RADIATION ASSEMBLY, WAVEGUIDE ANTENNA SUB-ARRAY, AND WAVEGUIDE ARRAY ANTENNA
20220344829 · 2022-10-27
Inventors
Cpc classification
H01Q21/0087
ELECTRICITY
International classification
H01Q1/42
ELECTRICITY
Abstract
The present disclosure relates to a radiation assembly, a waveguide antenna sub-arrays, and a waveguide array antenna. The radiation assembly for the waveguide array antenna comprises: a first radiation layer having a plurality of first radiation windows, each of the plurality of first radiation windows has a metal grid that divides the corresponding first radiation window into two radiation holes; and a second radiation layer having a plurality of second radiation windows, the plurality of second radiation windows has a one-to-one correspondence with the plurality of first radiation windows, and the plurality of second radiation windows of the second radiation layer do not have a metal grid. The thickness of the second radiation layer is greater than the thickness of the first radiation layer, and the first radiation layer and the second radiation layer are manufactured independently of each other.
Claims
1. A radiation assembly for a waveguide array antenna, comprising: a first radiation layer having a plurality of first radiation windows, and each of the plurality of first radiation windows has a metal grid that divides the corresponding first radiation window into two radiation holes; and a second radiation layer having a plurality of second radiation windows, the plurality of second radiation windows has a one-to-one correspondence with the plurality of first radiation windows, and the plurality of second radiation windows of the second radiation layer do not have a metal grid, wherein a thickness of the second radiation layer is greater than a thickness of the first radiation layer, and wherein the first radiation layer and the second radiation layer are manufactured independently of each other.
2. The radiation assembly according to claim 1, wherein the second radiation layer has at least two radiation sub-layers, and the at least two radiation sub-layers have the same structure.
3. The radiation assembly according to claim 1, wherein the first radiation window comprises two oppositely disposed first edges, and the metal grid is positioned between the two first edges of the first radiation window to equally divide the first radiation window into the two radiation holes.
4. The radiation assembly according to claim 3, wherein the first radiation window further comprises a second edge connecting the two first edges, and the metal grid and the second edge of the first radiation window are disposed in parallel, the second edge being longer than the first edges.
5. The radiation assembly according to claim 1, wherein the thickness of the first radiation layer and the thickness of the second radiation layer are associated with an operating frequency of a signal sent by the radiation assembly.
6. The radiation assembly of claim 5, wherein the thickness of the first radiation layer is one twentieth of a wavelength corresponding to the operating frequency.
7. The radiation assembly according to claim 5, wherein the thickness of the second radiation layer is one-fifth of a wavelength corresponding to the operating frequency.
8. The radiation assembly according to claim 1, wherein the first radiation window, the second radiation window, and the two radiation holes are constructed by etching or laser engraving.
9. The radiation assembly of claim 1, wherein the first radiation layer and the second radiation layer are connected by way of vacuum diffusion welding.
10. A waveguide antenna sub-array, comprising a radiation assembly, the radiation assembly comprising: a first radiation layer having a plurality of first radiation windows, and each of the plurality of first radiation windows has a metal grid that divides the corresponding first radiation window into two radiation holes; and a second radiation layer having a plurality of second radiation windows, the plurality of second radiation windows has a one-to-one correspondence with the plurality of first radiation windows, and the plurality of second radiation windows of the second radiation layer do not have a metal grid, wherein a thickness of the second radiation layer is greater than a thickness of the first radiation layer, and wherein the first radiation layer and the second radiation layer are manufactured independently of each other.
11. The waveguide antenna sub-array according to claim 10, wherein the waveguide antenna sub-array further comprises: a first coupling layer, a plurality of first coupling slots in the first coupling layer has a one-to-one correspondence with a plurality of second radiation windows in the second radiation layer, and the first coupling slot is staggered from the corresponding second radiation window by a first angle.
12. The waveguide antenna sub-array according to claim 11, wherein the first angle is 45 degrees.
13. The waveguide antenna sub-array according to claim 11, wherein the waveguide antenna sub-array further comprises: a power distribution layer having a plurality of H-shaped power distribution cavities, and an end of each power distribution cavity corresponding to one of the first coupling slots in the first coupling layer.
14. The waveguide antenna sub-array according to claim 13, wherein the waveguide antenna sub-array further comprises: a second coupling layer having a plurality of second coupling slots, and each of the plurality of second coupling slots corresponding to one of the H-shaped power distribution cavities.
15. The waveguide antenna sub-array according to claim 14, wherein the waveguide antenna sub-array further comprises: a feed network layer, a plurality of feed network layer ends in the feed network layer corresponding to the plurality of the second coupling slots and being configured to provide input signals for the radiation assembly for the waveguide array antenna via the feed network layer.
16. The waveguide antenna sub-array according to claim 15, wherein the waveguide antenna sub-array further comprises: a substrate having a signal input terminal via which an input signal is input into the waveguide antenna sub-array.
17. A waveguide array antenna, comprising: at least one the waveguide antenna sub-array according to claim 10.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The embodiments are shown and clarified with reference to the drawings. These drawings are used to clarify the basic principle, so that only the aspects necessary for understanding the basic principle are shown. The drawings are not to scale. In the drawings, the same reference numerals indicate similar features.
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[0046] Other features, characteristics, advantages and benefits of the present disclosure will become more apparent through the following detailed description in conjunction with the accompanying drawings.
DETAILED DESCRIPTION
[0047] In the following detailed description of the preferred embodiments, reference will be made to the appended drawings constituting a part of the present disclosure. The appended drawings illustrate specific embodiments capable of implementing the present disclosure by way of example. The exemplary embodiments are not intended to be exhaustive of all embodiments according to the present disclosure. It can be understood that other embodiments can be used, and structural or logical modifications can also be made without departing from the scope of the present disclosure. Therefore, the following detailed description is not restrictive, and the scope of the present disclosure is defined by the appended claims.
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[0050] The first radiation layer 110 in
[0051] In the implementations shown in
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[0057] The respective plates in
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[0060] Finally, the third aspect of the present disclosure proposes a waveguide array antenna comprising at least the radiation assembly for the waveguide array antenna mentioned according to the first aspect of the present disclosure or comprising the waveguide antenna sub-array mentioned according to the second aspect of the disclosure.
[0061] In summary, the radiation assembly according to the present disclosure is assembled by a vacuum diffusion welding process, and the radiation layer is independently manufactured by way of etching or laser engraving, thereby making the process accuracy higher and saving the corresponding mold-opening costs and reducing costs. Moreover, with the help of adding a metal grid between the first edges of the radiation window of the radiation assembly, the radiation assembly improves the purity of the aperture radiation polarization without reducing the gain to achieve a higher antenna cross polarization (XPD) index. In addition, with the distribution scheme of the rotating array element (diamond distribution), the tapered forming of the polarization component of the aperture field is realized, and the forming optimization of the pattern is optimized under certain radiation efficiency attenuation conditions. The side lobe level is reduced to meet the ETSI level 3 requirements.
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[0063] The vacuum diffusion welding process has the following four characteristics, namely:
[0064] First, because there is no flux, the internal cavity will not retain flux;
[0065] Secondly, the heating temperature does not reach the melting point, and the cavity will not deform to affect the dimensional accuracy;
[0066] Thirdly, the fusion of the same substances will not cause reliability problems such as electro-erosion, and corrosion;
[0067] Finally, the physical, chemical, mechanical and electrical properties of the original base metal are maintained after welding.
[0068] The conventional diffusion welding process flow is followed, namely:
[0069] Object Assembly->cleaning->placing in the welding furnace->heating to the specified temperature within the specified time->pressurizing and heat preserving for a certain time->depressurization cooling->taking out the object.
[0070] Depending on the material, the thickness of the material, the pressure, temperature and holding time will be different. For example: the welding temperature of copper material is about 1140° C., the pressurization is about 6 MPa, and the welding time is about 10 hours.
[0071] It can be seen from
[0072] More specifically, the present disclosure provides a broadband high-gain, low-side lobe, low-profile waveguide array antenna, which comprises several broadband antenna sub-arrays and a waveguide broadband power distribution feed network, the broadband antenna sub-array comprises a radiation unit, a radiation unit coupling slot, a sub-array power distribution layer, a power distribution layer coupling slot, and a feed waveguide, wherein the radiation unit is located in the first layer (the uppermost layer), and the radiation unit coupling slot is located between the radiation unit and the sub-array power distribution layer, which is on the second layer; the sub-array power distribution layer is in the third layer, the power distribution layer coupling slot is in the fourth layer, and the feed waveguide is in the fifth layer. Among others, the input terminal of the waveguide broadband power distribution feed network is an E-plane waveguide magic T, the input terminal of the E-plane waveguide is used as the antenna input terminal, and the two output terminals are respectively cascaded with several H-plane waveguide magic T. The waveguide broadband power distribution feed network end is connected to the broadband antenna sub-array input waveguide. Further, several broadband antenna sub-arrays are arranged in a diamond shape. Furthermore, each broadband sub-array comprises four radiation units, four radiation unit coupling slots, one sub-array power distribution layer, one power distribution layer coupling slot, and one feed waveguide. Further, there is a metal grid located on the center line of the first edge, on the upper surface of the radiation unit, which divides the radiation unit into two halves. Furthermore, the profile of the sub-arrays power distribution layer is similar to the lying letter “H”. The radiation unit coupling slot is located at the four ends of “H”. Further, the geometric center of the radiation unit coincides with the geometric center of the radiation unit coupling slot, and the radiation unit and the radiation unit coupling slot form an angle of 45 degrees. Further, the geometric center of the upper surface of the power distribution layer coupling slot coincides with the geometric center of the lower surface of the sub-array power distribution layer. Further, the power distribution layer coupling slot is located on the wide edge surface of the feeding waveguide, parallel to the waveguide, and deviated from the geometric centerline of the waveguide. Further, the input terminal of the E-plane magic T is a standard waveguide, and the two output terminal waveguides adopt a single-ridge waveguide structure. Further, the H-plane magic T has two forms: the H-plane magic T input terminal at the end is a single-ridge waveguide structure, and the two output terminals are standard waveguides. All three terminals of the middle cascaded H-plane magic T adopt a single-ridge waveguide structure. The radiation unit in the present invention adopts a diamond-shaped array layout to implement the tapered forming of the polarization component of the aperture field, and implement the forming optimization of the pattern under a certain radiation efficiency attenuation condition. The side lobe level is reduced to meet ETSI Class3 requirements. By adding grid s in the center of the first edge of the radiation window of the radiation unit, parallel to the wide edge, the antenna cross polarization (XPD) of the antenna is effectively improved without reducing the gain. In the present invention, with the optimization of the interlayer feed network, the 0-degree to 45-degree polarization first-order rotation is achieved, so that the whole structure scheme is more compact and more process cost. The feed network in the present invention adopts the combined form of E-plane magic T and H-plane magic T, so that the antenna input terminal is located at the geometric center of the antenna, which is beneficial to integration and installation of the transmission outdoor unit. The waveguide broadband feed network in the present invention mainly adopts a single-ridge waveguide structure to effectively improve the working bandwidth and reduce the volume.
[0073] In summary, the radiation assembly according to the present disclosure is assembled by a vacuum diffusion welding process, and the radiation layer is independently manufactured by way of etching or laser engraving, thereby making the process accuracy higher and saving the corresponding mold-opening costs and reducing costs. Moreover, with the help of adding a metal grid between the first edges of the radiation window of the radiation assembly, the radiation assembly improves the purity of the aperture radiation polarization without reducing the gain to achieve a higher antenna cross polarization (XPD) index. In addition, with the distribution scheme of the rotating array element (diamond distribution), the tapered forming of the polarization component of the aperture field is realized, and the forming optimization of the pattern is realized under certain radiation efficiency attenuation conditions. The side lobe level is reduced to meet the ETSI level 3 requirements. Finally, the laser engraving of the substrate can meet the key small size accuracy requirements, and the multilayer substrates are laminated and combined by vacuum diffusion welding to finally achieve the overall electrical index.
[0074] Those skilled in the art should understand that the modifications and variations of the various embodiments disclosed above can be made without departing from the spirit or scope of the invention. Therefore, the protection scope of the present disclosure should be defined by the appended claims.
[0075] Although different exemplary embodiments of the present disclosure have been described, it is obvious to those skilled in the art that various changes and modifications can be made, which can achieve some of the advantages of the present disclosure without departing from the spirit or scope of this present disclosure. For those who are quite skilled in the art, other components performing the same function can be appropriately replaced. It should be mentioned that the features explained here with reference to a particular figure can be combined with features of other figures, even in those cases where this is not explicitly mentioned. In addition, the method of the present disclosure can be implemented either in all software implementations using appropriate processor instructions or in a hybrid implementation using a combination of hardware logic and software logic to achieve the same result. Such modifications to the solution according to the present disclosure are intended to be covered by the appended claims.