AlGaN/GaN POWER HEMT DEVICE AND METHOD FOR MANUFACTURING THE SAME
20240405116 ยท 2024-12-05
Inventors
Cpc classification
H01L29/4236
ELECTRICITY
H10D30/475
ELECTRICITY
H10D62/124
ELECTRICITY
H01L29/205
ELECTRICITY
H01L29/66734
ELECTRICITY
International classification
H01L29/778
ELECTRICITY
H01L29/20
ELECTRICITY
H01L29/66
ELECTRICITY
H01L29/36
ELECTRICITY
H01L29/06
ELECTRICITY
Abstract
The present invention provides an AlGaN/GaN power HEMT device and a preparation method therefor. The device comprises: an n-type GaN substrate, a first p-type GaN layer, an AlGaN layer, a hole-injection-type PN junction layer and a gate structure, wherein the gate structure penetrates the hole-injection-type PN junction layer, the AlGaN layer and the first p-type GaN layer and stops in the n-type GaN substrate, and comprises a gate metal aluminum layer and a gate silicon dioxide layer; and the hole-injection-type PN junction layer comprises a second p-type GaN layer and a second n-type GaN layer, which are distributed in the horizontal direction, and the second n-type GaN layer is located on the side close to the gate structure.
Claims
1. An AlGaN/GaN power high electron mobility transistor (HEMT) device, comprising: an n-type GaN substrate; a first p-type GaN layer formed above the n-type GaN substrate; an AlGaN layer formed above the first p-type GaN layer; a hole-injection type PN junction layer formed on the AlGaN layer; a gate structure passing through the hole-injection type PN junction layer, the AlGaN layer, and the first p-type GaN layer, and stopped in the n-type GaN substrate, the gate structure comprising a gate metal aluminum layer and a gate silicon dioxide layer formed on sidewalls of and below the gate metal aluminum layer; the hole-injection type PN junction layer comprising a second p-type GaN layer and a second n-type GaN layer distributed in a horizontal direction, the second n-type GaN layer being located at a side close to the gate structure.
2. The AlGaN/GaN power HEMT device according to claim 1, wherein the n-type GaN substrate has a thickness in a range of 5-10 m, and a doping concentration of the n-type GaN substrate is in a range of 110.sup.15-510.sup.15 cm.sup.3; the first p-type GaN layer has a thickness in a range of 0.5-1.5 m, and a doping concentration of the first p-type GaN layer is in a range of 110.sup.16-110.sup.17 cm.sup.3; the AlGaN layer has a thickness in a range of 0.05-0.15 m, and a doping concentration of the AlGaN layer is in a range of 210.sup.18-510.sup.18 cm.sup.3; the hole-injection type PN junction layer has a thickness in a range of 0.5-1.5 m, a doping concentration of the second p-type GaN layer is in a range of 110.sup.17-110.sup.18 cm.sup.3, and a doping concentration of the second n-type GaN layer is in a range of 110.sup.18-110.sup.19 cm.sup.3; the gate metal aluminum layer has a thickness in a range of 0.5-5 m, and the gate silicon dioxide layer has a thickness in the range of 0.5-5 m.
3. The AlGaN/GaN power HEMT device according to claim 2, wherein the n-type GaN substrate has the thickness of 8 m, and the doping concentration of the n-type GaN substrate is 210.sup.15 cm.sup.3; the first p-type GaN layer has the thickness of 1 m, and the doping concentration of the first p-type GaN layer is 510.sup.16 cm.sup.3; the AlGaN layer has the thickness of 0.1 m, and the doping concentration of the AlGaN layer is 210.sup.18 cm.sup.3; the hole-injection type PN junction layer has the thickness of 1 m, each of the second p-type GaN layer and the second n-type GaN layer has a thickness of 1 m, the doping concentration of the second p-type GaN layer is 410.sup.17 cm.sup.3, and the doping concentration of the second n-type GaN layer is 210.sup.18 cm.sup.3; the gate metal aluminum layer has the thickness of 2.2 m, and the gate silicon dioxide layer has the thickness of 2.3 m.
4. The AlGaN/GaN power HEMT device according to claim 1, further comprising a first n-type GaN layer formed below the n-type GaN substrate, the first n-type GaN layer being led out as a drain of the AlGaN/GaN power HEMT device.
5. The AlGaN/GaN power HEMT device according to claim 4, wherein the first n-type GaN layer has a thickness in a range of 0.5-1.5 m and a doping concentration of the first n-type GaN layer is in a range of 110.sup.18-510.sup.18 cm.sup.3.
6. The AlGaN/GaN power HEMT device according to claim 5, wherein the first n-type GaN layer has the thickness of 1 m, and the doping concentration of the first n-type GaN layer is 210.sup.18 cm.sup.3.
7. The AlGaN/GaN power HEMT device of claim 1, further comprising a source metal layer formed above the hole-injection type PN junction layer.
8. The AlGaN/GaN power HEMT device of claim 7, wherein the source metal layer has a thickness in a range of 0.05-0.15 m.
9. The AlGaN/GaN power HEMT device of claim 7, wherein the source metal layer comprises a metal gold layer, the metal gold layer being led out as a source of the AlGaN/GaN power HEMT device; the AlGaN/GaN power HEMT device further comprises a metal aluminum layer formed above the hole-injection type PN junction layer, the metal aluminum layer and the metal gold layer are distributed in a horizontal direction, and the metal aluminum layer is located at a side close to the gate structure.
10. The AlGaN/GaN power HEMT device of claim 9, wherein each of the metal aluminum layer and the metal gold layer has a thickness of 0.1 m.
11. The AlGaN/GaN power HEMT device of claim 9, wherein an interface between the metal aluminum layer and the metal gold layer is located above the second n-type GaN layer.
12. A method for manufacturing an AlGaN/GaN power high electron mobility transistor (HEMT) device, comprising the steps of: providing an n-type GaN substrate; sequentially forming a first p-type GaN layer, an AlGaN layer, and a hole-injection type PN junction layer from bottom to top above the n-type GaN substrate; forming a gate structure passing through the hole-injection type PN junction layer, the AlGaN layer, and the first p-type GaN layer, and stopped in the n-type GaN substrate, the gate structure comprising a gate metal aluminum layer and a gate silicon dioxide layer formed on sidewalls of and below the gate metal aluminum layer, the hole-injection type PN junction layer comprising a second p-type GaN layer and a second n-type GaN layer distributed in a horizontal direction, the second n-type GaN layer being located at a side close to the gate structure.
13. The method for manufacturing the AlGaN/GaN HEMT device of claim 12, further comprising the step of forming a first n-type GaN layer below the n-type GaN substrate, the first n-type GaN layer being led out as a drain of the AlGaN/GaN-power HEMT device.
14. The method for manufacturing the AlGaN/GaN HEMT device of claim 12, further comprising the step of forming a source metal layer above the hole-injection type PN junction layer, the source metal layer comprising a metal gold layer, the metal gold layer being led out as a source of the AlGaN/GaN power HEMT device; wherein the method for manufacturing the AlGaN/GaN power HEMT device further comprises the step of forming a metal aluminum layer above the hole-injection type PN junction layer, the metal aluminum layer and the metal gold layer being distributed in a horizontal direction, and the metal aluminum layer being located at a side close to the gate structure.
15. The method for manufacturing the AlGaN/GaN HEMT device of claim 14, wherein an interface between the metal aluminum layer and the metal gold layer is located above the second n-type GaN layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0045]
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REFERENCE NUMERALS
[0053] 101 gate silicon dioxide layer [0054] 102 gate metal aluminum layer [0055] 103 metal aluminum layer [0056] 104 metal gold layer [0057] 105 second p-type GaN layer [0058] 106 second n-type GaN layer [0059] 107 AlGaN layer [0060] 108 first p-type GaN layer [0061] 109 n-type GaN substrate [0062] 110 first n-type GaN layer [0063] 111 hole-injection type PN junction layer [0064] 112 gate structure [0065] 113 source metal layer [0066] G gate [0067] S source [0068] D drain
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0069] Further advantages and advantages of the present disclosure will become readily apparent to those skilled in the art from the disclosure of this specification, which is illustrated by specific examples. The disclosure may also be practiced or applied by other different embodiments, and various modifications or changes may be made in the details of the specification without departing from the spirit of the disclosure, based on different points of view and applications.
[0070] Please refer to
Embodiment 1
[0071] Referring to
[0077] The hole-injection type PN junction layer includes a second p-type GaN layer 105 and a second n-type GaN layer 106 distributed in a horizontal direction. The second n-type GaN layer 106 is located at a side close to the gate structure, and the gate metal aluminum layer 102 is led out as a gate G.
[0078] Compared with a conventional U-type GaN MOS transistor, the AlGaN/GaN power HEMT device provided by the present disclosure introduces a novel structure design, in which a channel structure is designed in a longitudinal direction to change an electric field distribution in the vicinity of a trench gate structure, thereby effectively relieving electric field concentration phenomenon, and further improving breakdown voltage and withstand voltage of the HEMT device.
[0079] As an example, the n-type GaN substrate 109 has a thickness in the range of 5 m-10 m (including the point value; in the description of the present disclosure, when referring to numerical ranges, unless otherwise specified, the point values are included), and a doping concentration thereof is in a range of 110.sup.15 cm.sup.3-510.sup.15 cm.sup.3.
[0080] As an example, the first p-type GaN layer 108 has a thickness in a range of 0.5 m-1.5 m and a doping concentration thereof is in a range of 110.sup.16-110.sup.17 cm.sup.3.
[0081] As an example, the AlGaN layer 107 has a thickness in the range of 0.05 m-0.15 m and a doping concentration thereof is in the range of 210.sup.18-510.sup.18 cm.sup.3.
[0082] As an example, the hole-injection type PN junction layer has a thickness in the range of 0.5 m-1.5 m, a doping concentration of the second p-type GaN layer 105 is in a range of 110.sup.17-110.sup.18 cm.sup.3, and a doping concentration of the second n-type GaN layer 106 is in a range of 110.sup.18-110.sup.19 cm.sup.3.
[0083] As an example, the gate metal aluminum layer 102 has a thickness in a range of 0.5 m-5 m, and the gate silicon dioxide layer 101 has a thickness in a range of 0.5 m-5 m.
[0084] As an example, as shown in
[0085] As an example, as shown in
[0086] As an example, as shown in
[0087] As an example, as shown in
[0088] As an example, in the present embodiment, the n-type GaN substrate 109 has a thickness of 8 m and a doping concentration thereof is 210.sup.15 cm.sup.3. Preferably, the first p-type GaN layer 108 has a thickness of 1 m and a doping concentration thereof is 510.sup.16 cm.sup.3. The AlGaN layer 107 has a thickness of 0.1 m and a doping concentration thereof is 210.sup.18 cm.sup.3. The hole-injection type PN junction layer has a thickness of 1 m, that is, both the second p-type GaN layer 105 and the second n-type GaN layer 106 have the thickness of 1 m. The doping concentration of the second p-type GaN layer 105 is 410.sup.18 cm.sup.3, and the doping concentration of the second n-type GaN layer 106 is 210.sup.18 cm.sup.3. The gate metal aluminum layer 102 has a thickness of 2.2 m, and the gate silicon dioxide layer 101 has a thickness of 2.3 m. The first n-type GaN layer 110 has a thickness of 1 m and a doping concentration thereof is 210.sup.18 cm.sup.3. The source metal layer has a thickness of 0.1 m, that is, the metal gold layer 104 has a thickness of 0.1 m. The metal aluminum layer 103 has a thickness of 0.1 m.
[0089] The AlGaN/GaN power HEMT device provided in this embodiment is an enhanced GaN transistor having a maximum withstand voltage of up to 860 V. As shown in
[0090] In the conventional U-shaped GaN MOS transistor, there is an electric field concentration phenomenon in the bottom region of the trench, which restricts the improvement of the breakdown voltage of the device. However, the channel structure of the AlGaN/GaN power HEMT device in the present embodiment is a longitudinal structure, a structure of thick drift region is designed, and a two-dimensional electron gas is used to optimize the drift region, thereby changing the electric field distribution in the vicinity of the trench gate structure, alleviating the electric field concentration phenomenon, improving the breakdown characteristic of the U-shaped AlGaN/GaN power HEMT device, and improving an optimal value of the device.
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[0094] The gate-source voltage of the AlGaN/GaN power HEMT device provided in the present embodiment is allowed to vary in a small range and has a low maximum on-resistance, forming a low thermal resistance, and therefore, is suitable for a high-temperature environment. When the gate-source voltage is 0 and the transistor is turned on in the reverse direction, the forward source-drain voltage drop of the AlGaN/GaN power HEMT device is larger than that of the silicon-based MOSFET transistor. In applications of LCC resonant converters, the AlGaN/GaN power HEMT device have lower transistor loss than the silicon-based MOSFET transistor.
Embodiment 2
[0095] Referring to
[0099] In step 1), as shown in
[0100] In step 2), as shown in
[0101] In step 3), as shown in
[0102] As an example, as shown in
[0103] In a preferred example, in the present embodiment, the n-type GaN substrate 109 has a thickness of 8 m and a doping concentration thereof is 210.sup.15 cm.sup.3. The first p-type GaN layer 108 preferably has a thickness of 1 m and a doping concentration thereof is 510.sup.16 cm.sup.3. The AlGaN layer 107 has a thickness of 0.1 m and a doping concentration thereof is 210.sup.18 cm.sup.3. The hole-injection type PN junction layer 11 has a thickness 1 m, that is, both the second p-type GaN layer 105 and the second n-type GaN layer 106 have a thickness of 1 m. The doping concentration of the second p-type GaN layer 105 is 410.sup.17 cm.sup.3, and the doping concentration of the second n-type GaN layer 106 is 210.sup.18 cm.sup.3. The gate metal aluminum layer 102 has a thickness of 2.2 m, and the gate silicon dioxide layer 101 has a thickness of 2.3 m. The first n-type GaN layer 110 has a thickness of 1 m and a doping concentration thereof is 210.sup.18 cm.sup.3. The thickness of the source metal layer 113 is 0.1 m, that is, the metal gold layer 104 has a thickness of 0.1 m. The metal aluminum layer 103 has a thickness of 0.1 m. The AlGaN/GaN power HEMT device designed as described above can optimize the drift region, change the electric field distribution in the vicinity of the trench gate structure, alleviate the electric field concentration phenomenon, improve the breakdown characteristic of the device, and improve an optimal value of the device.
[0104] In view of the foregoing, the present disclosure provides an AlGaN/GaN power HEMT device and a method for manufacturing the same. The AlGaN/GaN power HEMT device includes an n-type GaN substrate; a first p-type GaN layer formed above the n-type GaN substrate; an AlGaN layer formed above the first p-type GaN layer; a hole-injection type PN junction layer formed above the AlGaN layer; a gate structure passing through the hole-injection type PN junction layer, the AlGaN layer, and the first p-type GaN layer, and stopped in the n-type GaN substrate, the gate structure including a gate metal aluminum layer and a gate silicon dioxide layer formed on sidewalls of and below the gate metal aluminum layer. The hole-injection type PN junction layer includes a second p-type GaN layer and a second n-type GaN layer distributed in a horizontal direction. The second n-type GaN layer is located at a side close to the gate structure, and the gate metal aluminum layer 102 is led out as a gate. Compared with a conventional U-type GaN MOS transistor, the AlGaN/GaN power HEMT device provided by the present disclosure introduces a novel structure design, in which a channel structure is designed in a longitudinal direction to change an electric field distribution in the vicinity of a trench gate structure, thereby effectively relieving electric field concentration phenomenon, and further improving breakdown voltage and withstand voltage of the HEMT device.
[0105] The above examples merely illustrate the principles of the disclosure and its efficacy, and are not intended to limit the disclosure. Any person skilled in the art may modify or alter the above-described embodiments without departing from the spirit and scope of the present disclosure. Accordingly, it is intended that all equivalent modifications or changes which persons skill in the art, without departing from the spirit and technical spirit of the disclosure, will achieve will be encompassed by the appended claims.