid by centrifugation and filtering; d) separating the cellular and non-cellular components of bone marrow by density gradient centrifugation; e) collecting cells or non-cellular components or combinations thereof; f) washing the cells or non-cellular components or combinations thereof to create a mixture; g) suspending the mixture in a polyampholyte cryoprotectant; h) freezing the mixture; and i) packaging separately (a) the mixture and (b) a composition of micronized nucleus pulposus having particles in the size range of less than 300 μm.
3. The method of making a viable disc regenerative composition of claim 2, wherein the micronized nucleus pulposus is made by the following steps: a) obtaining cadaveric spine segments having discs with cancellous bone and vertebral endplate junctions; b) removing the discs by cutting between the cancellous bone and the vertebral endplate junctions; c) removing normal nucleus pulposus; d) freeze drying the normal nucleus pulposus from multiple disc segments; and e) placing the freeze dried normal nucleus pulposus into a cryomill to produce the micronized nucleus pulposus.
4. The method of claim 3, wherein the cadaveric spine segments are from T9 to L5.
5. The method of claim 3, further comprising f) placing the micronized disc material from step e) into a sterile container for later use.
6. The method of claim 5, further comprising g) rehydrating the micronized disc material and introducing the rehydrated material into a syringe or injectable device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be described by way of example and with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
(32) With reference to the present invention
(33) The actual disc material 6 is a recovered aseptically, preferably, from human cadaver spine segments 2 from approximately T9 to L5 as shown in
(34) The inventor has developed a biochamber whereby a human disc can be placed in a physiologic environment and loaded biomechanically. Simultaneously, various parameters can be continuously measured such as cellular activity, oxygen tension and glucose depletion.
(35) It is believed a degenerative disc can be recovered and placed in a biological incubator and injected with the rehydrated freeze dried nucleus pulposus powder and incubated over a period of time to demonstrate physiologic repair and healing of the disc by increased metabolic activity, water retention and improved biomechanical strength.
(36) This exemplary test protocol can be used to confirm the efficacy of the various reconstituted rehydrated mixtures proposed herein.
(37) This allows for a unique method of preparing the material composition of proteoglycan containing nucleus pulposus comprising the steps of: Aseptic recovery of cadaveric spine segments 2, 4 from T9 to L5 (
(38) Additionally, a test procedure may be used to confirm viability of the material which includes the step of: mixing the micronized disc material 10 with saline, stem cells, micronized amnion, platelet rich plasma, growth factors, PAMS (pharmacologically active microspheres), genetically altered cells that produce glycosaminoglycans. This rehydrated mixture 30 can be made a flowable material suitable for delivery from a nozzle type container such as a syringe 40, shown in
(39) The treatment method can include the steps of: injecting the matrix composite through a 2-4 mm cannula into the disc space. Smaller apertures through which this material may be injected may be preferable to limit extrusion of the material out of the disc space.
(40) The spinal disc tissue can be prepared by dehydration at hypothermic temperatures.
(41) With general reference to
(42) The first steps are to collect, recover and process bone marrow 200 from a cadaver donor. To do this, the spine is removed aseptically from the cadaver and the resultant spine segment is covered by cold media. The cold media has 0.5 ml of Heparin; 10,000 units/ml per 500 ml of DMEM. DMEM is a sterile solution with low glucose (1 g/L), Sodium Pyruvate; without L-glutamine, or HEPES. This cold media is used for packaging the spine segments for later processing. At this point the spine segment includes a plurality of vertebral bodies 202. The clinical technician must remove as much soft tissue as possible and cut each vertebral body 202 with a saw. These vertebral bodies 202, once cleaned, of all adherent soft tissue around the cortical surfaces will look as shown in
(43) Once a cleaned vertebral body 202 is obtained, the next step involves cutting each vertebral body 202 into pieces, each piece 204 roughly 1 cm3. The cut pieces 204 being immersed in a packing media 400. The exemplary packing media can be DMEM with 0.5 ml Heparin and 1.25 ml of DNAse added.
(44) Once all the vertebral bodies 202 have been cut, the pieces 204 are taken to the bone grinder. The bone is ground into 4-10 mm pieces using packing media 400 to help the pieces go through the grinder. The ground bone 206 (bulk cortical-cancellous crushed) and all of the packing media 400, estimated volume of 500 ml are transferred into a jar 300 where 0.5-1.0 ml of Gentamicin is added to the jar 300 with ground bone 206 and packing media 400, as illustrated in
(45) The step of mechanically separating these cellular components of bone marrow 200 from the cadaverous bone is next performed. Transferring the bulk cortical-cancellous bone chips into a new jar 300 with a CBT-Mixer in the jar extending and connected 700 to the bone tumbler 500 shown in
(46) TABLE-US-00001 Step Cycle 1 Cycle 2 Cycle 3 Cycle 4 Bone 30 minutes. 30 minutes 30 minutes 30 minutes Tumbler Using 500 mL Using 500 mL Using 500 mL Using 400 mL Processing Processing Processing Processing Media Media Media Media Sieve Use the 500- Use the 500- Use the 500- Use the 500- Set μm and the μm, 180-μm μm, 180-μm μm, 180-μm bottom pan and bottom pan and bottom pan and bottom pan sieve. Discard sieve. Collect sieve. Collect sieve. Collect decanted fluid. decanted fluid. decanted fluid. decanted fluid. Centrifuge N/A Use decanted Use decanted Use decanted fluid. fluid. fluid.
(47) In cycle 1, the decanted fluid 210 is discarded. To best understand this, an exemplary
(48) After each subsequent sieving of the bulk bone material 206, the decanted fluid 212, 214, 216 containing the mixture with whole cells is collected and put into a collection jar. When the next three cycles are complete and the decanted fluid is all placed in the collection jar comingling the fluids 212, 214 and 216 to form a decanted fluid 220. Then the centrifugation of the combined decanted fluid 220 occurs by placing the fluid 220 in a number of 250 ml conical tubes using a 100 ml pipette. The centrifuge is programmed to 280×g for 10 minutes at room temperature, preferably about 20 degrees C. The fluid 220 is passed through a blood filter to further remove any bone or spicules or clumps from the suspended cells. This completes the step of centrifuging and filtering. At this point, the mixture including whole cells 240 has been separated from the soft marrow tissue 200 and the remaining cancellous and cortical bone is discarded.
(49) After this as shown in
(50) In the preferred embodiment, this results in 1.1×106 cells per ml, but could cover any concentration from zero to less than 5.0×106 cells per ml depending on the desired concentration wanted per cc.
(51) Once the cell count is established and each 1 ml suspension is established or quantified, the material is taken and suspended in a predetermined concentration of a polyampholyte cryoprotectant or any other suitable alternative protectant. When using the cryoprotectant, a freezing of the mixture at a predetermined control rate is required. Ideally, the application of a cryoprotectant coats each cell 250 and provides a protective coating to keep the cell viable during the freezing process. While the techniques for cryopreservation are well known, the present invention after being frozen has demonstrated remarkably unexpected results.
(52) When thawed and a cell count is preformed after manufacture, the cell viability is 80 percent. Thawing is in a water bath warmed to 37 degrees C. for 2-3 minutes. After storage for 6 months, the cell viability is 91.0+/− 3.8%. The percent recovery from freeze at 6 months thaw is 82.8+/− 7.2%. The inventors have noted that the recovery count is lower than the viability to the lysis of undesirable GlycoA+ cells during freeze, a well-known occurrence. The unlysed desirable cells were viable at 91.0%. The inventors would also like to note that while thawed cells are generally suspended in FDS-supplemented media and spun, to better simulate how the product is actually used the cell recovery at six months was thawed and suspended in 3 ml of saline yielding a 4 ml suspension and that was not spun, but measured directly to simulate a real use injection. This allowed the cryopreservative to more effectively demonstrate that actual count of viable cells a patient would expect to receive and provides one explanation for this remarkable viability result. As shown in
(53) When the mixture is prepared, it can have whole cells or even no whole cells, but will have the mechanically selected non-whole cellular components including vesicular components and active and inactive components of biological activity, cell fragments, cellular excretions, cellular derivatives, and extracellular components.
(54) In the most preferred embodiment, the composition includes the whole cells in the mixture. In that embodiment, it is possible to provide nucleus pulposus particles with the mixture either in the mixture or separately to be combined at the time of use.
(55) The overall manufacturing of the final product for transplant derived from human intervertebral discs is as outlined in the charts 16-27. The final Via Disc allograft is derived from qualified cadaveric donors and processed using aseptic product techniques in accordance with FDA (21 CFR Part 1271) and to the standards of the American Association of Tissue Banks (AATB). The intent of the final processed Via Disc product is for homologous use as an intervertebral disc filler, in a single patient and to only be handled by a licensed healthcare professional.
(56) During the processing of the final product, minimal manipulation is used to ensure the basic function(s) of the composition will not be compromised. The product is made up of two components: viable cells and nucleus pulposus microparticulate.
(57) The cell process incorporates a series of isolation steps to select a cell population that includes Marrow-Isolated Adult Multilineage-Inducible (MIAMI) cells. The isolation process includes the use of Heparin, DNAse, and Ficoll reagents. The isolated cells are then resuspended in a 100% polyampholyte-based cryoprotectant, aseptically packaged in a tear pouch within a peel pouch configuration and subsequently frozen.
(58) The nucleus pulposus is extracted from recovered intervertebral discs and exposed to a sterile water wash. The nucleus pulposus then undergoes a gentle vacuum cycle to obtain a tissue that is dehydrated. The dehydrated tissue is then ground and filtered to capture the particles that are less than 300 μm in size. The micronized nucleus pulposus tissue is then aseptically packaged in a tear pouch within a peel pouch configuration. Both components of the final product are to be stored at −65° C. or colder.
(59) The process is divided into two subprocesses with their own respective inputs and outputs, as shown in
(60) All manufacturing, including recovery and further processing of the spinal column, is performed using aseptic technique
(61) The final packaging configuration for the cell component as well as the micronized nucleus pulposus component consist of a tear pouch within a peel pouch configuration. The outer packaging used for the cell component is a chevron type pouch that allows the end user to easily present the sterile inner pouch containing the product component to a sterile field.
(62) Cell Component Process includes a Recovery Process as shown in the chart of
(63) The process is intended to isolate a segment of the spinal column from the consenting donation. The spinal column is accessed posteriorly and transected through the intervertebral disc space(s) to excise the segment. The separated spine segment is then placed into Dulbecco's Modified Eagle Media (DMEM) supplemented with heparin and gentamicin.
(64) Cell Component Process further includes the Vertebral Body Preparation Process, illustrated in the chart of
(65) The vertebral body preparation process is intended to prepare the separated spine segment for the decellularization process. The spine segment is cut in such a way that only the vertebral bodies of each segment is retained. They're immediately placed into packaging media; which is made up of the constituents listed, DMEM, Heparin, Gentamicin, DNAse.
(66) The vertebral bodies are then cut into approximately 1 cm3 pieces with a band saw, excluding any cortical sections, and immediately re-immersed into packaging media. The vertebral body pieces are then ground into 4-10 mm pieces using a bone grinder and are stored in packaging media at 1-10° C. before the decellularization process.
(67) Cell Component Process also includes Bone Decellularization Process as shown in
(68) The cell isolation process is intended to isolate a cell population derived from the mononuclear cell fraction. The bone crush from the vertebral bodies is decellularized using gentle mechanical agitation to shake the cells into suspension.
(69) The first wash is performed on the bone crush using the original media from the vertebral body preparation in a plastic tumbling jar. The jar containing the tissue is then subjected to a tumbling cycle. Upon completion of the tumbling cycle, the mixture is filtered through a stainless steel sieve and the resulting suspension is then discarded.
(70) Three additional washes are performed on the bone chips remaining on the sieves from the tumbling process using processing media as described above. The processing media used for suspending the cells is made up of the constituents listed DMEM—Dulbecco's Modified Eagle Media, Human Serum Albumin, Heparin, Gentamicin, DNAse.
(71) Each constituent of the processing media plays a unique role. Human serum albumin is used to maintain the proper osmotic pressure in the solution containing the cells during processing. Heparin is used to prevent coagulation during processing. Gentamicin is an antibiotic that is used as a preventative measure. DNAse is used in the processing media to catalyze the breakdown of extracellular DNA particles.
(72) Upon completion of each tumbling cycle, the mixture is filtered through stainless steel sieves to separate the bone chips from the cell stock. The filtrate resulting from the washes are spun in the centrifuge and the supernatant is then removed. The cell pellet is resuspended in processing media and further filtered through a blood filter.
(73) Cell Component Process includes the Ficoll Separation Process illustrated in the chart outline of
(74) The cell suspension undergoes separation by density to isolate mononuclear cells. The cell suspension is laid over Ficoll-Paque™ and spun in the centrifuge. Centrifugation results in the formation of layers in the conical tubes that include: plasma and other constituents, mononuclear cells, and red blood cells. The desired mononuclear cell layer is collected, the supernatant is removed, and the cell layer is resuspended with DPBS. The diluted cell suspension is then spun in the centrifuge and the resulting pellet is resuspended with DPBS to remove traces of Ficoll-Paque™ and any undesired acellular components. Following the washes with DPBS the cell suspension goes through a centrifugation cycle and the cell pellet is resuspended in processing media without antibiotics.
(75) Density separation and its subsequent washes may alternatively be performed through the use of the Neatcell protocol on Biosafe's Sepax 2 RM automated cell processing system. The Sepax 2 is an instrument that isolates the cells in a closed environment by means of a sterile, single-use, processing kit that consist of a centrifugation chamber, bags, filters, stopcocks and lines to dispense the necessary reagents and collect the final cell suspension. The mechanisms of the computer-controlled device performs the separation with a centrifugal and axial displacement drive to the chamber on the kit, combined with directional valves and sensors.
(76) Once this is complete, the Cell Component Process is moved to Packaging and Cryopreservation Process as shown in
(77) Cell counts and viability assays are performed on samples from the final cell suspension through manual methods or using an automated cell counter. Using the cell counts and following centrifugation the cell pellet resuspended in cryopreservation media and aliquoted into cryotubes so as to achieve a concentration of 8.5×106 cells/ml. The cryotubes are then packaged in the final packaging configuration. After the packaging is complete components are placed in a container to achieve a slow freezing rate in a −80° C. freezer. The cells are stored at a temperature of −65° C. or colder through the distribution process to preserve the viability of the cells.
(78) The other main component of the final product is the Micronized Nucleus Pulposus Component and its process is explained in the final charts 23-27.
(79) Micronized Nucleus Pulposus Component Recovery Process is shown in
(80) The process is intended to isolate the intervertebral discs of the spine segment from consenting donations. The spine segment is removed of soft tissue residue using a scalpel and each intervertebral disc is excised using a band saw. The intervertebral discs are then placed in saline and frozen at −80° C. until they are processed.
(81) Micronized Nucleus Pulposus Component includes an Extraction Process shown in
(82) The nucleus pulposus is removed from the recovered intervertebral discs. Following removal it is exposed to sterile water to remove residual blood and other unwanted debris. Acceptable cleaned nucleus pulposus must be white or slightly tan and exhibit normal nucleus pulposus tissue integrity. The process of cleaning the nucleus pulposus is minimally manipulative to ensure that the basic function(s) of the natural tissue is retained.
(83) Micronized Nucleus Pulposus Component further includes a Dehydration Process shown in
(84) Once the extracted nucleus pulposus segments are removed and meet the aforementioned acceptable criteria, they are then prepared to undergo the vacuum drying process. The cleaned nucleus pulposus segments are dehydrated aseptically. The cycle used has shown to sufficiently dehydrate the tissue without affecting the basic function(s) of the tissue.
(85) Micronized Nucleus Pulposus Component includes Micronization and Dehydration Process are as outlined in
(86) Once the nucleus pulposus has been thoroughly dehydrated, it is subjected to a micronization process. The nucleus pulposus is cut into segments, ground and the target microparticulate size is selected through the use of sieves. The microparticulate is then dehydrated aseptically.
(87) Micronized Nucleus Pulposus Component has a final Packaging Process shown in
(88) The dehydrated micronized nuclei pulposi is packaged in sterile jars with inner liners and screw top lids in the final product size 0.75 cc. The jars are then packaged in the final configuration.
(89) Variations in the present invention are possible in light of the description of it provided herein. While certain representative embodiments and details have been shown for the purpose of illustrating the subject invention, it will be apparent to those skilled in this art that various changes and modifications can be made therein without departing from the scope of the subject invention. It is, therefore, to be understood that changes can be made in the particular embodiments described, which will be within the full intended scope of the invention as defined by the following appended claims.