SEMICONDUCTOR DEVICE AND METHOD OF MAKING A SEMICONDUCTOR DEVICE
20220344506 · 2022-10-27
Inventors
Cpc classification
H01L29/7835
ELECTRICITY
H01L29/6653
ELECTRICITY
H01L29/6656
ELECTRICITY
H01L29/0611
ELECTRICITY
H01L29/66659
ELECTRICITY
International classification
H01L29/06
ELECTRICITY
Abstract
A laterally-diffused metal-oxide semiconductor, “LDMOS”, device and a method of making the same. The device includes a gate located on a major surface of a semiconductor die, a source region located in the die on a first side of the gate, a drain drift region located in the die on a second side of the gate opposite the first side, a first spacer located adjacent to a first sidewall of the gate on the first side of the gate, and a second spacer located adjacent to a second sidewall of the gate on the second side of the gate. The second spacer is located between the gate and the drain drift region. The second spacer comprises a proximal spacer portion and a distal spacer portion. The proximal spacer portion is located between the gate and the distal spacer portion. The proximal spacer portion and the distal spacer portion define a recess.
Claims
1. A method of making a laterally-diffused metal-oxide semiconductor, “LDMOS”, device, the method comprising: providing a semiconductor die having a major surface; forming a gate on the major surface of the semiconductor die; forming a first spacer located adjacent to a first sidewall of the gate on a first side of the gate; forming a second spacer located adjacent to a second sidewall of the gate on a second side of the gate opposite said first side of the gate; forming a source region located in the semiconductor die on said first side of the gate; and forming a drain drift region located in the semiconductor die on said second side of the gate, wherein the second spacer is located between the gate and the drain drift region when viewed from above said major surface of the semiconductor die, wherein the second spacer comprises a proximal spacer portion and a distal spacer portion, wherein the proximal spacer portion is located between the gate and the distal spacer portion, and wherein the proximal spacer portion and the distal spacer portion define a recess located in a center region of the second spacer.
2. The method of claim 1, wherein: forming the gate includes forming a sacrificial gate portion laterally separated from the gate on the second side of the gate; and forming the second spacer comprises forming the proximal spacer portion adjacent to the second sidewall of the gate and forming the distal spacer portion adjacent to a sidewall of the sacrificial gate portion facing the second sidewall of the gate.
3. The method of claim 2, further comprising removing the sacrificial gate portion after forming the second spacer.
4. The method of claim 3, comprising: depositing a mask on the gate, the first spacer and at least part of the second spacer; and removing the sacrificial gate portion by etching.
5. The method of claim 3, comprising forming the drain drift region after removal of the sacrificial gate portion.
6. The method of claim 2, wherein the sacrificial gate portion is laterally separated from the gate by a distance that is greater than a lateral width of the first spacer and smaller than twice the lateral width of the first spacer, and wherein the proximal spacer portion adjoins the distal spacer portion at the center region of the second spacer.
7. The method of claim 2, wherein the sacrificial gate portion is laterally separated from the gate by a distance that is greater than twice a lateral width of the first spacer, and wherein the proximal spacer portion is laterally separated from the distal spacer portion.
8. The method of claim 7, further comprising: depositing an oxide layer over the gate, the sacrificial gate portion, the first spacer and the second spacer; and etching the oxide layer back, to form: a first oxide spacer part that overlies at least part of the first spacer; and a second oxide spacer part that overlies at least the center region of the second spacer.
9. The method of claim 8, wherein the second oxide spacer part at least partially fills a space located between the proximal spacer portion and the distal spacer portion.
10. The method of claim 9, further comprising: masking the second spacer; and removing the first oxide spacer part from the first spacer.
11. The method of claim 1, further comprising depositing a layer of dielectric to completely cover the gate, the first spacer and the second spacer.
12. A laterally-diffused metal-oxide semiconductor, “LDMOS”, device comprising: a gate located on a major surface of a semiconductor die; a source region located in the semiconductor die on a first side of the gate a drain drift region located in the semiconductor die on a second side of the gate opposite said first side of the gate; a first spacer located adjacent to a first sidewall of the gate on said first side of the gate; and a second spacer located adjacent to a second sidewall of the gate on said second side of the gate, wherein the second spacer is located between the gate and the drain drift region when viewed from above said major surface of the semiconductor die, wherein the second spacer comprises a proximal spacer portion and a distal spacer portion, wherein the proximal spacer portion is located between the gate and the distal spacer portion, and wherein the proximal spacer portion and the distal spacer portion define a recess located in a center region of the second spacer.
13. The LDMOS device of claim 12, wherein a lateral width of the second spacer is greater than a lateral width of the first spacer and smaller than twice the lateral width of the first spacer, and wherein the proximal spacer portion adjoins the distal spacer portion at the center region of the second spacer.
14. The LDMOS device of claim 12, wherein a lateral width of the second spacer is greater than twice a lateral width of the first spacer, and wherein the proximal spacer portion is laterally separated from the distal spacer portion.
15. The LDMOS device of claim 14, comprising an oxide spacer part that overlies at least the center region of the second spacer.
16. The LDMOS device of claim 15, wherein the oxide spacer part at least partially fills a space located between the proximal spacer portion and the distal spacer portion.
17. The LDMOS device of claim 12, further comprising a layer of dielectric completely covering the gate, the first spacer and the second spacer.
18. A method of making a semiconductor device, the method comprising: providing a semiconductor die having a major surface; depositing a gate dielectric and a gate electrode layer on the major surface; masking the gate electrode layer; etching the gate electrode layer through the mask to form a gate and a sacrificial gate portion laterally separated from the gate; forming a first spacer located adjacent to a first sidewall of the gate on a first side of the gate; forming a second spacer located adjacent to a second sidewall of the gate on a second side of the gate opposite said first side of the gate, wherein the second spacer adjoins both the gate and the sacrificial gate portion; removing the sacrificial gate portion; forming a source region located in the semiconductor die on said first side of the gate; and forming a drain drift region located in the semiconductor die on said second side of the gate, wherein the second spacer is located between the gate and the drain drift region when viewed from above said major surface of the semiconductor die.
19. The method of claim 18, wherein the second spacer comprises a proximal spacer portion and a distal spacer portion, wherein the proximal spacer portion is located between the gate and the distal spacer portion, and wherein the proximal spacer portion and the distal spacer portion define a recess located in a center region of the second spacer.
20. The method of claim 19, wherein: the sacrificial gate portion is laterally separated from the gate by a distance that is greater than a lateral width of the first spacer and smaller than twice the lateral width of the first spacer, and wherein the proximal spacer portion adjoins the distal spacer portion at the center region of the second spacer, or the sacrificial gate portion is laterally separated from the gate by a distance that is greater than twice a lateral width of the first spacer, and wherein the proximal spacer portion is laterally separated from the distal spacer portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0057] Embodiments of this disclosure will be described hereinafter, by way of example only, with reference to the accompanying drawings in which like reference signs relate to like elements and in which:
[0058]
[0059]
[0060]
[0061]
[0062]
DETAILED DESCRIPTION
[0063] Embodiments of this disclosure are described in the following with reference to the accompanying drawings.
[0064]
[0065] The semiconductor device 10 further includes a source region 4, which is located on a first side (the left hand side of the gate 8 as viewed in the example of
[0066] The semiconductor device 10 further includes a drain including a drain drift region 6, which is located on a second side of the gate 8 opposite the first side (the right hand side of the gate 8 as viewed in the example of
[0067] The breakdown voltage of a self-aligned LDMOS device 10 of the kind shown in
[0068]
[0069] The semiconductor device 10 includes a semiconductor (e.g. silicon) substrate 2. The substrate 2 has a major surface 100. The substrate 2 has a first doped region 2A and a second doped region 2B. The first doped region 2A corresponds substantially to a gate channel region of the device 10, while the second doped region contains a drain drift region 6 of the device 10. The first doped region 2A may be doped to have a first conductivity type and the second doped region 2B may be doped to have a second conductivity type. In this embodiment, the first conductivity type is p-type and the second conductivity type is n-type.
[0070] The semiconductor device 10 also includes a gate 8 located on the major surface 100. In particular, the gate 8 may be located above the first doped region 2A. A gate dielectric 18 (e.g. an oxide) is located in between the gate 8 and the major surface 100. The gate 8 is provided with spacers 14, 26. The first spacer 14 is located adjacent to a first sidewall of the gate 8 on a first side of the gate 8 (the left hand side of the gate 8 as viewed in the example of
[0071] The semiconductor device 10 further includes a source region 4, which is located on the first side of the gate 8. The source region 4 may include an extension region 4A located substantially beneath the spacer 14 on the first side of the gate 8. The source region 4 and the extension region 4A may be doped regions having the second conductivity type (n-type, in this embodiment).
[0072] The semiconductor device 10 further includes a drain including a drain drift region 6, which is located on the second side of the gate 8. The drain drift region 6 may be a doped region having the second conductivity type (n-type, in this embodiment). The source region 4, the extension region 4A and the drain drift region 6 may be more highly doped than the second doped region 2B.
[0073] The gate 8 may be covered with a dielectric region 130. The dielectric region 130 may include conductive interconnects for making electrical connections to the source region 4, the drain drift region 6 and the gate 8. The dielectric region 130 may also cover the spacers 14, 26, as well as at least part of the source region 4 and the drain drift region 6.
[0074] The second spacer 26 is located between the gate 8 and the drain drift 6 region when viewed from above the major surface 100.
[0075] The second spacer 26 has a proximal spacer portion 34A and a distal spacer portion 34B. The proximal spacer portion 34A is proximal to the gate 8 and is located between the gate 8 and the distal spacer portion 34B. The distal spacer portion 34B may be located between the proximal spacer portion 34A and the drain drift region 6 when viewed from above the major surface 100. As shown in
[0076] In the present embodiment, a lateral width (measured along the dimension of the channel region of the device 10) of the second spacer 26 is greater than a lateral width of the first spacer 14 and smaller than twice the lateral width of the first spacer 14. As will be described below, proximal spacer portion 34A and the distal spacer portion 34B of the second spacer 26 may each be formed using a similar or the same process as the process for forming the first spacer 14. In the present embodiment, the proximal spacer portion 34A adjoins the distal spacer portion 34B at the center region of the second spacer 26. The recess 22 may thus be formed at the point at which the proximal spacer portion 34A meets the distal spacer portion 34B.
[0077]
[0078] The gate 8 in this embodiment is again provided with spacers 14, 26. The first spacer 14 is located adjacent to a first sidewall of the gate 8 on a first side of the gate 8 (the left hand side of the gate 8 as viewed in the example of
[0079] The second spacer 26 is again located between the gate 8 and the drain drift 6 region when viewed from above the major surface 100. The second spacer 26 in this embodiment again has a proximal spacer portion 34A and a distal spacer portion 34B. The proximal spacer portion 34A is proximal to the gate 8 and is located between the gate 8 and the distal spacer portion 34B. The distal spacer portion 34B may be located between the proximal spacer portion 34A and the drain drift region 6 when viewed from above the major surface 100.
[0080] As shown in
[0081] As is known in the art, the vertical height (e.g. measured from the major surface 100 of the substrate 2 in
[0082] To form the recess 22, the proximal spacer portion 34A may have a vertical height (e.g. measured from the major surface 100 of the substrate 2 in
[0083]
[0084] In a first stage, shown in
[0085] In the first stage, the gate 8 of the device 10 may be formed. This may involve depositing a gate dielectric 112 on the major surface 100 of the substrate 2 and then depositing a gate (electrode) material, such as polysilicon, onto the gate dielectric 112. As can be seen in
[0086] In a next stage, shown in
[0087] In a next stage, shown in
[0088] In a next stage, shown in
[0089] In a next stage, shown in
[0090] In a next stage, shown in
[0091]
[0092] This stage of the method may be substantially as described above in relation to
[0093] In a next stage, shown in
[0094] However, for the second spacer 26, the etching back of the spacer material leads to the formation of the proximal spacer portion 34A which tapers from the edge of the gate 8 and the formation of the distal spacer portion 34B, which tapers from the edge of the sacrificial part 29. Moreover, because the lateral width of the space between the gate 28 and the sacrificial part 28 is chosen to be greater than twice a lateral width of the first spacer 14, the vertical height of both the proximal spacer portion 34A and the distal spacer portion 34B may reduce to zero (or near zero) such that the recess 22 between the proximal spacer portion 34A and the distal spacer portion 34B takes the form of the space or gap 38 described above in relation to
[0095] In a next stage, shown in
[0096] In a next stage, shown in
[0097] The further spacer part 150 may cover the first spacer 14 and may taper downwardly from the edge of the gate 8, although at a slower tapering rate than the first spacer 14, such the further spacer part 150 extends further from the gate 8 than the first spacer 14.
[0098] The further spacer part 160 may substantially fill the space or gap 38 and may cover the proximal spacer portion 34A and the distal spacer portion 34B. As with the further spacer part 150, the further spacer part 160 may taper away from the gate 8 and the sacrificial part 28 at a slower rate than the proximal spacer portion 34A and the distal spacer portion 34B. Note that a recess may be located in the further spacer part 160, similar to the recess 22 in the second spacer 22.
[0099] In a next stage, shown in
[0100] In a next stage, shown in
[0101] In a next stage, shown in
[0102] In a next stage, shown in
[0103] In a next stage, shown in
[0104] Accordingly, there has been described a laterally-diffused metal-oxide semiconductor, “LDMOS”, device and a method of making the same. The device includes a gate located on a major surface of a semiconductor die, a source region located in the die on a first side of the gate, a drain drift region located in the die on a second side of the gate opposite the first side, a first spacer located adjacent to a first sidewall of the gate on the first side of the gate, and a second spacer located adjacent to a second sidewall of the gate on the second side of the gate. The second spacer is located between the gate and the drain drift region. The second spacer comprises a proximal spacer portion and a distal spacer portion. The proximal spacer portion is located between the gate and the distal spacer portion. The proximal spacer portion and the distal spacer portion define a recess.
[0105] Although particular embodiments of this disclosure have been described, it will be appreciated that many modifications/additions and/or substitutions may be made within the scope of the claims.