CONNECTING ROD, PISTON, CRANK DRIVE, AND RECIPROCATING INTERNAL COMBUSTION ENGINE
20250020074 ยท 2025-01-16
Inventors
Cpc classification
F01M1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2001/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01M1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a connecting rod, in particular for a power engine, with a head region (303), a middle region (305) and a base region, wherein the head region has a first connection with a bulge for connecting a piston rotatably about the pivot axis to a connecting rod receptacle of the piston having an undercut corresponding to the bulge and the base region has a second connection for receiving a crankshaft and the head region is connected to the base region via the central region. The invention also relates to a piston, a crank mechanism and an internal combustion engine.
Claims
1. A connecting rod (301), in particular for a power engine, having a head region (303), a middle region (305) and a foot region (307), the head region (303) having a pivoting first connection with a connecting rod receptacle (210) of a piston (201), the pivoting first connection corresponding to the head region (303) engaging the undercut (211) of the connecting rod receptacle (210) of the piston (201) and the foot region (307) has a second connection for receiving a crankshaft and the head region (303) is connected to the foot region (307) via the middle region (305), characterized in that the connecting rod (301) has a lubricant guide (343, 345, 347), so that a lubricant introduced into the lubricant guide (343, 345, 347) at the second connection in the region of the crankshaft is guided through the lubricant guide (343, 345, 347) to the first connection and the lubricant is available for lubricating and/or cooling the first connection.
2. The connecting rod (301) according to claim 1, characterized in that the lubricant guide (343, 345, 347) has a lubricant channel (345), wherein the lubricant channel (345) runs in particular along the middle region (305).
3. The connecting rod (301) according to claim 1, characterized in that the lubricant guide (343, 345, 347) of a crankshaft eye associated with the second connection (307) carries lubricant to the head region (303), in particular from an inner surface of the crankshaft eye (307) to the head region (303).
4. The connecting rod (301) according to claim 1, characterized in that the lubricant guide (343, 345, 347) is introduced into the connecting rod (301) by means of spark erosion and/or by means of deep drilling.
5. The connecting rod (301) according to claim 1, characterized in that the lubricant guide (343, 345, 347) at the head region (303) has a lubricant reservoir (341), wherein the lubricant reservoir (341) is incorporated in particular in an outer surface (311) of the head region (303) and/or is associated with the connecting rod receptacle (210).
6. A piston (201), in particular for an engine, having an upper side (203), a lower side (207) and a circumferential surface (205), the circumferential surface (205) being designed for guiding the piston (201) in a cylinder bore and the upper side (203) being designed for absorbing pressure forces of a gas in a cylinder, the underside (207) has a connecting rod receptacle (210) with an undercut (211) with a cross-section arranged substantially parallel to a pivot axis (183) in a tensile and pressure direction, and the connecting rod receptacle (210) is designed to receive, in a form-fitting manner and pivotably about the pivot axis (183), a connecting rod (301) corresponding to the connecting rod receptacle (210) according to one of claims 1 to 5, characterized in that the connecting rod receptacle (210) has a valve device for controlling a lubricant introduced into the lubricant guide (343, 345, 347) at the second connection in the region of the crankshaft and guided through the valve device to the first connection by means of a pivoting of the connecting rod head (303) about the pivot axis (183).
7. The piston (201) according to claim 6, characterized in that the valve device comprises a control pocket or a plurality of control pockets formed in an inner surface (213) of the undercut (211), so that in particular in the region of a top dead center and/or in the region of a bottom dead center of the piston (201) in the cylinder bore and/or a substantially rectilinear arrangement of the connecting rod (301) in relation to an axis of movement (281) of the piston (201) in the cylinder bore, the lubricant flow is limited or prevented.
8. The piston (201) according to claim 6, characterized in that the valve device, in particular the control disc, is arranged and/or designed in such a way that the lubricant flow is limited for an angle of preferably +/20, more preferably +/15, still more preferably +/10 and most preferably +/5 between a longitudinal axis of the connecting rod (301) and the axis of movement (281) of the piston (201) in the cylinder bore.
9. The piston (201) according to claim 6, characterized in that the connecting rod receptacle (210) has at least one lubricant channel (290) extending from the undercut (211) or an inner surface (213) of the undercut (211) up to the circumferential surface (205) and/or up to one or more annular ring grooves (223, 225, 227) arranged or formed in the circumferential surface (205).
10. The piston (201) according to claim 9, characterized in that one end of the at least one lubricant channel (290) opens into a recess (298) formed in the circumferential surface (205) or in the region of the annular grooves (223, 225, 227).
11. The piston (201) according to claim 9 or 10, characterized in that in at least one lubricant channel (290) at least one section has a diameter that is larger than a diameter of the at least one lubricant channel (290) or at least one buffer chamber (291) for lubricant is formed.
12. The piston (201) according to claim 11, characterized in that the at least one buffer chamber (291) is essentially spherical in shape or in that the at least one buffer chamber (291) is elongated and/or curved in the region of one or more annular grooves (223, 225, 227) arranged or formed in the circumferential surface (205).
13. The piston (201) according to any one of claims 9 to 12, characterized in that the at least one lubricant channel (290) has a branch (292) with a branch channel (293) for guiding lubricant towards a region (294) adjacent to the upper side (203) of the piston (201), wherein the branch (292) can be formed in apreferably essentially sphericalbuffer space (291) and/or wherein the branching channel (293), after passing the region (294), extends as far as the undercut (211), as far as an inner surface (213) of the undercut (211), as far as the underside (207) of the piston (201) or, with an outlet (295), as far as a region (296) of the undercut (211) or connecting rod receptacle (210), which is formed next to that region (297) of the undercut (211) in which a head (303) of a connecting rod (301) is located in the operating state coupled to the piston (201).
14. A crank mechanism (101), in particular for a prime mover and/or for a reciprocating piston internal combustion engine (601), with a piston (201), a connecting rod (301) and a crankshaft (401), characterized by a piston (201) according to claim 6 and a connecting rod (301).
15. A reciprocating piston internal combustion engine (601), in particular a diesel engine or gasoline engine, comprising a piston (201) according to claim 6, a connecting rod (301) and a crank mechanism (101).
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0074] As shown in
[0075] The respective connecting rod 301 is forged from steel, then machined to a finished state. Swivel axis 183 defines the pivoting connection between the piston and the connecting rod. During a complete rotation of the crankshaft (not shown), the crankpin centered on crank axle 185 is guided on a circular movement and the piston 201 is moved up and down in the cylinder by means of the connecting rod 301 and thus a complete rotation of the crankshaft is carried out. Gas pressure generated on an upper side 203 of the piston 201 by the combustion of injected diesel, for example, drives the piston 201 so that the engine as a whole is operated according to the diesel principle. The ignition of the injected diesel fuel is achieved by compressing the intake air in the cylinder; the compression temperature is over 700 C. and the resulting combustion temperature is over 1,200 C. Piston 201 is subjected to intense heat and suitable cooling is a design objective in any internal combustion engine.
[0076] In addition to the upper side (crown) 203 directed towards the combustion chamber in the cylinder, the piston 201 has a circumferential surface 205 and a lower surface 207 (see
[0077] A predominant component of the circumferential surface 205 forms a piston skirt 219 (see
[0078] The circumferential collar 221 is known in the prior art in diesel engines as a so-called firewall and in these engines is designed in the prior art with a significantly smaller diameter than the circumferential surface 20 of a piston. However, the circumferential 221 in the collar inventive embodiment of
[0079] The circumferential collar 221 can be designed in this form because the present invention provides additional cooling in order to limit thermal expansion. Collar 221 most be made as a reduced diameter in the prior art to account for increased piston crown heating that causes this area to expand significantly. The heat dissipation in the inventive piston eliminates the need for this.
[0080] On the underside 207, the piston 201 has a connecting rod holder 210 for engaging the connecting rod 301. The holder 210 is included essentially through an undercut 211 (see
[0081] As can be seen from the underside of the piston 201 (see also
[0082] Within the inner surface 213 of the undercut 211, annular retaining ring grooves 215 are provided on both sides along the pivot axis 183 (see
[0083] The connecting rod 301 (see
[0084] The middle region 305 connects the connecting rod head 303 with the crankshaft connection 307 and has a central neutral plane between the connecting rod head 303 and the crankshaft connection 307. Middle region 305 also has a recess 306 on both sides, so that overall, a rigid cross-section of the middle region 305 is formed as a double T-beam. In addition, webs 315 with recesses 316 formed opposite the middle region 305 are arranged in such a way that the middle region and the crankshaft connection 307 are rigid and yet as light as possible.
[0085] Approximately half of the crankshaft connection 307 consists of a part of the connecting rod 301. The other half consists of connecting rod cap 308, with the two components being arranged concentrically around the crankshaft axis 185. In order to produce a low-friction, wear-resistant and emergency-running connection to the crankshaft, a bearing shell 321 is provided on the inner surfaces of the crankshaft eye 309. The bearing shell is provided with features that rotationally fix its position in relation to the connecting rod 301 and rod cap 308.
[0086] In addition, the connecting rod 301 has a smaller diameter valve groove 341 on the outer surface area 311 of the connecting rod head 303 (see
[0087] To fit the connecting rod 301 with the piston 201, the connecting rod head 303 is pushed laterally into the piston's undercut 211 (see
[0088] The chamfer 312 thus facilitates the insertion of the connecting rod head 303 into the piston 201. The use of the retaining rings in the retaining ring grooves 215 secures the connecting rod head 303 against unintentional removal from the piston along the pivot axis 183.
[0089] The function of the crank unit 101 with regard to the lubrication of the connection between connecting rod head and piston 201 in undercut 211 is explained as follows:
[0090] Inside the crankshaft, which is not shown, there is an oil channel running for lubricating the corresponding bearing points of the crankshaft. Crankshaft oil outlet holes are provided at the bearing points. The crankshaft also has corresponding outlet holes for pressurized engine oil on the crankpin journals, which accommodate the respective connecting rod 301 around the crank axis 185. The engine oil is then fed into a circumferential annular groove on the crankshaft and flows through the inlet opening 347 (see
[0091] Furthermore, the valve groove 341 is used to control the oil flow depending on a position of the crankshaft and a resulting position of the connecting rod 301 with respect to the piston 201. When the piston 201 has reached top dead center ox bottom dead center, the connecting rod 301 is essentially vertical within the cylinder bore along the axis of movement 281. In that state, the valve groove 341 is completely sealed against the inner surface 213 of the undercut 211 so that no oil can escape through the valve groove 341. At this moment, for example when ignition of the fuel in the cylinder takes place, reliable lubrication and ideal lubrication are ensured and heat transfer between piston 201 and connecting rod 301 is ensured. Likewise, the oil cushion in the oil reservoir also prevents direct material contact.
[0092] On the power stroke the piston 201 is heated by the combustion gases and pushed downward. The crankshaft initially pivots from TDC by approximately 90 and the connecting rod 301 pivots with respect to the piston. The valve groove 341 is dimensioned in such a way that a part of the valve groove 341 is now released at an edge 217 of the undercut 211 (see
[0093] If the crankshaft then approaches bottom dead center (180 from TDC), the undercut 211 closes the valve groove 341; at this moment, inertial forces of the crankshaft can therefore be applied. Further crankshaft rotation commences the exhaust stroke, and this is commenced with full oil pressure contained within the closed valve groove 341. At this point, there is also a further transfer of heat into the engine oil; at a crankshaft position of 270, the oil pressure is then used to transfer heat out of the engine oil again as the valve groove 341 of the valve is opened by a portion of the valve groove 341 pivoting past edge 217. Up to a crankshaft position of 360 (full angle, corresponds to 0 or TDC), the valve groove 341 is then closed again by means of the edge 217, so that full oil pressure is again present in the connection at top dead center and the availability of renewed heat transfer to the oil dissipation is reached. This cycle is of course repeated with every revolution of the crankshaft, so that the result is sufficient lubrication of the movement around the pivot axis 183 as well as optimized heat dissipation from the connecting rod 301 and the piston 201.
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[0095] The piston 201 shown in
[0096] Specifically, the connecting rod holder 210 has two lubricant channels extending from the inner surface 213 of the undercut 211 to the circumferential surface 205 and to annular ring grooves 223, 225, 227 arranged in the circumferential surface 205. In
[0097] The lubricant ducts 290 initially run up to a substantially spherical buffer chamber 291. A branch 292 is formed there, which leads into a branch channel 293. Lubricant is fed through the branch channel 293 into a further buffer chamber 291 below the area of cone-shaped dome 294. Through this further buffer space 291, a lubricant reservoir to support the cooling of this area 294 is provided.
[0098] After passing through the further buffer space 291 proximate dome 294, the branching channel 293 continues in the direction of the rear buffer space 291 cutting edge 211 or towards the underside 207 of the piston 201, Branch-off channel 293 ends with an outlet 295 in an area 296 of the undercut 211, the area 297 of the undercut 211 and the area 297 of the undercut 211 in which the head 303 of a connecting rod 301 is pivotally mounted. The lubricant can therefore flow out of the branch channel 293 next to the connecting rod coupled to the piston 201.
[0099] Lubricant that is not fed from the essentially spherical buffer chamber 291 into the branch channel 293 is fed further into an outer buffer chamber 291, which runs in the area of the annular ring grooves 223, 225, 227 near the outer perimeter of the piston. This outer buffer chamber 291 has a curved shape that is substantially adapted to the outer circumferential surface 205 of the piston 201. The buffer chamber 291 extends essentially along half the circumference of the piston 201 and is therefore quasi half-ring shaped. Due to the fact that two lubricant ducts 290 are realized in the present embodiment example, two such outer curved buffer chambers 291 are also provided in the present embodiment multiple spaces 291 are realized, whereby each lubricant channel 290 leads into such a buffer space 291.
[0100] The lubricant is fed from the outer buffer chamber 291 to the circumferential surface 205 and to the annular ring grooves 223, 225, 227, whereby outlets 299 of the lubricant are located in the circumferential surface 205 (see
[0101] In the embodiment shown here, one branch channel 293 is realized from each of the two lubricant channels 290. Both branch channels 293 converge in the further buffer chamber 291 in the area of dome 294 or cross each other in this further buffer chamber 291. Both branch ducts 293 share the same buffer space 291 near the area of dome 294. This further buffer chamber 291 thus has a total of two inlets and two outlets, one for each branch-off channel 293 and one for each of the other branch-off channels 293.
[0102] In a simplified embodiment of the piston 201, it is also possible to continue the lubricant channel. 290 directly in the sense of the branch channel 293. In such an embodiment, the lubricant is not guided to the circumferential surface 205 of the piston 201, but is instead fed directly to the piston 201 but merely a guided tour-without any branching off from the undercut 211 or the inner surface 213 of the undercut 211 to the undercut 211 again, to the inner surface 213, to the underside 207 of the piston 201 or to an outlet 295 in a region 296 of the undercut 211. This would create a cycle or circular guidance of lubricant in the piston 201 or in the connecting rod holder 210.
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[0105] In the design examples shown in
[0106] In this context, it should be noted that in all embodiments, the geometric design of the piston 201 also optimizes heat dissipation, as explained above. The central connection of the connecting rod 301 in the receptacle 210 of the piston 201 enables good heat conduction, so that the fire bar known from the prior art can also be dispensed with. Together with the simple geometry and uniform roundness of the piston 201, this makes it possible to produce a diesel engine that is easy to manufacture and also very efficient.
[0107] As a result, the diesel engine can be operated with high combustion temperatures and thus reduced emissions and efficient combustion, as the geometry of the piston 201, the compact design and the centralized combustion cavity allows the engine to be operated at high combustion temperatures. The extra heat is dissipated into the connecting rod 301 and by means of the controlled oil flow throughout the rest of the engine. The circulating oil provides good thermal management. Overall, the combination of piston 201 and connecting rod 301 according to the invention thus reduced reciprocating masses. It should be noted that although this type of piston 201 and connecting rod 301 was shown in the present example for a diesel engine with high-pressure injection and a turbocharger, the same arrangement is suitable for other types of engines and machinesincluding gasoline engines and compressors.
REFERENCE NUMERALS IN THE DRAWINGS
[0108] 101 Crank unit [0109] 183 Swivel axis [0110] 185 Crank axis (crank pin axis) [0111] 201 Piston [0112] 203 Top side (piston crown) [0113] 205 Circumferential surface [0114] 207 Underside (lower surface) [0115] 210 Connecting rod holder [0116] 211 Undercut [0117] 213 Inner surface [0118] 215 Retaining ring groove [0119] 216 Diameter [0120] 217 Edge [0121] 218 Diameter [0122] 219 Piston skirt [0123] 220 Cut-out [0124] 221 Perimeter collar (circumferential collar) [0125] 223 Ring groove (top compression ring groove) [0126] 225 Ring groove (second compression ring groove) [0127] 227 Ring groove (oil control ring groove) [0128] 229 Drill hole [0129] 231 Thickening [0130] 233 Pocket [0131] 235 Thickening [0132] 241 Combustion cavity [0133] 243 Cone-shaped dome [0134] 261 Width [0135] 271 Cutting plane [0136] 273 Cutting plane [0137] 275 Cutting plane [0138] 281 Axis of movement [0139] 282 Radius [0140] 284 Radius [0141] 290 Lubricant channel [0142] 291 Buffer chamber [0143] 292 Branch-off [0144] 293 Branch-off channel [0145] 294 Cone-shaped dome [0146] 295 Outlet [0147] 296 Area [0148] 297 Area [0149] 298 Recess [0150] 299 Outlet [0151] 301 Connecting rod [0152] 303 Connecting rod head [0153] 305 Middle range [0154] 306 Deepening (recess) [0155] 307 Crankshaft connection [0156] 308 Connecting rod cap [0157] 309 Crankshaft eye [0158] 311 Outer surface [0159] 312 Chamfer [0160] 315 Bar (web) [0161] 316 Recess [0162] 321 Bearing shell [0163] 341 Valve groove [0164] 343 Outlet opening [0165] 345 Oil channel [0166] 347 Entrance opening [0167] 401 Crankshaft [0168] 501 Cylinder arrangement [0169] 601 Reciprocating internal combustion engine