FOOTWEAR SOLE AND RELATED METHOD OF USE
20240398060 ยท 2024-12-05
Inventors
Cpc classification
A43B13/145
HUMAN NECESSITIES
A43B13/026
HUMAN NECESSITIES
A43B13/185
HUMAN NECESSITIES
A43B13/187
HUMAN NECESSITIES
A43B13/146
HUMAN NECESSITIES
A43B13/206
HUMAN NECESSITIES
International classification
Abstract
A footwear including a sole assembly having an upper midsole, a lower midsole, and a plate sandwiched therebetween. One or both of the upper and lower midsoles can include upper and/or lower pillars that cooperatively form an upper or lower void and/or compartment above or below the plate. The lower void and/or compartment below the plate can be disposed vertically below the upper void, with the plate separating the voids and/or compartments. The voids, compartments, plates and pillars can collapse to provide cushion and energy return. The upper plate can undulate from toe to heel, concave in the forefoot, convex in the arch and concave in the heel. The upper midsole can include a weight bearing surface with at least a 10 mm heel to toe drop. The plate can form a branding bridge between upper pillars, with an indicia element exposed in the upper void for advertising on the plate.
Claims
1. A sole assembly comprising: an upper midsole extending along a longitudinal axis and including a first upper pillar on a lateral side of the longitudinal axis, a second upper pillar disposed forward of the first upper pillar on the lateral side and separated from the first upper pillar by an upper lateral void that extends toward the longitudinal axis, a third upper pillar disposed on a medial side of the longitudinal axis, and a fourth upper pillar disposed forward of the third upper pillar on the medial side and separated from the third upper pillar by an upper medial void that extends toward the longitudinal axis; a lower midsole including a top surface that faces toward the first upper pillar, the second upper pillar, the third upper pillar and the fourth upper pillar, and an opposing bottom surface, and including a first lower pillar on the lateral side, a second lower pillar disposed forward of the first lower pillar on the lateral side and separated from the first lower pillar by a lower lateral void that extends toward the longitudinal axis, the lower lateral void vertically aligned with the upper lateral void, a third lower pillar disposed on a medial side, and a fourth lower pillar disposed forward of the third lower pillar on the medial side and separated from the third lower pillar by a lower medial void that extends toward the longitudinal axis, the lower medial void vertically aligned with the upper medial void; and a plate sandwiched between the upper midsole and the lower midsole, the plate including a lateral plate edge and a medial plate edge, the plate including a plate upper surface and a plate lower surface, the plate extending between the first upper pillar and the second upper pillar, and separating the upper lateral void from the lower lateral void, the plate upper surface facing upward toward the upper lateral void, the plate lower surface facing downward toward the lower lateral void.
2. The sole assembly of claim 1, wherein the plate extends between the third upper pillar and the fourth upper pillar, and separates the upper medial void from the lower medial void, wherein the plate upper surface faces upward toward the upper medial void, wherein the plate lower surface faces downward toward the lower medial void.
3. The sole assembly of claim 2, wherein the upper lateral void and the upper medial void are contiguous to form an upper opening extending transversely through the sole assembly from the lateral side to the medial side, above the plate upper surface, wherein the lower lateral void and the lower medial void are contiguous to form a lower opening extending transversely through the sole assembly from the lateral side to the medial side below the plate lower surface.
4. The sole assembly of claim 3, wherein the first upper pillar and the third upper pillar are joined and contiguous with one another, and form an upper rearward wall of the upper opening which closes off the upper opening across the longitudinal axis, wherein the first lower pillar and the third lower pillar are joined and contiguous with one another, and form a lower rearward wall of the lower opening which closes off the lower opening across the longitudinal axis.
5. The sole assembly of claim 1, wherein the first upper pillar is disposed above and vertically aligned with the first lower pillar, wherein the first upper pillar includes a first upper pillar lower sidewall, wherein the first lower pillar includes a first lower pillar upper sidewall, wherein the lateral plate edge includes a first lateral edge that protrudes laterally beyond the first upper pillar lower sidewall and the first lower pillar upper sidewall between the first upper pillar and the first lower pillar.
6. The sole assembly of claim 1, wherein the plate defines a plurality of indentations extending inward from the lateral plate edge and the medial plate edge, the plurality of indentations including a first indentation defined by the lateral plate edge, the first indentation aligned with and extending inward toward the longitudinal axis in a first location such that the upper lateral void is vertically aligned above the first indentation and the lower lateral void is vertically aligned below the first indentation and so that the first indentation is centered relative to the upper lateral void, wherein the plurality of indentations includes a second indentation defined by the medial plate edge, the second indentation aligned with and extending inward toward the longitudinal axis in a second location such that the upper medial void is vertically aligned above the second indentation and the lower medial void is vertically aligned below the second indentation and so that the first indentation is centered relative to the upper lateral void.
7. The sole assembly of claim 1, wherein the plate includes a forefoot plate part, a heel plate part and an arch plate part between the forefoot plate part and the heel plate part, wherein the heel plate part is concave downward and transitions forwardly to the arch plate part, wherein the arch plate part is convex and bowing upward, wherein the forefoot plate part is concave downward and transitions rearwardly to the arch plate part, whereby the plate has an upward and downward undulating plate upper surface and plate lower surface from a heel region to a forefoot region of the sole assembly.
8. The sole assembly of claim 1, wherein the plate includes a branding bridge extending between the first upper pillar and the second upper pillar, and between the first lower pillar and the second lower pillar, wherein the branding bridge includes an indicia element displayed on the plate upper surface and visible within the upper lateral void between the first upper pillar and the second upper pillar, wherein the indicia element is visible when a user views the sole assembly from a bottom thereof.
9. The sole assembly of claim 8, wherein the branding bridge is disposed in an arch region of the sole assembly, between a heel region and a forefoot region of the sole assembly.
10. The sole assembly of claim 1, wherein the upper midsole includes an upper force bearing surface extending from a heel region through an arch region to a forefoot region of the sole assembly, wherein the upper force bearing surface bears a weight of a wearer during use of the sole assembly, wherein the upper force bearing surface vertically drops at least 12 mm from the heel region to the forefoot region of the sole assembly.
11. The sole assembly of claim 10, wherein the plate includes a forefoot plate part in the forefoot region, a heel plate part in the heel region and an arch plate part between the forefoot plate part and the heel plate part, wherein the heel plate part is concave, and transitions forwardly to the arch plate part, wherein the arch plate part is convex, wherein the forefoot plate part is concave and transitions rearwardly to the arch plate part.
12. A sole assembly comprising: an upper midsole extending along a longitudinal axis and including a first upper pillar on a side of the longitudinal axis, a second upper pillar disposed forward of the first upper pillar on the side and separated from the first upper pillar by an upper void that extends toward the longitudinal axis; a lower midsole including a top surface that faces toward the first upper pillar and the second upper pillar, an opposing bottom surface and a first lower pillar on the side, a second lower pillar disposed forward of the first lower pillar on the side and separated from the first lower pillar by a lower void that extends toward the longitudinal axis, the lower void aligned with the upper void; and a plate sandwiched between the upper midsole and the lower midsole, the plate including a plate edge that extends to and is visible between the first upper pillar and the first lower pillar from a side view of the sole assembly, the plate including a plate upper surface and a plate lower surface, the plate extending between the first upper pillar and the second upper pillar, and separating the upper void from the lower void, the plate upper surface facing upward toward the upper void, the plate lower surface facing downward toward the lower void.
13. The sole assembly of claim 12, wherein the plate includes a forefoot plate part in a forefoot region, a heel plate part in a heel region and an arch plate part between the forefoot plate part and the heel plate part, wherein the heel plate part is concave and transitions forwardly to the arch plate part, wherein the arch plate part is convex, wherein the forefoot plate part is concave and transitions rearwardly to the arch plate part.
14. The sole assembly of claim 13, wherein the upper midsole includes an upper force bearing surface extending from the heel region through the arch region to a forefoot region of the sole assembly, wherein the upper force bearing surface bears the weight of a wearer's foot during use of the sole assembly, wherein the upper force bearing surface vertically drops at least 10 mm from the heel region to the forefoot region of the sole assembly.
15. The sole assembly of claim 12, wherein the upper void extends through the longitudinal axis above the plate, wherein the lower void extends through the longitudinal axis below the plate, wherein the upper void opens to an upper heel cavity that intersects the longitudinal axis, the upper heel cavity bounded by an upper wall of the upper midsole, the upper wall configured for disposition below a heel of a wearer of the sole assembly and configured to collapse downward toward the plate in a compression mode upon heel strike of the sole assembly with a ground surface, whereby the collapse of the upper wall into the upper heel cavity in the compression mode provides impact absorption and cushion to the wearer of the sole assembly.
16. The sole assembly of claim 15, wherein the lower void opens to a lower heel cavity that intersects the longitudinal axis, the lower heel cavity bounded by a lower wall of the lower midsole under the plate, wherein the plate is configured to move downward toward the lower wall upon heel strike of the sole assembly with a ground surface.
17. The sole assembly of claim 15, wherein the plate includes a branding bridge extending between the first upper pillar and the second upper pillar, and between the first lower pillar and the second lower pillar, wherein the branding bridge includes an indicia element displayed on the plate upper surface and visible within the upper void between the first upper pillar and the second upper pillar by a user viewing the sole assembly from an upper view thereof.
18. A sole assembly comprising: an upper midsole extending along a longitudinal axis and including first upper pillar on a side of the longitudinal axis, a second upper pillar disposed forward of the first upper pillar on the side and separated from the first upper pillar by an upper void that extends inward from the side toward the longitudinal axis; a lower midsole under the upper midsole including a first lower pillar on the side, a second lower pillar disposed forward of the first lower pillar on the side and separated from the first lower pillar by a lower void that extends inward from the side toward the longitudinal axis, the lower void vertically aligned with the upper void; and a plate sandwiched between the upper midsole and the lower midsole, the plate including a plate edge that is visible between the first upper pillar and the first lower pillar from a side view of the sole assembly, the plate separating the upper void from the lower void, wherein the plate is visible within the upper void by a user viewing the sole assembly from an upper view thereof, wherein the plate is visible within the lower void by a user viewing the sole assembly from a bottom view thereof.
19. The sole assembly of claim 18, wherein the plate includes a branding bridge extending between the first upper pillar and the second upper pillar, and between the first lower pillar and the second lower pillar, wherein the branding bridge includes an indicia element displayed on the plate upper surface and visible within the upper void between the first upper pillar and the second upper pillar by the user viewing the sole assembly from the upper view thereof, wherein the upper midsole is curved inward forming an upper void roof of the upper void to provide a clearance above the branding bridge so that the indicia element can be viewed from a perspective of a user above the sole assembly.
20. The sole assembly of claim 18, wherein the upper midsole includes an upper force bearing surface extending from a heel region through an arch region to a forefoot region of the sole assembly, wherein the upper force bearing surface bears the weight of a wearer's foot during use of the sole assembly, wherein the upper force bearing surface vertically drops at least 10 mm from the heel region to the forefoot region of the sole assembly, wherein the plate includes a forefoot plate part in the forefoot region, a heel plate part in the heel region and an arch plate part between the forefoot plate part and the heel plate part, wherein the heel plate part is concave, and transitions forwardly to the arch plate part, wherein the arch plate part is convex, wherein the forefoot plate part is concave and transitions rearwardly to the arch plate part, wherein the plate defines a plurality of indentations extending inward from a lateral plate edge and a medial plate edge, the plurality of indentations including a first indentation defined by the lateral plate edge, the first indentation aligned with and extending inward toward the longitudinal axis in a first location such that the upper void is vertically aligned above the first indentation and the lower void is vertically aligned below the first indentation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE CURRENT EMBODIMENTS
[0050] A footwear construction of a current embodiment is shown in
[0051] The lower midsole 70 can include an upper or top surface 70U that faces toward the first upper pillar 41, the second upper pillar 42, the third upper pillar 43 and the fourth upper pillar 44, and an opposing lower or bottom surface 70L. The lower midsole can include pillars that are vertically aligned with the upper pillars, for example, a first lower pillar 71 on the lateral side L, a second lower pillar 72 disposed forward of the first lower pillar 71 on the lateral side L and separated from the first lower pillar by a lower lateral void 70LV that extends toward the longitudinal axis. The lower lateral void 70LV can be vertically aligned with the upper lateral void 40LV. The lower midsole 70 can include a third lower pillar 73 disposed on a medial side M, and a fourth lower pillar 44 disposed forward of the third lower pillar 73 on the medial side M and separated from the third lower pillar 73 by a lower medial void 70MV that extends toward the longitudinal axis LA. The lower medial void 70MV can be vertically aligned with the upper medial void 40MV.
[0052] The plate 60 can be sandwiched between the upper midsole 40 and the lower midsole 70 as shown in
[0053] Although a current embodiment is illustrated in the context of a hiking or trail running shoe, the sole assembly thereof can be incorporated into any type or style of footwear, including performance shoes, running shoes and boots, work boots, all-terrain shoes, hiking boots, athletic shoes, sneakers, conventional tennis shoes, walking shoes, multisport footwear, casual shoes, dress shoes or any other type of footwear or footwear components. It also should be noted that directional terms, such as vertical, horizontal, top, bottom, upper, lower, inner, inwardly, outer and outwardly, are used to assist in describing the invention based on the orientation of the embodiments shown in the illustrations. Further, the terms medial, lateral and longitudinal are used in the manner commonly used in connection with footwear. For example, when used in referring to a side of the shoe, the term medial refers to the inward side (that is, the side facing the other shoe) and lateral refers to the outward side. When used in referring to a direction, the term longitudinal direction refers to a direction generally extending along the length of the shoe between toe and heel, and the term lateral direction refers to a direction generally extending across the width of the shoe between the medial and lateral sides of the shoe.
[0054] The use of directional terms should not be interpreted to limit the invention to any specific orientation. Further, as used herein, the term arch region (or arch or midfoot) refers generally to the portion of the footwear or sole assembly corresponding to the arch or midfoot of the wearer's foot; the term forefoot region (or forefoot) refers generally to the portion of the footwear forward of the arch region corresponding to the forefoot (for example, including the ball and the toes) of a wearer's foot; and the term heel region (or heel) refers generally to that portion of the footwear rearward of the arch region corresponding to the heel of the wearer's foot. The forefoot region 11, arch region or mid-foot region 12, and heel region 13 generally are identified in
[0055] The footwear 10 can include an upper 14 joined with the sole assembly 20. The upper 14 can be formed from a variety of material elements joined together to cover at least a portion of the wearer's foot. The material elements can be selected based on the intended uses of the article of footwear 10, and can include synthetic textiles, mesh textiles, silicone, rubber, polymers or leather, for example. The upper 14 can be constructed to improve the rigidity of the sole assembly 20. For example, the upper can be constructed from leather, plastic, canvas or other materials. The upper 14 can include one or more closure elements, including, for example, shoelaces or corded closure systems that are operated via one or more dials. The upper 14 can include an upper opening 14O for receiving the wearer's foot.
[0056] The upper 14 can be secured to sole assembly 20 using any form of attachment. Optionally, the upper 14 can extend downward along an upper sidewall 15S to a lower portion 15L including a lower perimeter or allowance 16. This allowance can be secured to an insole or Strobel board 17 via stitching, adhesives or other connecting techniques. The lower portion 15L, sidewall 15S and/or allowance 16 of the upper 14 can be secured to the midsole 20 as described below via an adhesive. The lower surface 17L of the Strobel board can be secured to the sole assembly 20 and upper midsole 40 as described below. The joining of the sole assembly, midsole and the upper components can be accomplished using adhesives, cement, injection molding, pour molding or any other technique used to join an upper and sole assembly.
[0057] As further shown in
[0058] The sole assembly 20 will now be described in further detail with reference to
[0059] As shown in
[0060] As shown in
[0061] The upper midsole or sole assembly can be configured to provide a particular heel to toe drop or distance D1 that accommodates various hiking or trail running styles. The heel to toe drop can be optionally at least 8 mm, at least 10 mm, at least 12 mm, at least 14 mm, 8 mm to 14 mm, inclusive, 8 mm to 12 mm, inclusive, or 10 mm to 12 mm, inclusive, or other distances D1 depending on the application. Further optionally, when in the higher range of these heel drops, the footwear can feel more like a logger or hiking boot, and in combination with the upper and lower midsoles plus plate in some cases, can propel a user into their next stride, thereby effectively providing forward momentum via the footwear on a trail or over terrain. Even further optionally, a heel to toe drop of about 8 mm to about 12 mm, inclusive, or 10 mm to 12 mm inclusive, can place the user's legs in a relatively more coiled position, allowing the runner's legs to receive ground strike forces like a spring and then rebound to propel the runner forward.
[0062] With reference to
[0063] The pillars 41, 42, 43 and 44 are shown located in the heel region 13 of the footwear 10. These and any other pillars optionally can be in the form of irregular shaped bulges that extend downward from the base 40B toward the lower surface 40L of the upper midsole 40 again as shown in
[0064] Optionally, like the first pillar and the third pillar, the second pillar 42 and fourth pillar 44 can be contiguous with one another and can be formed from the same material as the remainder of the upper midsole 40. These pillars 43 and 44 can form a forward wall 41F that bounds or forms a perimeter of the first compartment 41C forward of that compartment. This forward wall 41F can extend out and to the upper medial void 40MV and the upper lateral void 40LV between the respective pillars in the heel region 13. Further optionally, the forward wall 41F and the rearward wall 41R can transition to one another along an upper wall, ceiling or roof 41T of the first opening or void 41O, or generally of any one or more of the lateral void 40LV, the medial void 40MV and/or the compartment 41C. The compartment 41C can open near the longitudinal axis. There, the compartment can include a length or dimension L1 that is greater than the respective widths W1 and W2 of the respective upper voids 40MV and lower voids 40LV. These respective widths W1, W2 and the length L1 can be taken along lines that are generally parallel to the longitudinal axis LA of the sole assembly and the upper midsole 40.
[0065] As mentioned above, the pillars optionally can extend forward, into the arch region 12 and forefoot region 11. Additional pillars can be included in the sole assembly, such as a fifth pillar 45 and a sixth pillar 46 disposed on the medial and lateral sides of the longitudinal axis LA. These fifth 45 and sixth 46 pillars can generally mirror the shapes and forms of the second 42 and fourth 44 pillars in the heel region. This set of pillars, that is, the second pillar 42, fourth pillar 44, fifth pillar 45 and sixth pillar 46 can cooperatively form the respective second lateral void 42LV and second medial void 42MV on opposite sides of the longitudinal axis LA. These voids can be contiguous with and connected via a second internal compartment 42C such that the voids and compartment can form a continuous upper opening 42O from the lateral side L transversely to the medial side M across the width of the upper midsole. Further optionally, although referred to as first, second, third, fourth, etc. pillars, voids or compartments, the components can be interchangeably referred to herein.
[0066] As shown in
[0067] As mentioned above, and with reference to
[0068] Similarly, as shown in
[0069] As shown in
[0070] Optionally, the compartment 71C and voids can transition to a lower or bottom wall 71B that can extend throughout or under all these elements. In some applications, where the lower voids 70MV and 70LV transition directly to the outsole 50, that lower wall might not be present in those locations. Further, in some alternative constructions, the bottom wall 71B can be entirely absent, in which case the compartment 71C and the voids 70MV and 70LV can open directly to the outsole 50 across all or a portion of the lower portion of the lower midsole 70.
[0071] Optionally, the lateral and medial voids as well as the respective compartments or cavities in the heel region 13, or any other regions, can provide a certain cushioning and impact absorption functionality. As mentioned above, the upper lateral void 40LV can transition to the first upper compartment 41C, which also can be referred to as an upper heel cavity when disposed in the heel region 13. The upper heel cavity 41C can further transition to the upper medial void 40MV. These cavities and voids can be disposed above the plate 60 when included. Likewise, the lower lateral void 70LV can transition to the first lower compartment 71C, which can be referred to as the lower heel cavity, when also disposed in the heel region 13. The lower heel cavity 71C can further transition to the lower medial void 70MV. These cavities and voids can be disposed below the plate 60 when included.
[0072] As shown in
[0073] The force HFA then can dissipate through the first upper pillar 41 through the plate 60 into the first lower pillar 71 to the outsole 50 and ultimately to the ground G. Likewise, forward of the compartment 41C and the voids, the force HFA translates through the upper wall 41T of cavity, through the second upper pillar 42 and the second lower pillar 72 to the outsole 50 and ultimately to the ground G. As this occurs, the plate 60 can flex downward slightly in direction N within the compartment 41C or generally into the opening 71C. The plate 60 also can flex or move toward the bottom wall 71B within the first lower compartment 71C. As this occurs, again the plate can move in direction N toward that bottom wall 71B. When constructed from a softer or less dense material, the upper and lower pillars can bulge or expand in width, but can decrease in height, to allow the plate to transition downward toward that lower or bottom wall 71B.
[0074] As the force HFA is transferred through the plate and to the lower pillars of the lower midsole 70 surrounding the compartment 41C, due to heel strike or other significant impact of the heel with the ground, the force HFA can be dissipated through and absorbed by the respective upper and lower pillars and portions of the plate before transferring to the ground G under foot. The dissipation of the force via the deformation of the walls and pillars of the upper midsole 40 and lower midsole 70 likewise provides impact attenuation and energy absorption. The respective first, second, third and fourth upper pillars as well as the first, second, third and fourth lower pillars also optionally can bulge and deform to absorb the impact force HFA on the sole assembly. This in turn can dissipate that force optionally through the portion of the plate. The positioning of the plate 60 between the upper and lower pillars also can insulate the upper and lower pillars from a direct force translation, and can dynamically redistribute the force HFA from the heel, forward and optionally beyond the second and fourth upper and lower pillars. As a result, this can in some cases dissipate that force forwardly to the additional upper pillars 45, 46 and the corresponding lower pillars 75, 76 and even to the farther forward pillars 47, 48 and 77, 78 under the plate 60.
[0075] After the greater force HFA from the heel H is removed from the sole assembly 20, the pillars, compartment and voids in the heel region and elsewhere can return to the uncompressed mode shown in
[0076] Optionally, the lower surface 70L of the lower midsole 70 as shown in
[0077] The lower surface 70ML of the lower midsole optionally can include a perimeter rim 70R that can extend around and form a boundary or perimeter about each of the respective recesses 71O-76O. The rim 70R also can extend around or define flex grooves 71G corresponding to the lateral and medial lower voids in the lower midsole 70. These flex grooves 71G and the rim 70R surrounding them can align with the indentations of the plate and with the lateral and medial sides of the plates. The recesses and rim can engage, orient and secure the outsole 50. For example, as shown in
[0078] The upper 40 and lower 70 midsoles can be constructed from a variety materials. For example, the midsoles can be constructed from open or closed cell foams. In some cases, one or both midsoles can be constructed from super critical foam (SCF), EVA (ethyl vinyl acetate), TPU (thermoplastic polyurethane), PE (polyethylene), SBR (styrene butadiene rubber), PU (polyurethane), Latex and/or Neoprene. The materials can also be mixed and matched, for example, with the upper midsole made from one of the above materials, and the lower midsole constructed from another of the above materials. Further optionally, the midsoles can be constructed to include a first durometer hardness, referred to as first durometer herein. This first durometer can be optionally 45 Asker C to 65 Asker C, inclusive, 50 Asker C to 70 Asker C, inclusive, 50 Asker C to 65 Asker C, inclusive, 50 Asker C to 60 Asker C, inclusive, or about 45 Asker C to about 50 Asker C inclusive. The hardness or durometer of any materials described herein as a particular type Asker C can be measured via ASTM D2240 standard, which is hereby incorporated by reference in its entirety. The upper midsole 40 and lower midsole 70 can include different hardness or durometers taken from the above or other ranges.
[0079] When optionally constructed from a supercritical foam SCF, the midsoles can include different durometers, different aesthetic appearances with colorants, and can have different regions having different durometers therein, as disclosed in co-pending U.S. Patent Application 18/139,773, filed on Apr. 26, 2023, and entitled Sole Assembly and Related Method of Manufacture, which is hereby incorporated by reference in its entirety.
[0080] As mentioned above, the sole assembly 20 optionally can include a plate 60. The plate and its components will now be described in further detail. The plate can extend from the forefoot region toward the heel region, optionally through the arch region. This plate can be constructed from carbon fibers and/or a resin including certain polymers, composites, polymers, fiber reinforced polyamides, and/or combinations thereof. The plate can be suitably flexible, hard and/or rigid across the width W and along the length L of the sole assembly. The plate optionally can change in thickness and/or material composition along its length and/or transverse dimensions to effectively vary the flexibility, elastic and spring-like characteristics along different portions of the plate. Although shown as a full plate, the plate 60 can be a partial plate and can extend only part way across the width W and/or part way along the length L, for example, only in the forefoot region and/or the arch region or only in the heel region and arch region, or only in the arch region to act as a shank or arch support.
[0081] With reference to
[0082] As shown in
[0083] With further reference to
[0084] Turning to
[0085] With further reference to
[0086] Optionally, the flexibility of the plate in the region of the recesses, due to the securement of the plate there to the pillars, can be brought close to or matched with the flexibility or bending resistance as the portions of the plate that include the projections and have the greater thickness T1. Thus, by having thicker portions of the plate with the thickness T1 within the voids and compartments of the midsole, and securing the pillars to the upper and lower surfaces of the plate in other regions with the lesser thickness T2, the plate 60 can include a generally uniform and consistent flexibility and/or rigidity to offer a certain level of stability from heel to toe, despite the different thicknesses of the plate. This in turn can translate to greater toe to heel, or side to side lateral stability and consistency throughout the plate and underfoot.
[0087] In general, the plate 60 can have varying thicknesses in different regions. The reduced thickness T2 can overlap with the respective upper and or lower pillars, while the greater thickness T1 can overlap and extend within the compartments and/or voids of the upper midsole 40 and lower midsole 70. Further optionally, the greater thicknesses T1 can be isolated to those regions of the plate 60 that extend within the open compartments and/or voids of the upper and lower midsoles.
[0088] Further optionally, as shown in
[0089] The plate 60 of the current embodiment optionally can be configured with varying concavity and convexity. As shown in
[0090] The forefoot plate part can be concave forward and can extend through the third transverse opening 43O and through the fourth transverse opening 44O, to the anterior most point 60A of the plate 60. In some cases, depending on the application, the concavity or convexity of the plate can be reversed. In other cases, the concavity and or convexity can be increased or decreased depending on the suitable characteristics of the plate. Further optionally, certain ones of the plate parts can be flattened and made planar and/or can have different contours or characteristics than concave or convex curvatures.
[0091] Optionally, the plate 60 can have a similar or identical heel to toe drop as the upper surface 40U of the upper midsole 40. As an example, the plate 60 can vertically drop the same distance D1 from a location under the heel part 40UH to the forefoot part 40UT. This distance can be any of the distances mentioned above regarding that same heel to toe drop, for example, it may be in the range of about 10 mm to about 12 mm, or the other distances mentioned above.
[0092] The plate 60 can be sandwiched between the upper midsole 40 and the lower midsole 70. The plate can extend transversely across the longitudinal axis from a lateral edge 60L to a medial edge 60M. These lateral and medial edges of the plate can extend beyond one or more of the pillars to provide an aesthetic finish where the plate appears to project beyond the upper and lower midsoles. For example, as shown in
[0093] The first lateral edge 61L can transition or extend through the upper lateral void 40LV and the lower lateral void 70LV to the second lateral edge 62L. That second lateral edge 62L can project laterally beyond the lower sidewall 42S of the second pillar 42, as well as the upper sidewall 72S of the second pillar 72. That second lateral edge 62L can transition forward through multiple additional openings 42O, 43O, 44O. Between each of the respective openings, the lateral edge 60L can be disposed between upper and lower side walls of upper and lower pillars and can protrude laterally beyond each of the same, similar to that described in connection with the first lateral edge 61L and second lateral edge 62L.
[0094] With reference to
[0095] Similarly, the medial edge 60M of the plate 60 optionally can define the second indentation 62I that extends inward from that medial edge 60M. This second indentation can be aligned with and can extend inward toward the longitudinal axis LA in a second location on the medial side of the longitudinal axis. The upper medial void 40MV can be vertically aligned above the second indentation 62I. The lower medial void 70MV can be vertically aligned below the second indentation. The first and second indentations can be aligned across the longitudinal axis LA from one another on the lateral and medial sides of the axis. In some cases, the indentations can be offset from one another on the lateral and medial sides, depending on the application. The first and second indentations on opposing lateral and medial edges also can be of varying depths, widths, lengths and thicknesses of the plate in those regions. In some cases, the indentations can be formed in the plate regions having the greater thickness T1 of the plate. The indentations also can be aligned with the ridges or projections 61UP and 61LP that extend across the plate from the lateral edge 60L to the medial edge 60M. Of course, in other applications the indentations can be formed in the thinner portions of the plate having a thickness T2 which can be less than the thickness T1.
[0096] Optionally, as shown in
[0097] With further reference to
[0098] As shown in
[0099] As illustrated in
[0100] Optionally, there can be multiple branding bridges and indicia elements in one, two, three, four or more of the transverse openings that extend through the sole assembly 20. Moreover, in some cases, the branding bridge can be vertically aligned with indentations that are defined in the edge of the plate. The indicia element can hug or be disposed around the indentations and can extend into the upper voids and any internal compartment that extends across the longitudinal axis of the sole assembly 20.
[0101] A first alternative embodiment of the footwear is shown in
[0102] Optionally, the respective cores and shells can be constructed from a variety of different combinations of materials and can have a variety of different durometer hardness. For example, the upper midsole core 149 can have a first durometer that is less than a second durometer of the shell 149S. The upper midsole core 149 can be constructed from a different material, or the same material having a different cell size or density than the shell 149S to provide the different durometer Likewise, the lower midsole core 179 can have a third durometer that is less than a fourth durometer of the shell 179S. The lower midsole core 179 optionally can be constructed from a different material, or the same material having different cell size or density than the shell 179S to provide the different durometer. The durometers of the cores and shells can be mixed and matched to provide varying cushioning, stability and impact absorption, as well as traction in the sole assembly.
[0103] The cores 149 and/or 179 can have a durometer, or more particularly, an Asker C durometer hardness of optionally about 20 to about 30, inclusive, about 25 to about 30, inclusive, about 30 to about 50, inclusive, about 22 to about 25, inclusive, about 20 to about 25, inclusive, about 22 to about 27, inclusive, about 35 to about 45, inclusive, about 30 to about 45, inclusive, about 20 to about 35, inclusive, about 25, about 20, about 30, or other durometers, when determined using the above noted ASTM testing for durometer hardness. The shells 149S and 179S optionally can have different hardness or durometers of the upper midsole 40 and lower midsole 70 as described in the embodiments above.
[0104] Although shown as extending generally through the forefoot region 11, arch region 12 and heel region 13, each of the cores can be isolated to any one or two of those regions to provide localized cushioning or hardness to the sole assembly 120 there. Further, the upper midsole 140 and lower midsole 170 can be modified to include or not include the respective cores 149 and 179. For example, in some cases, the upper midsole 140 can include the core 149, but the lower midsole 170 might not include the core 179. Conversely, the upper midsole 140 might not include the core 149, but the lower midsole 170 might include the core 179. Further, the cores can be modified in shape and the extent that they overlap the openings 141O, 142O, 143O and 144O to provide satisfactory cushioning in those regions. When the sole assembly achieves the compressed or collapsed state as described in the embodiment above, the cores 149 and 179 also can be selected based on density, hardness or other properties to satisfactorily deform the respective pillars thereof, and to interface and/or interact with the plate 160 in different regions along the length of the sole assembly 120.
[0105] A second alternative embodiment of the footwear is shown in
[0106] The plate 260, however in this construction, can vary from that of the embodiments above in several ways. For example, as shown in
[0107] The flare 261F optionally can include a lower flare portion 261FL that extends downward, below the lower surface 260B of the plate come along the upper side wall 271SW of the first lower pillar 271. This lower flare portion 261FL of the flare can extend a similar distance to that of D8. Of course, the respective flair portions 261FU and 261FL can be of varying sizes and proportions, depending on the function of them and interaction of those flare portions with the respective upper and lower pillars.
[0108] The flares can include a radius or rounded interior portion to cleanly and fully or partially engage the lower sidewall 241SW and upper sidewall 271SW of the respective pillars. In other cases, the flare 261F can be a planar plate or wall that extends vertically or perpendicular to the upper and lower surfaces of the plate. In yet other cases, the flares can include outer contours and optionally can further include indicia elements like those described above in connection with the branding bridge of the embodiments above. In this manner, additional branding, advertising and/or images can be displayed along the flares exterior surfaces that can remain exposed between the upper and lower midsoles.
[0109] The flares can be configured to control the expansion of the upper and lower pillars of the upper midsole 240 and lower midsole 270. For example, as shown in
[0110] Optionally, in some cases, the outsole 250 can include upwardly extending flanges 255 that extend upward along the lower portions of the lower pillars, or generally upward along the lower portions of the lower midsole. These flanges 255 can follow the rounded contours of the pillars in those regions. Accordingly, the flanges 255 can function to reduce the bulging of the lower pillars of the lower midsole 270. In turn, this can provide a feeling of enhanced stability and can impair or prevent rolling of the sole assembly due to shear forces acting on the lower midsole.
[0111] Further optionally, as shown in
[0112] Yet further optionally, the plate 260 can define one or more slots 264. These slots can extend through the plate from the upper surface 260U to the lower surface 260B and can generally be located between the lateral and medial edges of the plate. The slots can extend parallel to or aligned with longitudinal axis, and can be located on the lateral L and/or medial M sides of the longitudinal axis LA. The slots can be disposed in one or more of the heel region, the arch region and/or the forefoot region. The slots can provide localized flexibility to the plate in certain applications.
[0113] A third alternative embodiment of the footwear is shown in
[0114] In this embodiment, however, forward of the heel region 13, the lower midsole 370 and plate can terminate in the arch region 12 and/or the forefoot region 11. The upper midsole 340 can transition downward in these regions so that its lower surface 340L engages and contacts the upper surface 350U of the outsole 350. In this construction, the lower midsole 370 also can end or terminate generally in the heel region 13 and/or in the arch region 12. Optionally, the lower midsole 370 does not extend substantially into the forefoot region. Of course, depending on the application, the lower midsole 370 can extend farther into the forefoot region or stop or terminate closer to the heel region, depending on the application. The plate 360 in this embodiment can include a forward-most point 360F that terminates rearward of the forefoot region 11, optionally in the arch region and/or the heel region 13.
[0115] Optionally, the sole assembly 320 of this embodiment can be a hybrid construction including the pillars and plate of the embodiments described above in the heel region 13 and/or the arch region 12, and a different construction in the forefoot 11 and/or arch region 12, where a single midsole 340 is disposed below the upper 314, between that upper and the outsole 350. In this hybrid construction, the pillars, plates and openings can provide enhanced cushioning and impact absorption as well as energy return in the heel region 13, and the upper midsole 340 can function more like a single layer midsole in the forefoot region 11 to provide stable propulsion and toe off there to a wearer of the footwear 310.
[0116] Although this hybrid construction includes the upper and lower pillars, plate, openings, voids and compartments in the heel region 13, with the single layer midsole 340 in the forefoot 11, those constructions can be reversed, with the pillars, plate, openings, voids and compartments in the forefoot region 11 and/or the arch region 12, and the single layer midsole or some other construction in the heel region 13. Further optionally, the pillars, plate, openings, voids and compartments can be disposed in the arch region 12, with a single layer midsole disposed in the forefoot region 11 and the heel region 13. A variety of other combinations of these constructions can be included in the sole assembly 320, depending on the application.
[0117] Additional alternative embodiments of the footwear are shown in
[0118] More particularly, a fourth alternative embodiment of the footwear is shown in
[0119] In this embodiment, rearward of the forefoot region 11, the lower midsole 470 and plate 460 can terminate in the arch region 12 and/or in the heel region 13. The upper midsole 440 can transition downward in these regions so that its lower surface 440L engages and contacts the upper surface 450U of the outsole 450. In this construction, the lower midsole 470 also can end or terminate generally in the forefoot region 11 and/or in the arch region 12. Optionally, the lower midsole 470 does not extend substantially into the heel region. Of course, depending on the application, the lower midsole 470 can extend farther into the heel region. The plate 460 in this embodiment can include a rearward-most point 460F that terminates forward of the heel region 13, optionally in the arch region and/or the heel region 13.
[0120] Optionally, the sole assembly 420 of this embodiment can be a hybrid construction including the pillars and plate of the embodiments described above in the forefoot region 11 and/or the arch region 12, and a different construction in the heel regions 13 and/or arch region 12, where a single, unitary midsole 440S is disposed below the upper 414, between that upper and the outsole 450. In this hybrid construction, the pillars, plates and openings can provide enhanced cushioning and impact absorption as well as energy return in the forefoot region 11, and the single midsole 440S, which does not include a plate extending completely along its length, nor pillars or voids or openings, for example, extending through the midsole from a lateral side to a medial side, as described in the embodiments above, can function more like a single layer midsole in the heel region 13 to provide a stable and impact absorbing heel cup and/or heel padding and impact absorption there.
[0121] In this and the other embodiments, the plate 460 also can include one or more branding bridges 480A-480E between the respective upper pillars, with one or more respective indicia elements on those bridges, and exposed in the openings to provide advertising, images or other aesthetic features on the plate, inset from the sidewalls of the pillars and within the respective openings. The branding bridges and respective indicia elements can be similar or identical to the branding bridge 80 and indicia element 81 of the embodiments above. As one nonlimiting example, the indicia elements on the bridges 480A-480B can be in the form of raised or recessed indicia, such as alphanumeric characters, images, patterns, textures, logos, trade names, trademarks, symbols or other elements. In some cases, the indicia elements can be flat and planar and lay within the same plane as the upper surface or the lower surface of the plate 460. The indicia elements can extend inward and can be disposed between upper and/or lower pillars forward and rearward of the openings in the forefoot.
[0122] In this embodiment, shown in
[0123] Optionally, beyond the rear pillar wall 440PW and into the unitary single midsole 440S, that midsole 440S can be solid and without openings or voids as defined in the upper midsole and lower midsole features in the forefoot. The unitary midsole can extend uniformly through the height, width and length of the volume of the midsole beyond the rear pillar wall. The unitary midsole can extend rearwardly through the heel regions and can form an integral or separate heel cup 440C, which can extend upward along parts of the upper 414. The unitary midsole also can be void of any clearly defined pillars and the plate in the heel region 13 and/or the arch region.
[0124] A fifth alternative embodiment of the footwear is shown in
[0125] In this embodiment, the rearward upper midsole 540R can include multiple upper pillars 541R-544R. These pillars can extend downward to the plate 560 and can form upper voids or upper openings 541UV-543UV above the plate 560. The pillars of this embodiment can be similar or identical to the other pillars described in other embodiments herein and can include the various elements and components thereof. The upper voids can be similar or identical to the upper opening or upper void 410 described in the current embodiment above and including all the pillar walls and surfaces of that void or others described in the current embodiment, which will not be described again here. The plate can define one or more indentations in this region, between the upper pillars, the indentations and characteristics of the plate being similar to that of the plate 60 in the embodiment described above.
[0126] Optionally, the plate 560 in this region can include one or more branding bridges 580A-580C, which can include one or more indicia elements 581A-581C. These branding bridges can be similar or identical to the branding bridge 80 described in connection with the current embodiment above, and the indicia elements can be similar or identical to the indicia elements described above. The plate also can include one or more pillar recesses and thickened regions as explained in connection with the current embodiment first described above, with the pillars fitting into these recesses, and positioned with respective shoulders of those recesses as with the embodiments above.
[0127] Optionally, the rear lower midsole 570R can be joined with the lower surface 560L of the plate in the heel region. This rear lower midsole 570R can be without any openings or lower voids like those of the current embodiment first described above. Instead, this lower midsole 570R can be substantially solid and contiguous from the lateral side to the medial side of the sole, and from its lower surface to the plate. There can, however, be outer lateral and medial contours that can follow the outer perimeter or edges of the plate 560. The lower surfaces of the branding bridges can also be covered by this rear lower midsole 570R in the heel region 13 and part of the arch region 12.
[0128] The rear lower midsole 570R can transition through the arch region to the forward lower midsole 570F, both being located under the plate 560. These rear and front lower midsoles optionally can be constructed from different materials, can have different durometers, or different structures as shown. For example, as mentioned above the rear lower midsole can be contiguous and generally solid thorough the heel region 13. The front or forward lower midsole 570F can include multiple lower pillars 571F-574F. These lower pillars can extend upward to the plate 560 and can form upper voids or upper openings 571LV-544LV below the plate 560. These lower voids can be similar or identical to the upper opening or upper void 71O described in the current embodiment above, and including all the pillar walls and surfaces of that void or others described in the current embodiment, which will not be described again here. The plate can define one or more indentations in this region, between the lower pillars, the indentations and characteristics of the plate being similar to that of the plate 60 in the embodiment described above. The plate also can include one or more pillar recesses and thickened regions as explained in connection with the current embodiment first described above, with the lower pillars fitting in these recesses, and positioned with respective shoulders of those recesses as with the embodiments above.
[0129] As explained above, the rear upper midsole 540R can be joined with the upper surface 560U of the plate in the heel region 13. This rear upper midsole 540R can extend into the arch but can terminate short of the forward upper midsole 540F. The rear upper midsole 540R can transition to the front upper midsole 540F Like the rear lower midsole 570R, this front upper midsole can be without any openings or lower voids like those of the current embodiment first described above. The front upper midsole 540F can be substantially solid and continuous from the lateral side to the medial side of the sole, and from its upper surface to the plate. There can, however, be outer lateral and medial contours that can follow the outer perimeter or edges of the plate 560. The upper surface of the plate in the forefoot 11 can be covered by this front upper midsole 540F in and part of the arch region 12, in which case, the branding bridges can be isolated to the heel region 13 of the sole assembly.
[0130] The rear upper midsole can transition through the arch region to the forward upper midsole, with both being located above the plate 560. These rear and front upper midsoles optionally can be constructed from different materials, can have different durometers, or different structures as shown. Both of the upper midsoles 540R and 540F can be disposed above the upper surface of the plate, while both of the lower midsoles 570R and 570F can be disposed under the lower surface of the plate. Each of the respective midsoles can be adhered, welded, bonded or otherwise secured to the respective upper and lower surfaces of the plate using any of the techniques or materials described in the embodiments above. Further optionally, as shown in
[0131] A sixth alternative embodiment of the footwear is shown in
[0132] The plate 660 can define one or more indentations in this region, between the upper pillars, the indentations and characteristics of the plate being similar to that of the plate 60 in the embodiment described above. Further, the plate 660 in this region can include one or more branding bridges 680A, which can include one or more indicia elements 681A. The branding bridge can be similar or identical to the branding bridge 80 described in connection with the current embodiment above, and the indicia element can be similar or identical to the indicia element 81 described above. The plate also can include one or more pillar recesses and thickened regions as explained in connection with the current embodiment first described above, with the pillars fitting into these recesses, and positioned with respective shoulders of those recesses as with the embodiments above.
[0133] As shown in
[0134] A seventh alternative embodiment of the footwear is shown in
[0135] The plate 760 can define one or more indentations in this region, between the upper pillars, the indentations and characteristics of the plate being similar to that of the plate 60 in the embodiment described above. Although not shown, the plate 660 in the forefoot region can include one or more branding bridges which can include one or more indicia elements of the type as described above. The plate also can include one or more pillar recesses and thickened regions as explained in connection with the current embodiment first described above, with the pillars fitting into these recesses, and positioned with respective shoulders of those recesses as with the embodiments above.
[0136] The pillar pod 745 also can include a lower midsole 770 under the upper pillar 741. This lower midsole can be a solid continuous midsole with only minor voids or openings 741O, 742O. The lower midsole can transition to the remainder of the midsole 746, which can extend rearward to the arch and heel regions.
[0137] As shown in
[0138] An eighth alternative embodiment of the footwear is shown in
[0139] In this embodiment, the isolated pillar pod can include upper pillars 841, 842, which like the other embodiments herein can be pairs of lateral and medial pillars. These upper pillars can be identical or similar to the upper pillars 41, 42 described in the current embodiment above, and can include the various elements and components thereof. The upper pillars and plate can define at least one upper void that can be similar or identical to the upper opening or upper void 41O described in the current embodiment above and including all the pillar walls and surfaces of that void or others described in the current embodiment, which will not be described again here. The lower pillars 871, 872, which like the other embodiments herein can actually be pairs of lateral and medial pillars. These lower pillars can be identical or similar to the lower pillars 71, 72 described in the current embodiment above, and can include the various elements and components thereof. The upper pillars and plate can define at least one upper void that can be similar or identical to the upper opening or upper void 41O described in the current embodiment above and including all the pillar walls and surfaces of that void or others described in the current embodiment, which will not be described again here. The lower pillars and plate can define at least one lower void that can be similar or identical to the upper opening or lower void 71O described in the current embodiment above, including all the pillar walls and surfaces of that void or others described in the current embodiment, which will not be described again here.
[0140] The plate 860 can define one or more indentations within the pillar pod 845, between the upper pillars, the indentations and characteristics of the plate being similar to that of the plate 60 in the embodiment described above. Further, the plate 860 in this region can include one or more branding bridges 880A, which can include one or more indicia elements 881A. The branding bridge can be similar or identical to the branding bridge 80 described in connection with the current embodiment above, and the indicia element can be similar or identical to the indicia element 81 described above. The plate also can include one or more pillar recesses and thickened regions as explained in connection with the current embodiment first described above, with the pillars fitting into these recesses, and positioned with respective shoulders of those recesses as with the embodiments above.
[0141] As shown in
[0142] A ninth alternative embodiment of the footwear is shown in
[0143] The voids or openings in this construction in the heel can operate similar or identical to the construction shown in
[0144] As shown in
[0145] With reference to
[0146] Optionally, the flexibility of the plate in the region of the recesses, due to the securement of the plate there to the midsole, can be brought close to or matched with the flexibility or bending resistance of the portions of the plate that have the greater thickness T9. By having thicker portions of the plate with the thickness T9 within the void, and securing the midsole to the to the upper and lower surfaces of the plate in the recesses 960RR and 960FR with the lesser thickness T10, the plate 60 can include a generally uniform and consistent flexibility and/or rigidity from front to rear and side to side of the plate to offer a certain level of stability, despite the different thicknesses of the plate. This in turn can translate to greater fore to aft and side to side lateral stability and consistency throughout the plate and underfoot.
[0147] A tenth alternative embodiment of the footwear is shown in
[0148] An eleventh alternative embodiment of the footwear is shown in
[0149] A twelfth alternative embodiment of the footwear is shown in
[0150] With reference to
[0151] Optionally, the primary pillar or upper pillar can include one or more sidewall apertures 1241A1 and 1241A2. These apertures can extend from the exterior of the pillar to the recess 1241R. With these apertures, a viewer can view the puck 1273 therethrough. In some cases, the puck can be a contrasting color from the remainder of the midsole so that the puck is easily identifiable. Of course, the puck, puck recess, and apertures can be absent in some applications, and the upper pillar 1245 can be made of a different material or same material as the remainder of the midsole but with a different durometer.
[0152] Further optionally, as shown, the puck 1273 can be of a round or cylindrical shape, although other shapes can be selected depending on the application. The shape can match the recess 1241R in the primary pillar 1241, so that the puck can be easily installed therein, with its exterior surface optionally adjacent and/or engaging the sidewall of the recess facing the puck 1273.
[0153] The following additional statements are provided, the numbering of which is not to be construed as designating levels of importance.
[0154] Statement 1. A sole assembly comprising: an upper midsole or a lower midsole extending along a longitudinal axis and including a first pillar on a side of the longitudinal axis, a second pillar disposed forward of the first pillar on the side and separated from the first pillar by a void that extends toward the longitudinal axis; a corresponding lower midsole or upper midsole including a solid, continuous foam portion disposed above or below the first pillar and the second pillar; a plate sandwiched between the upper midsole and the lower midsole, the plate including a plate edge that extends to and is visible between the pillars and the solid continuous foam portion from a side view of the sole assembly.
[0155] Statement 2: The sole assembly of Statement 1, wherein the first and second pillars are in a heel region, an arch region and/or a forefoot region.
[0156] Statement 3: The sole assembly of any preceding Statement, wherein the upper midsole includes the first and second pillars and the lower midsole includes the solid continuous foam portion.
[0157] Statement 4: The sole assembly of any preceding Statement, wherein the lower midsole includes the first and second pillars and the upper midsole includes the solid continuous foam portion.
[0158] Statement 5: The sole assembly of any preceding Statement, wherein the upper midsole includes the first and second pillars in a heel region, wherein the lower midsole includes the solid continuous foam portion in the heel region and/or arch region, wherein the upper midsole includes the solid continuous foam portion in the arch region and/or the forefoot region, wherein the lower midsole includes third and fourth pillars in a forefoot region, heel region and/or arch region.
[0159] Statement 6: The sole assembly of any preceding Statement, wherein the lower midsole includes the first and second pillars in a heel region, wherein the upper midsole includes the solid continuous foam portion in the heel region and/or arch region, wherein the lower midsole includes the solid continuous foam portion in the arch region and/or the forefoot region, wherein the upper midsole includes third and fourth pillars in a forefoot region.
[0160] Statement 7: A sole assembly comprising: a midsole; a pillar pod disposed in at least one of a heel region, an arch region and a heel region of the midsole, the pillar pod including a first pillar, a second pillar disposed forward of the first pillar and separated from the first pillar by a void that extends through the sole from a lateral side to a medial side; a plate engaging the first pillar and the second pillar, the plate including a plate edge that extends to and is visible between the pillars from a side view of the sole assembly.
[0161] Statement 8: The sole assembly of any preceding Statement, wherein the pillars are disposed in a pillar pod void.
[0162] Statement 9: The sole assembly of any preceding Statement, wherein a solid continuous foam portion of the midsole engages the plate opposite the pillars.
[0163] Statement 10: The sole assembly of any preceding Statement, wherein the solid continuous foam portion of the midsole extends forward and/or rearward of the pod.
[0164] Statement 11: The sole assembly of any preceding Statement, wherein the first and second pillars are in a heel region, an arch region and/or a forefoot region.
[0165] Statement 12: A sole assembly comprising: a unitary, solid midsole; a first midsole suspension void defined by a unitary, solid midsole in at least one of a heel region, an arch region and a forefoot region; a support plate extending through the void from a forward wall to a rearward wall of the void, the support plate optionally extending into the midsole through the forward wall and rearward wall.
[0166] Statement 13: The sole assembly of any preceding Statement, wherein the void extends completely through the midsole.
[0167] Statement 14: The sole assembly of any preceding Statement, wherein the void extends above and/or below the plate.
[0168] Statement 15: The sole assembly of any preceding Statement, wherein the plate includes a first thickness and a second thickness, different from the first thickness.
[0169] Statement 16: The sole assembly of any preceding Statement, wherein the plate includes forward and rearward recesses, wherein the midsole is disposed in the recesses.
[0170] Statement 17: The sole assembly of any preceding Statement, wherein the plate extends forwardly in the midsole and is concealed, embedded and/or disposed therein.
[0171] Statement 18: The sole assembly of any preceding Statement, wherein the plate includes a branding bridge and an indicia element, optionally wherein the branding bridge includes an indentation extending inward toward a longitudinal axis of the sole assembly, optionally wherein the branding bridge extends between adjacent forward and rearward pillars in a void, optionally wherein the branding bridge includes an upper surface visible in an upper void and a lower surface visible in a lower void under the upper void and below the branding bridge, optionally wherein the branding bridge curves outward around adjacent pillars and transitions to be concealed by those pillars, optionally wherein the sole assembly includes a recess above and below the branding bridge so that indicia element on the branding bridge can be viewed from above the bridge and below the bridge.
[0172] Statement 19: The sole assembly of any preceding Statement, comprising a second midsole suspension void defined by the unitary, solid midsole forward of the first midsole suspension void, in a heel region; a puck recess defined above the plate between the first and second suspension voids; and a heel puck disposed in the recess.
[0173] Statement 20: The sole assembly of any preceding Statement, wherein a heel puck aperture extends from the puck recess to an exterior of the solid midsole between the first and second midsole void, wherein the puck is visible to a viewer through the heel puck aperture.
[0174] In the above embodiments, the placement, numbers, orientations and configurations of the upper midsole and the lower midsole, the pillars, the plate, the voids, the openings, the walls, the compartments, and other components can vary throughout the sole assembly to provide different cushioning, energy return, stability or other properties. Moreover, the foregoing embodiments and their features, components and/or elements can be mixed and matched with and from one embodiment to another.
[0175] Although the different elements and assemblies of the embodiments are described herein as having certain functional characteristics, each element and/or its relation to other elements can be depicted or oriented in a variety of different aesthetic configurations, which support the ornamental and aesthetic aspects of the same. Simply because an apparatus, element or assembly of one or more of elements is described herein as having a function does not mean its orientation, layout or configuration is not purely aesthetic and ornamental in nature.
[0176] Directional terms, such as vertical, horizontal, top, bottom, upper, lower, inner, inwardly, outer and outwardly, are used to assist in describing the invention based on the orientation of the embodiments shown in the illustrations. The use of directional terms should not be interpreted to limit the invention to any specific orientation(s).
[0177] In addition, when a component, part or layer is referred to as being joined with, on, engaged with, adhered to, secured to, or coupled to another component, part or layer, it may be directly joined with, on, engaged with, adhered to, secured to, or coupled to the other component, part or layer, or any number of intervening components, parts or layers may be present. In contrast, when an element is referred to as being directly joined with, directly on, directly engaged with, directly adhered to, directly secured to, or directly coupled to another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between components, layers and parts should be interpreted in a like manner, such as adjacent versus directly adjacent and similar words. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
[0178] The above description is that of current embodiments of the invention. Various alterations and changes can be made without departing from the broader aspects of the invention as defined in the appended claims, which are to be interpreted in accordance with the principles of patent law including the doctrine of equivalents. Moreover, as is self-evident regarding any of the embodiments herein, the various components and configurations of any of them can be mixed and matched with other components and configurations of any other embodiment or embodiments. This disclosure is presented for illustrative purposes and should not be interpreted as an exhaustive description of all embodiments of the invention or to limit the scope of the claims to the specific elements illustrated or described in connection with these embodiments. For example, and without limitation, any individual element(s) of the described invention may be replaced by alternative elements that provide substantially similar functionality or otherwise provide adequate operation. This includes, for example, presently known alternative elements, such as those that might be currently known to one skilled in the art, and alternative elements that may be developed in the future, such as those that one skilled in the art might, upon development, recognize as an alternative. Further, the disclosed embodiments include a plurality of features that are described in concert and that might cooperatively provide a collection of benefits. The present invention is not limited to only those embodiments that include all of these features or that provide all of the stated benefits, except to the extent otherwise expressly set forth in the issued claims Any reference to claim elements in the singular, for example, using the articles a, an, the or said, is not to be construed as limiting the element to the singular. Any reference to claim elements as at least one of X, Y and Z is meant to include any one of X, Y or Z individually, any combination of X, Y and Z, for example, X, Y, Z; X, Y; X, Z; Y, Z, and/or any other possible combination together or alone of those elements, noting that the same is open ended and can include other elements.