SUBSEA HYDROGEN STORAGE SYSTEM
20250020284 ยท 2025-01-16
Inventors
Cpc classification
H01M2250/10
ELECTRICITY
F17C13/082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0134
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C1/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01M8/04201
ELECTRICITY
F17C2209/2109
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/0109
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0673
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2209/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0115
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F17C13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01M8/04082
ELECTRICITY
Abstract
A subsea unit suitable for storing hydrogen gas underwater comprises a weighting base and an array of interconnecting storage tanks on the base. The base may be cast from concrete on a deck of a vessel from which the unit is subsequently launched into water. A protective structure fixed to the base covers the array of tanks. A restraint system, comprising a series of strap restraints curving around the top of each tank, secures the tanks to the base against buoyant upthrust. The restraints are attached to elongate tensile members extending upwardly from the base, disposed on opposite sides of the underlying tank. The arrangement transfers loads efficiently from each tank to the base on load paths that bypass the other tanks.
Claims
1.-37. (canceled)
38. A method of providing a subsea gas storage unit, the method comprising: manufacturing a weighting base; assembling on the base an array of interconnecting storage tanks and a restraint system that secures the tanks to the base against buoyant upthrust, wherein the restraint system defines load paths from each tank to the base that bypass all other tanks of the array; and fixing a protective cover structure to the base, the cover structure extending over the array of tanks, wherein the tanks have walls of a fibre reinforced polymer composite.
39. The method of claim 38, comprising building the unit on a deck of a barge, lowering the barge in water to flood the deck, floating the unit away from the deck, and separating the unit from the barge.
40. The method of claim 38, comprising manufacturing the base by casting the base from concrete poured into a mould, and assembling the array of tanks on the base at a location at which the base was cast.
41. The method of claim 40, comprising embedding anchor fixings of the restraint system into the concrete of the base during casting.
42. The method of claim 38, comprising urging the tanks toward the base by virtue of tension in the restraint system.
43. The method of claim 38, comprising resisting lateral movement of the tanks in directions parallel to the base by placing each tank upon at least one support that is contoured to complement an external contour of the tank.
44. The method of claim 43, comprising applying compression to the support by action of the restraint system on the tank.
45. The method of claim 43, comprising sandwiching at least one of the supports between tanks of successive layers of the array.
46. The method of claim 38, comprising: placing a set of upright members of the restraint system extending upwardly from the base, between and beside the tanks of the array; placing a series of restraints on top of each tank, each restraint being attached to upright members of the set disposed on opposed sides of the underlying tank; and by tension in the upright members, urging the restraints and the tanks toward the base.
47. The method of claim 46, comprising bending the restraints around an upper side of each tank and also placing the restraints under tension.
48. The method of claim 46, wherein the array of tanks comprises a stack of layers and the upright members extend upwardly beyond a lower layer of the stack to an upper layer of the stack, each upright member having at least two restraints attached at levels above the base corresponding to those layers.
49. The method of claim 38, wherein the cover structure is kept separate from the restraining system.
50. The method of claim 38, further comprising submerging at least the base and the tanks of the unit.
51. The method of claim 50, comprising conveying buoyant upthrust loads from each tank to the base through the restraint system on load paths that bypass all other tanks of the array.
52. The method of claim 50, comprising subsequently towing the unit through water in a surface towing operation or a mid-water towing operation before lowering the unit to a seabed location.
53. The method of claim 38, comprising connecting two or more of the units together in a modular arrangement.
54. The method of claim 53, comprising effecting fluid communication between the connected units.
55. The method of claim 53, comprising towing the connected units as a series before lowering the series of units to a seabed location.
56. The method of claim 38, followed by pumping hydrogen into the tanks of the array after the unit has been installed underwater.
57. A subsea gas storage unit, comprising: a weighting base; an array of interconnecting storage tanks positioned on the base; a restraint system that secures the tanks to the base against buoyant upthrust, wherein the restraint system defines load paths from each tank to the base that bypass all other tanks of the array; and a protective cover structure disposed over the array of tanks and fixed to the base, wherein the tanks have walls of a fibre reinforced polymer composite.
58. The unit of claim 57, wherein the base is a cast concrete slab.
59. The unit of claim 57, wherein the restraint system comprises anchor fixings fixed to an upper side of the base.
60. The unit of claim 57, wherein tension in the restraint system urges the tanks toward the base.
61. The unit of claim 57, further comprising supports under each tank, each support being contoured to complement an external contour of the tank to resist lateral movement of the tank in directions parallel to the base.
62. The unit of claim 61, wherein at least some of the supports are sandwiched between tanks of successive layers of the array.
63. The unit of claim 57, wherein the restraint system comprises: a set of upright tensile members extending upwardly from the base, between and beside the tanks of the array; and restraints on top of each tank, each restraint being attached to upright members of the set disposed on opposed sides of the underlying tank.
64. The unit of claim 63, wherein the restraints curve around an upper side of each tank.
65. The unit of claim 63, wherein the array of tanks comprises a stack of layers and the upright members extend upwardly beyond a lower layer of the stack to an upper layer of the stack, each upright member having at least two restraints attached at levels above the base corresponding to those layers.
66. The unit of claim 63, wherein the cover structure is spaced from the restraint system.
67. The unit of claim 63, having a centre of buoyancy disposed above a centre of gravity by virtue of positive buoyancy of the tanks opposed to negative buoyancy of the base.
68. A set of two or more of the units of claim 63, connected together in a modular arrangement.
69. The set of claim 68, wherein the connected units are in fluid communication with each other.
70. An offshore installation capable of generating electrical energy from a renewable source, the installation comprising an electrolyser powered by that energy and at least one set of two or more of the subsea gas storage unit of claim 57 connected together in a modular arrangement whose tanks are in fluid communication with the electrolyser.
71. The installation of claim 70, further comprising a fuel cell in fluid communication with the tanks of said at least one unit or set.
72. The installation of claim 70, situated at a surface location and in fluid communication with the tanks of said at least one unit or set via a riser.
73. An offshore installation capable of generating electrical energy from a renewable source, the installation comprising an electrolyser powered by that energy and at least one whose tanks are in fluid communication with the electrolyser.
Description
[0055] In order that the invention may be more readily understood, reference will now be made by way of example to the accompanying drawings, in which:
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[0079] The cover structure 32 comprises panels that are apt to be moulded of fibre-reinforced composites. At least some of those panels may be movable or removable to provide access to the tanks 26 and other parts of the storage system for routine maintenance or other operations requiring subsea intervention, for example using an ROV. For the same reason, the vertical sides of the cover structure 32 may be left open as shown.
[0080] The cover structure 32 is arranged to protect the tanks 26 and other parts of the storage system against overtrawling and dropped objects when installed on the seabed. In particular, the storage unit 12 is overtrawlable by virtue of its wedge-shaped end faces 36, radiused edges and substantially flush-fitting panels.
[0081] The panels of the cover structure 32 may be supported by an underlying frame such as a lattice that can be assembled or fabricated from box-section members of composite material or steel. The frame need only be strong enough to support the panels and to resist overtrawling and dropped objects. This is because the base slab 20 provides the main structural strength of the storage unit 12, to the extent that the unit 12 could in theory be transported and installed without the cover structure 32 in place. However, it would be possible instead to integrate a frame of the cover structure 32 with the base slab 20 in such a way that the frame contributes substantially to the rigidity of the unit 12 as a whole. In any event, the unit 12 is of self-supporting strength sufficient for the unit 12 to be lifted, launched and/or towed while maintaining its structural integrity and protecting the tanks 26 within.
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[0084] Similar longitudinal arrays of intermediate supports 38 are sandwiched between adjoining layers of tanks 26. The intermediate supports 38 have upwardly and downwardly concave curvature complementing the external curvature of the storage tanks 26 disposed above and below, thus preventing lateral movement of the second and third layers of tanks 26 relative to the base slab 20. Like the cradle supports 30, the intermediate supports 38 are apt to be made of moulded polymer or composite materials but could be made of metal. The cradle supports 30 and the intermediate supports 38 could be of resilient material or construction.
[0085] The stacked tanks 26 are held together row-to-row and the stack of tanks 26 is pressed down against the base slab 20, thus holding the tanks 26 in engagement with the cradle supports 30 and the intermediate supports 38. This compression applied to the stack is generated by tension in tensile rods 40 that extend upwardly in pairs from respective anchors 42 fixed in the base slab 20. For example, the anchors 42 could be cast into the base slab 20 when concrete of the base slab is poured around them. The pairs of tensile rods 40 are in longitudinal arrays that are themselves arranged in pairs straddling each of the tanks 26 of each row.
[0086] The rods 40 of each pair support, and are joined by, fixings 44 that are clamped to or otherwise engaged with the rods 40 so as not to move along the rods. Restraining straps 46 wrap circumferentially over the tanks 26 with part-circular shape and are kept under tension by being attached at their ends to corresponding fixings 44 of each pair of tensile rods 40 on opposite sides of each tank 26. For this purpose, each fixing 44 comprises a longitudinally-extending pin that engages with an end of a strap 46.
[0087] The restraining straps 46 are suitably made of composite materials, in which case fibre reinforcements may extend longitudinally along the length of each strap 46. The straps 46 may be flexible so as to bend along their length but are preferably substantially inextensible under the loads expected in use.
[0088] It will be noted that, advantageously, the restraint system 28 comprising the rods 40, fixings 44 and restraining straps 46 transfers buoyant upthrust loads from the tanks 26 directly to the base slab 20 on load paths that bypass any intermediate tanks 26. This minimises stress experienced by the tanks 26. In the example shown, this arrangement allows the cover structure 32 to be structurally independent and therefore simple and inexpensive. The cover structure 32 is therefore also light in weight, which contributes to the stability of the unit 10 when immersed in water.
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[0090] It will be apparent that
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[0093] As in
[0094] The tanks 26 are secured against the cradle supports 30 by the ropes 146, which may be made of synthetic or natural fibres, or may take the form of steel cables. The ropes 146 are fixed to the base slab 20 by anchors 142, with one anchor 142 positioned on each side of the tank 26 with which the rope 146 is associated. Each rope 146 takes the form of a loop that is wrapped around a pin in each anchor 142 and extends part-circumferentially around the top of the tank 26 such that each tank 26 is wrapped by two parallel portions of the rope 146. Each anchor 142 may comprise multiple pins to define an anchoring point for a rope 146 associated with a tank 26 in each row of the array of tanks 26. Consequently, the anchors 142 in
[0095] The ropes 146 are tensioned to hold the tanks 26 against the cradle supports 30 against the action of buoyant upthrust. As with the restraint system 28 of
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[0101] For surface towing as in
[0102] By way of example, mid-water towing as in
[0103] The CDTM principle involves transportation of the prefabricated and fully-tested storage unit 12 suspended on towing lines 70 between surface vessels 72 fore and aft. Unlike an installation barge 10, these vessels 72 may be relatively small and inexpensive vessels equipped with winches 74, such as tugs.
[0104] Drag chains could be used for ballasting and depth control but such chains are optional in the present invention if ballast tanks 68 are provided to control the depth and trim of the storage unit 12 during towing.
[0105] As the shading in
[0106] At the desired towing depth, the storage unit 12 is held safely clear of the seabed 66 and beneath the influence of wave action near the surface 60. Even if the sea state deteriorates dramatically during the tow, the storage unit 12 can be lowered to the seabed 66 to await better weather conditions.
[0107] When the storage unit 12 reaches an installation site, it is lowered toward the seabed 66 by more fully flooding its ballast tanks 68 to increase its negative buoyancy as shown in
[0108] By dark shading,
[0109] After installation on the seabed 66, the storage unit 12 can be coupled to a riser 76 that extends to a surface installation 78 as shown in
[0110] Hydrogen can be pumped down the riser 76 from the installation 78 to the unit 12 when surplus electrical energy is available. For that purpose, the riser 76 is connected to an electrolyser 82 of the installation 78. Conversely, hydrogen can be drawn up the riser 76 from the unit 12 to the installation 78 whenever it is necessary to supplement electrical energy. For that purpose, the riser 76 is connected to a fuel cell 84 of the installation 78. The fuel cell is 84 connected, in turn, to the consumer equipment 80 of the installation 78 and to an export line 86 for use if the fuel cell 84 generates surplus electrical energy.
[0111] In this example, the installation 78 is a moored platform floating at the surface 60 but it could instead be an FPSO. Alternatively, the installation 78 could be a platform that stands on the seabed 66. A production riser 88 is shown here as a dashed line extending from the seabed 66 to the surface 60, indicating that the installation 78 could be a hydrocarbon production facility. The installation 78 could instead be a hub of a wind power installation, in which case the dashed line could instead represent a power export cable.
[0112] Similarly,
[0113] A storage unit 12 of the invention can remain in service on the seabed 66 for many years but it is straightforward to recover the unit 12 from the seabed 66 to the surface 60 when it is no longer required. For this purpose, once the storage unit 12 has been disconnected from other subsea infrastructure, the ballast tanks 68 can be de-ballasted by displacing water with pressurised gas in a controlled manner. De-ballasting in this way reduces the apparent weight of the unit 12 for lifting by a crane or winch of a surface vessel.
[0114] If a storage unit 12 is to be scrapped and recycled after use, it could simply be raised to the surface and towed from there to a shore facility. Alternatively, if the unit 12 is to be refurbished and reused, a reverse CDTM process could be employed to avoid damage or fatigue caused by wave action. In that case, injection of de-ballasting gas is controlled to achieve slightly neutral buoyancy at a desired towing depth, whereupon CDTM towing takes place in the water column with controlled depth and buoyancy. Finally, the unit 12 is raised to the surface in shallower, sheltered water near shore to be refurbished for reuse. In essence, this is the reverse of the process shown in
[0115] Many variations are possible within the inventive concept. For example, a storage unit of the invention could be constructed at a coastal yard and lifted or pulled from there into the water or onto a barge. Also, the unit could be transported to an installation site on a barge and lowered by a marine crane or winch to the seabed.