CLAMPING SYSTEM WITH POLYGONAL RECEPTACLE FOR A HOLLOW SHAFT
20250018478 ยท 2025-01-16
Inventors
Cpc classification
B23B2231/24
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A spindle for a polygonal hollow-shaft taper is proposed which permits optimal use of the interior of the spindle for receiving a clamping system and an optional cylinder structure.
Claims
1-19. (canceled)
20. A spindle having a recess (11) which comprises a centering receptacle (7) for an adapter (2) having a polygonal outer contour and hollow shaft, an annular groove (65) and a receiving bore (9), wherein a clamping system (4) is arranged in the receiving bore (9), wherein the clamping system (4) has a collar (67), wherein the collar (67) has a polygonal outer contour, or the outer contour is formed by a plurality of lugs, wherein the collar (67) fits through the centering receptacle (7) in at least one position, and wherein an at least one-sided positive-locking fit is established between the collar (67) and the annular groove (65) by rotating the collar (67) relative to the spindle (1).
21. The spindle according to claim 20, characterized in that a diameter of the annular groove (65) is as large as or greater than a circumference of the collar (67).
22. The spindle according to claim 20, characterized in that a width of the annular groove (65) is as large as or greater than a width of the collar (67).
23. The spindle according to claim 20, characterized in that an inscribed circle of the smallest polygon of the centering receptacle (7) is smaller than the circumference of the collar (67).
24. The spindle according to claim 20, characterized in that the annular groove (65) is arranged at the transition between the centering receptacle (7) and the receiving bore (9).
25. The spindle according to claim 20, characterized in that the collar (67) is formed at a front end of a housing (19), and in that the collar (67) or the housing (19) is secured in a positive-locking fit against rotation in the spindle (1).
26. The spindle according to claim 25, characterized in that a securing pin (71) is inserted into the spindle (1), and the securing pin (71) dips into a recess of the collar (67).
27. The spindle according to claim 26, characterized in that the recess (69) is arranged at a high point of the polygonal collar (67).
28. The spindle according to claim 26, characterized in that the recess (69) is arranged in a lug of the collar (67).
29. The spindle according to claim 25, characterized in that a securing pin (71) is inserted into the spindle (1), and in that the securing pin (71) dips into the annular groove (65) next to a high point (7.1) or a lug of the collar (67).
30. The spindle according to claim 20, characterized in that the receiving bore (9) is designed as a polygon at least sectionally.
31. The spindle according to claim 20, characterized in that the one or more pistons (27) are also designed as a polygon if the receiving bore (9) is designed as a polygon.
32. The spindle according to claim 20, characterized in that the collar (67), or the collar (67) and the housing (19), are rotatable relative to the rest of the clamping system (4) or a cylinder structure (6) arranged in the receiving bore (9).
33. The spindle according to claim 20, characterized in that a cylinder structure (6) for actuating the clamping system (4) is arranged in the receiving bore (9), in that the cylinder structure (6) comprises a piston rod (3), in that the piston rod (3) has a central bore (47) for supplying a tool clamped in the clamping system with a medium, and in that the piston rod (3) penetrates a seal support (59) and ends in a supply space (53) of the spindle (1).
34. The spindle according to claim 33, characterized in that the seal support (59) comprises a flange (75) and a threaded section (77) having an external thread, in that an annular groove (79) is formed between the flange (59) and the threaded section (77), in that a gap is formed in the region of the threaded section (77) between the piston rod (3) and the seal support (59), and in that at least one bore (81) connects the annular groove (79) and the gap to one another.
35. The spindle according to claim 34, characterized in that at least one bore (55) is provided in the spindle (1), and in that the bore (55) opens into a space delimited by the annular groove (79) and the spindle (1).
36. The spindle according to any of claim 33, characterized in that at least one seal (51) is arranged in the seal support (59).
37. The spindle according to claim 20, characterized in that it is part of a driven tool holder or a stationary tool holder.
38. A tool holder comprising a spindle (1) and a mechanical interface for fastening to a turret of a lathe or a machining center, characterized in that it has a spindle (1) according to claim 20.
39. The tool holder according to claim 38, characterized in that the spindle (1) is rotatably mounted or fixed in the tool holder.
Description
DRAWINGS
[0028] In the drawings:
[0029]
[0030]
[0031]
[0032]
DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0033] In the context of the invention, the term adapter is used as a generic term for all components or assemblies that can be clamped in a polygonal centering receptacle 7 of a spindle 1 with the aid of the clamping system according to the invention. This can be a tool (e. g., drill, milling cutter, turning tool), an adapter (drill chuck, collet holder, cutting chuck for receiving indexable inserts), a device and more.
[0034] As already mentioned several times, the invention is described with reference to a rotatably mounted spindle 1. However, the spindle 1 can also be a fixed spindle.
[0035] At its end facing the centering receptacle 7, the adapter 2 has a conical polygonal outer contour, which is also referred to below as an outer polygon. The centering receptacle 7 is shaped complementarily to the outer polygon of the adapter 2. The shape of the centering receptacle 7 is therefore also referred to as an inner polygon. This polygon connection has been established on the market for many years and is standardized, for example, in ISO 26623.
[0036] The adapter 2 comprises a profiled hollow shaft 102 which interacts with a clamping system 4 in the spindle 1. These hollow shaft clamping systems have also been known to a person skilled in the art for many years, for example from the documents mentioned in the introduction to the description.
[0037] Therefore, the polygon connection of adapter 2 and centering receptacle 7, the clamping system 4 and the cylinder structure 6 are assumed to be known, and only the aspects relevant to the invention are explained.
[0038] The spindle 1 can, for example, be part of a driven tool holder. That is to say, the spindle 1 has to be designed relatively compact in order to fit into the limited installation space of the tool holder. Therefore, the potentially available installation space in the interior of the spindle 1 is limited in the radial direction by the outer diameter and the length of the spindle 1.
[0039] Nevertheless, the clamping system 4 arranged in the spindle 1 has to fix an adapter 2 with a hollow shaft in the centering receptacle 7 in such a way that very good concentricity and axial run-out of the adapter 2 or the tool attached thereto is ensured at all times. In addition, the torque required for machining and the arising radial and axial forces must be reliably transmitted from the adapter 2 to the spindle 1. High clamping forces are therefore required in the axial direction; the adapters 2 and spindle 1 are clamped relative to one another in order to transmit the resulting forces, torsion and bending moments.
[0040] The clamping system 4 is generally clamped and released by a cylinder structure 6, which is actuated fluidically (e.g., pneumatically or hydraulically) and which is also integrated into the spindle 1. It is arranged behind the clamping system 4 in a stepped receiving bore 9 of the spindle 1. Any other systems for applying high axial forces can alternatively be used.
[0041] The cylinder structure 6 and the clamping system 4 are mounted from the front, i.e. by a centering receptacle 7 (inner polygon) of the spindle 1. As a result, the maximum diameter of the clamping system 4 and the cylinder structure 6 and the maximum diameter of the receiving bore 9 cannot be greater than the smallest inscribed circle of the centering receptacle 7.
[0042] The cylinder structure 6 comprises a piston rod 3 which transitions into a tension bolt 5 of the clamping system 4 or is connected thereto. The cylinder structure 6 must provide comparatively large actuating forces on the piston rod 3. An effective means for increasing the actuating forces is to increase the diameter of the pistons of the cylinder structure 6. However, the maximum diameter is predetermined by the diameter of the receiving bore 9. The diameter of the receiving bore 9 should therefore be as large as possible.
[0043]
[0044] From the comparison of the two positions of the tension bolt 5 in
[0045] In order for the clamping process to be carried out reliably both manually and automatically, the front end of the tension bolt 5 serves as a stop for the adapter 2.
[0046] The centering receptacle 7 is designed as an inner polygon. It can be an integral part of the spindle 1. However, it can also be a separate component which is inserted into the spindle 1.
[0047] A section of the receiving bore 9 adjoining the centering receptacle 7 receives the clamping system 4. A further adjoining section of the receiving bore 9 receives the cylinder structure 6.
[0048] Where the receiving bore 9 receives the clamping system 4 and the cylinder structure 6, it is designed as a cylindrical bore with a shoulder 13. In the shown exemplary embodiment, the receiving bore 9 is designed as a blind hole on the right-hand side in
[0049] In
[0050] The exemplary embodiments of spindles 1 according to the invention shown in
[0051] As already mentioned, the centering receptacle 7 is designed as a polygon (e.g. according to ISO 26623). This can be seen, for example, upon more precise examination of
[0052] A shoulder 60 arranged concentrically to the central line is denoted by 60 on the end face of the spindle 1. The line 7.1 marked a high point of the inner polygon of the centering receptacle 7. Therefore, the distance in the radial direction between the shoulder 60 and the line 7.1 is small compared to the distance in the radial direction between the shoulder 60 and the line 7.2, which marks a low point of the polygon. The points belonging to the lines 7.1 and 7.2 are marked in
[0053] An annular groove 65 is formed in the spindle 1 following the polygonal centering receptacle 7. This circular annular groove 65 is arranged concentrically with respect to the central line. It has a diameter which is equal to or greater than the circumference of the smallest inner polygon of the centering receptacle 7.
[0054] In the shown exemplary embodiment, the diameter of the annular groove 65 is approximately as large as the diameter of the high point of the inner polygon designated 7.1 in
[0055] If the polygonal shape of the collar 67 is cut at the outer diameter (for example by twisting off the high points), then the diameter of the annular groove 65 can be smaller than the circumference of the high point 7.1 of the polygon at the transition between the centering receptacle 7 and the annular groove 65. In any case, the diameter of the annular groove 65 has to be somewhat larger than the inner diameter of the smallest polygon, but the axial forces that can be transmitted in the axial direction between the collar 67 and the annular groove 65 are then smaller. It is therefore desirable to use the whole polygonal shape and to select the diameter of the annular groove 65 to be as large as shown in
[0056] Due to the polygonal cross section of the centering receptacle 7, a shoulder at the transition between the centering receptacle 7 and the annular groove 65 in the region of the lowest point 7.2 is significantly greater than at the high point 7.1. It can also be seen from the comparison of the distances between the lines 7.1 and 7.2 in the radial direction to the annular groove 65 that the centering receptacle 7 is an inner polygon.
[0057] In this exemplary embodiment, the clamping system 4 comprises a spring housing 19. A collar 67 is formed at the front end (left in
[0058] Because the outer contour of the collar 67 is somewhat smaller than the smallest inner polygon of the centering receptacle 7, the spring housing 19 can be inserted with its cylindrical part in a certain rotational position through the centering receptacle 7 into the part of the receiving bore 9 located behind the annular groove 65. In this rotational position, the collar 67 fits through the polygonal centering receptacle 7. This situation is shown in
[0059] By subsequently rotating the collar 67 relative to the spindle 1, the high points of the collar 67 move into the annular groove 65. A positive-locking fit acting in at least one axial direction is thereby created by the collar 67 between the spring housing 19 and the spindle 1. As a result, the clamping system 4 and the cylinder structure 6 arranged behind the clamping system 4 are axially fixed in the receiving bore 9 in the direction of the centering receptacle 7. In the exemplary embodiment shown in
[0060] The insertion of the clamping system 4 and cylinder structure 6 into the spindle 1 and the subsequent production of a positive-locking fit is illustrated in three steps in
[0061] These figures represent a plan view of the polygonal centering receptacle 7. The lines belonging to the centering receptacle 7 are designed as dash-dot-dot lines. The lines belonging to the collar 67 are solid.
[0062] In
[0063] When the collar 67 is rotated relative to the spindle 1 in this axial position, then the high points of the collar 67 dip into the annular groove 65. This results in a positive-locking fit acting in at least an axial direction between the collar 67 and the spindle 1. This situation is shown in
[0064] In the shown example, the angle of rotation is 60 between the rotational positions shown in
[0065] In the shown exemplary embodiment in
[0066] In the embodiment according to
[0067] In the exemplary embodiments shown in
[0068] For dismantling the clamping system 4 and the cylinder structure 6, the collar 67 is simply rotated counterclockwise by 60 from the rotational position shown in
[0069] In order to secure this positive-locking fit generated by rotation and formed in at least one axial direction, a recess 69 is provided at a high point of the collar 67. The recess 69 is located in
[0070] In the position of the collar 67 shown in
[0071] The securing pin 71 is accessible from the end face of the spindle 1. The threaded bore (without reference sign) in the spindle 1 runs approximately parallel to the centering receptacle 7 and ends in the annular groove 65 (see
[0072] The screwing-in or insertion of the securing pin 71 from the end or front side of the spindle 1 has several advantages:
[0073] With driven tool holders, no cooling lubricant from the centering receptacle 7 can pass through the threaded bore to the rolling bearings (not shown) with which the spindle 1 is held. If this case should occur, the rolling bearings are damaged.
[0074] In addition, the securing pin 71 is easily accessible and can be reached without removing the tool holder, which simplifies maintenance or repair of the clamping system.
[0075] A special weight advantage of the type of axial locking mechanism according to the invention and explained with reference to
[0076] If the line 7.2 (left of the annular groove 65) in the lower part of
[0077] In other words: the locking mechanism according to the invention in the axial direction of the collar 67, here connected to the spring housing 19, does not require any additional space in the radial direction in the spindle 1. It also requires only very little installation space in the axial direction. The required installation space corresponds approximately to the width of the annular groove 65.
[0078] A direct positive consequence of maximizing the diameter of the cylindrical part of the receiving bore 9 is that the installation space available for the cylinder structure 6 becomes greater. That is to say that the diameter of the pistons 27 and 31 can be increased and, as a result, greater actuating forces can be provided by the cylinder structure 6 under otherwise identical boundary conditions. In addition, the radial installation space for the clamping system is also maximized, which allows it to be built more robustly.
[0079] A further advantage of the locking mechanism according to the invention via the collar 67 on the spring housing 19 in the spindle 1 is that the number of components is reduced.
[0080] The cylinder structure 6 is described briefly below in
[0081] In addition to the cylinder sleeve 17, a spring housing 19 is provided in the receiving bore 9. The spring housing 19 belongs to the clamping system 4. The intermediate floor 15 and the cylinder sleeve 17 of the cylinder structure 6 are accordingly axially fixed in the axial direction by the shoulder 13 and the spring housing 19 in the receiving bore 9. The cylinder sleeve 17 also delimits a pressure chamber 37 of the cylinder structure 6.
[0082] There is an opening 21 in the inner diameter of the intermediate floor 15. The piston rod 3 projects through the opening 21. A seal 23, which surrounds the piston rod 3, is formed on the opening 21.
[0083] In this exemplary embodiment, the piston rod 3 has a shoulder 25. Starting at the shoulder 25, a piston 27, a piston rod sleeve 29, and a piston 31 are lined up on the piston rod 3.
[0084] The piston 31 is screwed onto the piston rod 3 at the right end of the piston rod 3 in
[0085] The intermediate floor 15 divides the space delimited by the cylinder sleeve 17 and the receiving bore 9 into two partial chambers. A piston 27, 31 is located in both partial chambers. The pistons 27 or 31 in turn divide a partial chamber into a first pressure chamber 35 and a second pressure chamber 37. Because
[0086] In the position of the piston rod 3 shown above the central line in
[0087] Due to the movement of the piston rod 3 and the pistons 27, 31, the volumes of the second pressure chambers 37 decrease. The intermediate floor 15 limits the path of the piston 31 to the left in
[0088] In both end positions (above or below the central line of
[0089] Because two pistons 27 and 31 are attached to the piston rod 3, and these pistons are supplied with a hydraulic or pneumatic force F.sub.Hydr by the pressurized fluid located in two first pressure chambers 35, the forces of the pistons 27 and 31 add up. The two pistons are connected in parallel. As a result, the cylinder structure 6 can provide relatively large actuating forces relative to the diameter of the piston 27 that is possible in terms of installation space.
[0090] If more installation space is present in the axial direction, three or more pistons can of course also be arranged one behind the other on the piston rod 3 and, as a result, the actuating force available on the tension bolt 5 can be further increased, or the fluid pressure required to generate the required clamping force can be reduced.
[0091] If the second pressure chambers 37 are now pressurized with pressurized fluid, the piston rod 3 and with it the tension bolt 5 move from the left end position (below the central line) to the right. Here too, an addition of the forces exerted by the pistons 27 or 31 onto the piston rod 3 takes place again. Due to the movement of the tension bolt 5 from the released position into the clamped position, the adapter 2 is pulled into the centering receptacle 7. For reasons of clarity, the adapter 2 is shown in
[0092] The pressure chambers 35 and 37 are supplied via control lines 39, 41. In
[0093] via this first pressure chamber 35 of the piston 27, the fluid is guided into the first pressure chamber 35 of the piston 31 via a channel between the piston rod 3 and the piston rod sleeve 29 or piston 31. As a result, the radial installation space of the spindle 1 on the right-hand side can be reduced, and space is provided for the seal support 59 which, if coolant is required within the spindle 1, can transfer the coolant into the spindle 1.
[0094] The second pressure chambers 37 are supplied with pressurized fluid as required via a second control line 41 (above in
[0095] Depending on which of the two control lines 39, 41 is supplied with pressurized fluid, the first pressure chambers 35 or the second pressure chambers 37 are pressurized and accordingly a force directed to the left or right in
[0096] Releasable check valves (not shown) can be present in the control lines 39, 41. Like the control lines 39 and 41, the check valves are preferably arranged opposite one another, i.e. offset by 180 in the circumferential direction. In this way, the spindle 1, despite the control lines 39 and 41 and the check valves, is balanced very well. Only a relatively small dynamic imbalance arises even at high rotational speeds. This can also be compensated relatively easily by bores in the circumference of the spindle 1.
[0097] The optionally present releasable check valves ensure that the fluid located in the first pressure chambers 35 and the second pressure chambers 37 is held there, also against centrifugal forces which arise when the spindle 1 rotates, and with it the cylinder structure 6. In addition, the piston rod 3 and the tension bolt 5 coupled thereto are thereby held in their positions. This means an additional securing for the clamping system 4 against unintentional release.
[0098] In the shown exemplary embodiment in
[0099] At the right end of the piston rod 3 in
[0100] In this exemplary embodiment, the seal support 59 is screwed into the spindle 1. The seal support 59 comprises a flange 75 and a threaded section 77 with an external thread.
[0101] An annular groove 79 is formed between the seal support 75 and the threaded section 77. In the region of the threaded section 77, a gap is formed between the piston rod 3 and the seal support 59 so that cooling lubricant can flow through one or more bores 81 from the annular groove 79 through the gap into the supply space 53. From there, the cooling lubricant passes through the through-bore or central bore 47 into the region of the centering receptacle 7 or into the hollow shaft of the adapter 2.
[0102] A movement seal 51 is provided in the seal support 75 and interacts with a sealing section of the piston rod 3 and prevents the undesired escape of cooling lubricant from the supply space 53 in the direction of the cylinder structure 6 and of the clamping system 4, and at the same time also prevents fluid from escaping from the first pressure chamber 35 into the supply space 53.
[0103] Furthermore, a stationary seal between the seal support 75 and the spindle 1 is also provided. Both seals seal the first pressure chamber 35 against the supply space 53. They separate the fluid of the cylinder structure 6 from the cooling lubricant.
[0104] This design of the seal support 59 has several advantages:
[0105] It is built very compactly (especially in the axial direction) because a movement seal and a stationary seal are required only in the seal support 75, and because the gap present in the threaded section 77 between the seal support 59 and the piston rod 3 is used for transporting the cooling lubricant into the supply space 53.
[0106] The seal support 59 is also very advantageous from a manufacturing point of view; it can be mounted and removed very easily. The sealing support 59 is screwed in via a pin wrench whose pins enter into complementary bores in the end face of the seal support 59.
[0107]
[0108] Because the exemplary embodiment shown in
[0109] Two advantages essential to the invention can be explained well with reference to
[0110] The diameter D.sub.AB of the receiving bore 9 is marked in
[0111] In the solutions known from the prior art, the diameter of the receiving bore is significantly smaller than the smallest inscribed circle of the centering receptacle, for example, because there are shoulders due to threads or stop edges.
[0112] Furthermore, in this exemplary embodiment, the collar 67 absorbs axial forces in both directions. The annular groove 65 is only wider than the collar 67 by a minimum necessary for production. The axial position of the spring housing 19 and therefore the clamping set 4 can therefore be adjusted very precisely.
[0113] Because the clamping system 4 is axially fixed by the collar 67 in both directions in the annular groove 65, the tolerance chain is very short and, as a result, the range of different types of mass-produced spindles 1 is very low.
[0114] In this exemplary embodiment, the piston 27 runs directly in a section of the stepped receiving bore 9. It is possible for the piston 27 to not be circular, but to have a polygonal outer contour. Accordingly, the associated section of the stepped receiving bore 9 is also designed as a polygon. As a result, the surface of the piston 27 can be increased, so that-assuming the same fluid pressure and the same external dimensions of the spindle 1the actuating forces of the piston 27 are greater.
[0115] The arrangement of a tool holder 85, which is fastened to a turret 83 of a machining center, is illustrated with reference to
[0116] The spindle 87 with an indicated jaw chuck carries the workpiece so that the workpiece can be turned in the shown configuration.
LIST OF REFERENCE SIGNS 47750013DE
[0117] 1 Spindle
[0118] 2 Adapter
[0119] 3 Piston rod
[0120] 4 Clamping system
[0121] 5 Tension bolt
[0122] 6 Cylinder structure
[0123] 7 Centering receptacle
[0124] 7.1 Line
[0125] 7.2 Line
[0126] 9 Receiving bore
[0127] 11 Recess
[0128] 13 Shoulder in the receiving bore
[0129] 15 Intermediate floor
[0130] 17 Cylinder sleeve
[0131] 19 Spring housing
[0132] 21 Opening
[0133] 23 Seal
[0134] 25 Shoulder of the piston rod 3
[0135] 27 Piston
[0136] 29 Piston rod sleeve
[0137] 31 Piston
[0138] 33 Clamping segment
[0139] 34 Conical contact surface
[0140] 35 First pressure chamber
[0141] 37 Second pressure chamber
[0142] 39 First control line
[0143] 41 Second control line
[0144] 47 Through-bore or central bore
[0145] 51 Seal
[0146] 53 Supply space
[0147] 55 Bore
[0148] 59 Seal support
[0149] 60 Shoulder
[0150] 65 Annular groove
[0151] 67 Collar
[0152] 69 Recess
[0153] 71 Securing pin
[0154] 75 Seal support
[0155] 77 Threaded section
[0156] 79 Annular groove
[0157] 81 Bore
[0158] 83 Turret
[0159] 85 Tool holder
[0160] 87 Spindle of the machining center
[0161] 102 Hollow shaft D.sub.AB Diameter of the receiving bore 9