DYNAMIC SEAL FOR WASHER AND DRYER COMBINATION APPLIANCE
20220341074 · 2022-10-27
Assignee
Inventors
- Michael VRIEZEMA (St. Joseph, MI, US)
- Arun RAJENDRAN (St. Joseph, MI, US)
- Logan R. Urbanski (St. Joseph, MI, US)
Cpc classification
D06F25/00
TEXTILES; PAPER
International classification
D06F25/00
TEXTILES; PAPER
Abstract
A washer and dryer combination appliance including a housing, a drum positioned in the housing, and a dynamic, expandable seal positioned between the drum and the housing. A laundry compartment inside the drum is accessible through openings in the front of the housing and drum. The drum has a rear wall with perforations that permit air to flow into the laundry compartment. An air gap is located between the rear of the housing and the rear wall of the drum. The dynamic, expandable seal, is actuatable between a retracted position and an extended position. In the extended position, the dynamic, expandable seal extends across the air gap to direct airflow through the perforations in the rear wall of the drum. In the retracted position, the dynamic, expandable seal is spaced away from the drum and therefore does not add any drag on the drum as the drum rotates.
Claims
1. An apparatus for a washer and dryer combination appliance, comprising: a drum housing including a front housing end with a housing opening and a rear housing end with a rear housing wall; a drum positioned in and rotatable with respect to said drum housing, said drum including a front drum end with a drum opening, a rear drum end with a rear drum wall, and a laundry compartment located inside said drum; said rear drum wall having perforations that permit air to flow into said laundry compartment; an air gap located between said rear housing wall and said rear drum wall; and a dynamic, expandable seal, attached to one of said rear housing wall and said rear drum wall, that is actuatable between a retracted position and an extended position, wherein said dynamic, expandable seal extends across at least part of said air gap in said extended position to direct airflow through said perforations in said rear drum wall.
2. The apparatus as set forth in claim 1 wherein said dynamic, expandable seal includes an inboard face that contacts said rear drum wall when said dynamic, expandable seal is in said extended position and an outboard face that contacts said rear housing wall when said dynamic, expandable seal is in said extended position.
3. The apparatus as set forth in claim 2 wherein said outboard face of said dynamic, expandable seal is fixedly attached to said rear housing wall and said inboard face of said dynamic, expandable seal is spaced away from said rear drum wall when said dynamic, expandable seal is in said retracted position such that said dynamic, expandable seal does not rotate with said drum during operation of said washer and dryer combination appliance.
4. The apparatus as set forth in claim 3 wherein said inboard face of said dynamic, expandable seal includes a wear surface that is made of an abrasion resistant material.
5. The apparatus as set forth in claim 4 wherein said wear surface has a multi-layer construction.
6. The apparatus as set forth in claim 2 wherein said inboard face of said dynamic, expandable seal is fixedly attached to said rear drum wall and said outboard face of said dynamic, expandable seal is spaced away from said rear housing wall when said dynamic, expandable seal is in said retracted position such that said dynamic, expandable seal rotates with said drum during operation of said washer and dryer combination appliance.
7. The apparatus as set forth in claim 6 wherein said inboard face of said dynamic, expandable seal includes a wear surface that is made of an abrasion resistant material.
8. The apparatus as set forth in claim 7 wherein said wear surface has a multi-layer construction.
9. The apparatus as set forth in claim 1 wherein said dynamic, expandable seal is tubular.
10. The apparatus as set forth in claim 9 wherein said dynamic, expandable seal includes a bladder that is arranged in fluid communication with a pump that is configured to inflate and deflate said bladder with a fluid.
11. The apparatus as set forth in claim 10 wherein said fluid is air, water, hydraulic fluid, or oil.
12. The apparatus as set forth in claim 10, further comprising: a controller electrically connected to said pump and configured to actuate said dynamic, expandable seal, place said dynamic, expandable seal in said extended position during a drying cycle of said washer and dryer combination appliance, and place said dynamic, expandable seal in said retracted position during a wash cycle of said washer and dryer combination appliance.
13. The apparatus as set forth in claim 1 wherein said rear housing wall has an air inlet opening and wherein said dynamic, expandable seal, in said extended position, creates a sealed region around said air inlet opening such that said dynamic, expandable seal directs said air through said perforations in said rear drum wall and into said laundry compartment and blocks said air from flowing radially outwardly and around said drum when said dynamic, expandable seal is in said extended position.
14. The apparatus as set forth in claim 13 wherein said dynamic, expandable seal extends across a major arc length and includes a first end and a second end positioned on opposing sides of a break in said dynamic, expandable seal that permits fluid and debris to drain from said sealed region.
15. The apparatus as set forth in claim 1 wherein said dynamic, expandable seal extends in a continuous circle and has a ring-like shape.
16. The apparatus as set forth in claim 1 wherein said air gap has a nominal width equaling a distance between said rear housing wall and said rear drum wall and wherein said dynamic, expandable seal has an expanded width that extends across at least ninety percent of said nominal width of said air gap when said dynamic, expandable seal is in said expanded position.
17. The apparatus as set forth in claim 1 wherein said dynamic, expandable seal is made of a thermally expandable material wherein an increase in temperature in said thermally expandable material causes said dynamic, expandable seal to expand to said extended position and a decrease in temperature in said thermally expandable material causes said dynamic, expandable seal to retract to said retracted position.
18. An apparatus for a washer and dryer combination appliance, comprising: a drum housing extending longitudinally between a front housing end and a rear housing end; said drum housing including a housing opening at said front housing end, a rear housing wall at said rear housing end, and a housing cavity; a drum positioned in said housing cavity and rotatable with respect to said drum housing about a longitudinal axis; said drum extending longitudinally between a front drum end and a rear drum end; said drum including a drum opening at said front drum end, a rear drum wall at said rear drum end, and a laundry compartment; said rear drum wall having perforations that permit air to flow from said housing cavity to said laundry compartment; an air gap located between said rear housing wall and said rear drum wall that has a nominal width equaling a distance between said rear housing wall and said rear drum wall; and a dynamic, expandable seal, attached to one of said rear housing wall and said rear drum wall, that is actuatable between a retracted position and an extended position, wherein said dynamic, expandable seal extends across said air gap and has an expanded width that equals at least ninety percent of said nominal width of said air gap in said extended position.
19. The apparatus as set forth in claim 18 wherein said dynamic, expandable seal is positioned adjacent to an outer perimeter of said rear drum wall.
20. A washer and dryer combination appliance, comprising: an appliance housing including a front opening; an appliance door pivotally connected to said appliance housing that swings between an open position and a closed position where said appliance door closes said front opening in said appliance housing; a drum housing fixedly mounted inside said appliance housing; said drum housing extending longitudinally between a front housing end and a rear housing end; said drum housing including a housing opening at said front housing end, a rear housing wall at said rear housing end, and a housing sidewall that extends longitudinally between said front and rear housing ends and defines a housing cavity; said rear housing wall having an air inlet opening that is arranged in fluid communication with said housing cavity; a drum positioned in said housing cavity and rotatable with respect to said drum housing about a longitudinal axis; said drum extending longitudinally between a front drum end and a rear drum end; said drum including a drum opening at said front drum end, a rear drum wall at said rear drum end, and a drum sidewall that extends longitudinally between said front and rear drum ends and defines a laundry compartment inside said drum; said rear drum wall having perforations that permit air to flow from said housing cavity to said laundry compartment; a drive shaft, coupled to said drum, that extends co-axially along said longitudinal axis and through said rear housing wall; a motor positioned in said appliance housing and coupled to said drive shaft that is configured to drive rotation of said drive shaft and said drum relative to said drum housing during operation of said washer and dryer combination appliance; an air gap located between said rear housing wall and said rear drum wall; a dynamic, expandable seal, attached to one of said rear housing wall and said rear drum wall, that is actuatable between a retracted position and an extended position where said dynamic, expandable seal extends across said air gap in said extended position; said dynamic, expandable seal, in said extended position, creates a sealed region in said air gap that is arranged in fluid communication with said air inlet opening in said rear housing wall such that said dynamic, expandable seal directs said air through said perforations in said rear drum wall and into said laundry compartment and blocks said air from flowing radially outwardly and around said drum when said dynamic, expandable seal is in said extended position; and a controller configured to actuate said dynamic, expandable seal and place said dynamic, expandable seal in said extended position during a drying cycle of said washer and dryer combination appliance and place said dynamic, expandable seal in said retracted position during a wash cycle of said washer and dryer combination appliance.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Other advantages of the present disclosure will be readily appreciated, as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
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DETAILED DESCRIPTION
[0020] Referring to the Figures, wherein like numerals indicate corresponding parts throughout the several views, a washer and dryer combination appliance 20 is illustrated.
[0021] Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
[0022] The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms “a,” “an,” and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms “comprises,” “comprising,” “including,” and “having,” are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
[0023] When an element or layer is referred to as being “on,” “engaged to,” “connected to,” or “coupled to” another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to,” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
[0024] Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
[0025] For purposes of description herein the terms “up,” “down,” “above,” “below,” “upper,” “lower,” “top,” “bottom,” “front,” “rear,” and derivatives thereof shall relate to the assembly as oriented in
[0026] With reference to
[0027] With additional reference to
[0028] A drum 48 is positioned in the housing cavity 40 such that the drum 48 is rotatable with respect to the drum housing 28 about a longitudinal axis A. The drum 48 also has a cylindrical shape and extends longitudinally between a front drum end 50 and a rear drum end 52. The drum 48 includes a drum opening 54 at the front drum end 50, a rear drum wall 64 at the rear drum end 52, and a drum sidewall 56 that extends longitudinally between the front and rear drum ends 50, 52. The front drum end 50, the drum sidewall 56, and the rear drum wall 64 cooperate to define a laundry compartment 58 inside the drum 48. The front opening 24 of the appliance housing 22, the housing opening 34 at the front housing end 30, and the drum opening 54 at the front drum end 50 are substantially aligned with one another and therefore provide access to the laundry compartment 58 inside the drum 48 when the appliance door 26 is in the open position. Thus, it should be appreciated that in use, laundry (e.g., clothes, towels, and bedding) is placed inside the laundry compartment 58 where it is first cleaned during a wash cycle and then dried during a drying cycle.
[0029] A drive shaft 60 that is fixedly coupled to the drum 48 extends co-axially along the longitudinal axis A and through the rear housing wall 36. The drive shaft 60 is supported by a bearing pack 62 that is mounted in the rear housing wall 36 such that the drive shaft 60 and the drum 48 rotate together as a single unit within the appliance housing 22. A motor (not shown) is positioned in the appliance housing 22 and is coupled to the drive shaft 60. The motor drives rotation of the drive shaft 60 and the drum 48 relative to the drum housing 28 and the appliance housing 22 during operation of the washer and dryer combination appliance 20, such as during washing and tumbling.
[0030] With additional reference to
[0031] The dynamic, expandable seal 76, is actuatable between a retracted position and an extended position. In the extended position, the dynamic, expandable seal 76 extends across the air gap 70 to either completely or partially block the bypass air flow path 74. In the illustrated example, the dynamic, expandable seal 76 is positioned adjacent to the outer perimeter 66 of the rear drum wall 64 and, in the extended position, creates a sealed region 78 in the air gap 70 around the air inlet opening 42 in the rear housing wall 36. As such, the dynamic, expandable seal 76 directs all or substantially all of the air that enters the sealed region 78 through the perforations 68 in the rear drum wall 64 and into the laundry compartment 58 when the dynamic, expandable seal 76 is in the extended position.
[0032] The air gap 70 has a nominal width 80 that equals a distance between the rear housing wall 36 and the rear drum wall 64. It should be appreciated that the width of the air gap 70 may vary depending on the location and the drum 48 may be configured to move longitudinally relative to drum housing 28 during operation of the washer and dryer combination appliance 20 due to unbalanced loads of laundry in the laundry compartment 58 or other operating variables. Therefore, it should be understood that the nominal width 80 of the air gap 70, as the term is used herein, refers to the distance between the rear housing wall 36 and the rear drum wall 64 at the location of the dynamic, expandable seal 76 when the drum 48 is in its rest position (i.e., naturally biased position) within the drum housing 28.
[0033] The dynamic, expandable seal 76 may be attached to either the rear housing wall 36 or the rear drum wall 64 and has an expanded width 82 that extends across at least ninety percent (90%) of the nominal width 80 of the air gap 70 when the dynamic, expandable seal 76 is in the extended position. In the illustrated example, the dynamic, expandable seal 76 is attached to (i.e., is mounted to) the rear housing wall 36 and is configured to contact the outer perimeter 66 of the rear drum wall 64 when the dynamic, expandable seal 76 is in the extended position and the drum 48 is in its rest position. As such, in the illustrated example, the expanded width 82 of the dynamic, expandable seal 76 equals the nominal width 80 of the air gap 70 when the dynamic, expandable seal 76 is in the extended position. However, nothing in this description should be read as requiring the dynamic, expandable seal 76 to remain in contact with the rear drum wall 64 in the extended position during all possible movements of the drum 48 during operation of the washer and dryer combination appliance 20.
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[0035] Still referring to
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[0040] Many modifications and variations of the apparatus and assemblies described in the present disclosure are possible in light of the above teachings and may be practiced otherwise than as specifically described while within the scope of the appended claims. These antecedent recitations should be interpreted to cover any combination in which the inventive novelty exercises its utility.