CIRCUIT BREAKER DEVICE
20240404767 · 2024-12-05
Inventors
Cpc classification
H01H9/547
ELECTRICITY
H01H71/125
ELECTRICITY
H01H9/548
ELECTRICITY
International classification
Abstract
A circuit breaker device for protecting an electrical low-voltage circuit includes a housing having grid-side connections and at least one load-side connection. A mechanical isolating contact unit is connected to an electronic interruption unit in series, the mechanical isolating contact unit being associated with the load-side connection and the electronic interruption unit being associated with the grid-side connection. The level of the current in the low-voltage circuit, in particular between the grid-side phase conductor connection and the load-side phase conductor connection, is ascertained. If current limits and/or current/time limits are exceeded, a process for preventing a current flow of the low-voltage circuit is initiated. A measurement impedance is provided between two conductors of the low-voltage circuit. Said measurement impedance is connected to the connection between the mechanical isolating contact unit and the electronic interruption unit.
Claims
1-17. (canceled)
18. A circuit breaker device for protecting an electric low-voltage circuit, the circuit breaker device comprising: a housing having grid-side connections and at least one load-side connection; an electronic interruption unit having semiconductor-based switching elements, said electronic interruption unit being associated with said grid-side connections; a mechanical isolating contact unit having contacts, said mechanical isolating contact unit having a series connection to said electronic interruption unit, and said mechanical isolating contact unit being associated with said at least one load-side connection; said mechanical isolating contact unit configured to be switched by opening said contacts to prevent a current flow or by closing said contacts to allow a current flow in the low-voltage circuit; said electronic interruption unit configured to be switched by said semiconductor-based switching elements into a high-resistance state of said semiconductor-based switching elements to prevent a current flow or into a low-resistance state of said semiconductor-based switching elements to allow a current flow in the low-voltage circuit; a current sensor unit for determining a current level in the low-voltage circuit; a control unit connected to said current sensor unit, to said mechanical isolating contact unit and to said electronic interruption unit, for initiating prevention of a current flow in the low-voltage circuit upon exceeding at least one of current limits or current-time limits; and a measurement impedance provided between conductors of the low-voltage circuit for causing a measurement current to flow through said electronic interruption unit via said grid-side connections, upon said contacts of said mechanical isolating contact unit being open and said electronic interruption unit being switched to low-resistance.
19. The circuit breaker device according to claim 18, wherein said measurement impedance has one end connected to said series connection between said mechanical isolating contact unit and said electronic interruption unit.
20. The circuit breaker device according to claim 19, wherein said measurement impedance has another end connected to a conductor at said grid-side connections.
21. The circuit breaker device according to claim 18, wherein said measurement impedance is at least one of an electrical resistor or a capacitor.
22. The circuit breaker device according to claim 18, wherein said measurement impedance is a series circuit of an electrical resistor and capacitor.
23. The circuit breaker device according to claim 18, wherein said measurement impedance has a high resistance or impedance value between 100 kOhm and 1 MOhm.
24. The circuit breaker device according to claim 18, wherein said measurement impedance has a high resistance or impedance value greater than kOhm.
25. The circuit breaker device according to claim 18, wherein said measurement impedance has a high resistance or impedance value greater than 1 MOhm.
26. The circuit breaker device according to claim 18, wherein said electronic interruption unit is switched to a low-resistance state for a first period of time, causing a measurement current to flow through said measurement impedance with said contacts of said mechanical isolating contact unit open and said electronic interruption unit switched to a high-resistance state, for a functional test of the circuit breaker device or of said electronic interruption unit.
27. The circuit breaker device according to claim 18, wherein a voltage level across said electronic interruption unit can be determined for a conductor.
28. The circuit breaker device according to claim 27, wherein: the voltage level across said electronic interruption unit, specified by said measurement impedance, is determined with said electronic interruption unit switched to a high-resistance state and with said contacts of said mechanical isolating contact unit open; and upon undershooting a first voltage threshold value, a first fault condition is present preventing at least one of a low-resistance state of said electronic interruption unit or a closure of said contacts.
29. The circuit breaker device according to claim 27, wherein: the voltage level across said electronic interruption unit is determined upon said electronic interruption unit being switched to the low-resistance state for a first time period; and a second fault condition being is upon exceeding a second voltage threshold value, preventing at least one of further switching of said electronic interruption unit to the low-resistance state or closure of said contacts.
30. The circuit breaker device according to claim 28, wherein, in an event of a fault condition, closing of said contacts of said mechanical isolating contact unit is prevented and no enable signal is output to said mechanical isolating contact unit.
31. The circuit breaker device according to claim 18, wherein said electronic interruption unit has a grid-side connection point and a load-side connection point, and a first voltage sensor unit is connected to said control unit for determining a first voltage level between said grid-side connection point and said load-side connection point.
32. The circuit breaker device according to claim 31, wherein: said grid-side connections include a grid-side neutral conductor terminal and a grid-side phase conductor terminal; a second voltage sensor unit is connected to said control unit for determining a second voltage level between said grid-side neutral conductor terminal and said grid-side phase conductor terminal; a third voltage sensor unit is connected to said control unit for determining a third voltage level between said grid-side neutral conductor terminal and said load-side connection point of said electronic interruption unit; and a first voltage level between said grid-side connection point and said load-side connection point of said electronic interruption unit is determined by a difference between the second and third voltages.
33. The circuit breaker device according to claim 18, wherein said grid-side connections include a grid-side phase conductor terminal, said at least one load-side connection includes a load-side phase conductor terminal, and said current sensor unit is provided on a circuit side between said grid-side phase conductor terminal and said load-side phase conductor terminal.
34. The circuit breaker device according to claim 30, which further comprises a mechanical handle associated with said mechanical isolating contact unit, closing of said contacts by said mechanical handle only being possible after an enable or enable signal.
35. The circuit breaker device according to claim 18, wherein: upon said contacts of said mechanical isolating contact unit being closed and said electronic interruption unit having a low resistance: said electronic interruption unit becomes high resistance and said mechanical isolating contact unit remains closed, for a determined current exceeding a first current value or the first current value being exceeded for a first time limit, said electronic interruption unit becomes high resistance and said mechanical isolating contact unit is opened, for a determined current exceeding a second current value or for a second time limit; and said electronic interruption unit becomes high resistance and said mechanical isolating contact unit is opened, for a determined current exceeding a third current value.
36. The circuit breaker device according to claim 18, wherein said control unit has a microcontroller.
Description
In the Drawing:
[0101]
[0102]
[0103]
[0104]
[0105]
[0106]
[0117] According to the invention, a measurement impedance is provided between conductors of the low-voltage circuit in such a way that, when the contacts of the mechanical isolating contact unit are open and the electronic interruption unit is switched to low-resistance, a measurement current flows through the electronic interruption unit via the grid-side connections.
[0118] This can be carried out in such a way that a measurement impedance ZM is connected between the grid-side connection points APLG, APNG of the mechanical isolating contact unit MK. The measurement impedance ZM can be, for example, an electric resistor or/and a capacitor. In particular, the measurement impedance may be a series circuit or (/and) parallel circuit of a resistor or/and capacitor.
[0119] The measurement impedance generates a defined potential in the circuit breaker device, in particular a defined voltage potential across the electronic interruption unit EU. It also generates a defined measurement current in the circuit breaker device without affecting a connected consumer/load.
[0120] Both the measurement current can be evaluated according to the invention, as well as (or/and) the voltage across specific units, such as the electronic interruption unit EU.
[0121] The correct behavior of the units, in particular the electronic interruption unit EU, can be detected by the evaluation.
[0122] The measurement impedance ZM should have a high value (resistance or impedance value) to advantageously minimize the losses. For example, for a resistor a value of, for example, 1 MOhm. A value of 1 MOhm results in losses of approximately 50 mW in a 230 V low-voltage circuit.
[0123] The measurement impedance should be greater than 100 kOhm, 500 kOhm, 1 MOhm, 2 MOhm, 3 MOhm, 4 MOhm or better, 5 MOhm.
[0124] The circuit breaker device can be designed in such a way that the level of the voltage across the electronic interruption unit can be determined. This means that the level of a first voltage between the grid-side connection point EUG and the load-side connection point EUL of the electronic interruption unit EU can be determined or is determined.
[0125] For this purpose, in the example according to
[0126] In the voltage measurement using the first voltage sensor unit SU1, the voltage across the series circuit of electronic interruption unit EU and current sensor SI can alternatively also be determined, as shown in
[0127] Advantageously, a second voltage sensor unit SU2 can be provided, which determines the level of the voltage between the grid-side neutral conductor terminal NG and the grid-side phase conductor terminal LG.
[0128] The first voltage sensor unit can also be replaced by using two voltage measurements (before the electronic interruption unit and after the electronic interruption unit). A difference formation is used to determine the voltage across the electronic interruption unit.
[0129] Thus, a/the second voltage sensor unit SU2 connected to the control unit SE can be provided, which determines the level of a second voltage between the grid-side neutral conductor terminal (NG) and grid-side phase conductor terminal (LG). Furthermore, a third voltage sensor unit SU3 connected to the control unit (not shown) can be provided, which determines the level of a third voltage between the grid-side neutral conductor terminal NG and load-side connection point EUL of the electronic interruption unit EU. The circuit breaker device is designed in such a way that the difference between the second and third voltage determines the level of a/the first voltage between the grid-side connection point EUG and the load-side connection point EUL of the electronic interruption unit EU.
[0130] In the example according to
[0131] The circuit breaker device SG is advantageously designed such that the contacts of the mechanical isolating contact unit MK can be opened by the control unit SE, but not closed, which is indicated by an arrow from the control unit SE to the mechanical isolating contact unit MK.
[0132] The mechanical isolating contact unit MK can be operated by means of a mechanical HH handle on the circuit breaker device SG in order to switch between a manual opening or closing of the contacts KKL, KKN. The mechanical handle HH indicates the switching state (open or closed) of the contacts of the mechanical isolating contact unit MK.
[0133] Furthermore, the contact position (or the position of the handle, closed or open) can be transmitted to the control unit SE. The contact position (or the position of the handle) can be determined, for example, by means of a sensor.
[0134] The mechanical isolating contact unit MK can be advantageously designed in such a way that (manual) closing of the contacts by means of the mechanical handle is only possible following an enable, in particular an enable signal. This is also indicated by the arrow from the control unit SE to the mechanical isolating contact unit MK. This means that the contacts KKL, KKN of the mechanical isolating contact unit MK can only be closed by the handle HH once the enable or the enable signal (from the control unit) is present. Without the enable or enable signal, the handle HH can be actuated, but the contacts cannot be closed (continuous slipping).
[0135] The circuit breaker device SG has a power source NT, for example a mains power supply. In particular, the power source NT is provided for the control unit SE, which is indicated in
[0136] Alternatively, the measurement impedance ZM can be connected to the grid-side neutral conductor terminal NG via the fuse SS. Thus, a three-pole electronic unit EE (
[0137] The low-voltage circuit can be a three-phase AC circuit, with one neutral conductor and three phase conductors. For this purpose, the circuit breaker device can be designed as a three-phase variant and, for example, have further grid-side and load-side phase conductor terminals. Similarly, between the further grid-side and load-side phase conductor terminals, a series circuit consisting of an electronic interruption unit, or the semiconductor-based switching elements thereof, and one contact of the mechanical isolating contact unit is provided. The measurement impedances can be provided in each case between the phase conductor and neutral conductor or/and between the phase conductors.
[0138] High resistance refers to a state in which only a current of negligible size can flow. In particular, high resistance means resistance values of greater than 1 kilohm, preferably greater than 10 kilohms, 100 kilohms, 1 megohm, 10 megohms, 100 megohms, 1 gigohm or greater.
[0139] Low resistance refers to a state in which the current value specified on the circuit breaker could flow. In particular, low resistance means resistance values that are less than ohms, preferably less than 1 ohm, 100 milliohms, 10 milliohms, 1 milliohm or less.
[0140]
[0141] Furthermore, an enable signal enable is indicated for the connection of the control unit SE to the mechanical isolating contact unit MK.
[0142] The mechanical isolating contact unit MK is shown in an open state OFF, i.e. with open contacts KKN, KKL to prevent a current flow.
[0143] For example, the circuit breaker device SG works according to the principle that, when the contacts of the mechanical isolating contact unit are closed and the interruption unit is switched to low resistance, and [0144] with a determined current that exceeds a first current value, in particular that the first current value is exceeded for a first time limit, the electronic interruption unit EU becomes high resistance and the mechanical isolating contact unit MK remains closed, [0145] with a determined current that exceeds a higher second current value, in particular for a second time limit, the electronic interruption unit EU becomes high resistance and the mechanical isolating contact unit MK is opened, [0146] with a determined current that exceeds an even higher third current value, the electronic interruption unit becomes high resistance and the mechanical isolating contact unit MK is opened.
[0147]
[0152] In this variant according to
[0153] Furthermore, a detail of the electronic interruption unit EU is shown, wherein the (single-pole) electronic interruption unit EU comprises semiconductor-based switching elements T1, T2. In the example according to
[0154] In the embodiment according to
[0155] The following situation is considered below: [0156] The rated voltage or grid voltage (e.g. 230 V AC) is applied to the grid-side connection LG, NG or grid side GRID or grid terminal of the circuit breaker device, [0157] A consumer or energy sink ES or load connected to the load side LOAD of the circuit breaker device,
[0158] In the first step, the check in the OFF state of the electronic circuit breaker device will be considered.
[0159] For this purpose: [0160] The mechanical isolating contact unit is open (contacts open) [0161] The electronic interruption unit is switched off (semiconductor-based switching elements set to high resistance) [0162] The control unit (incl. controller unit) is active
[0163] The electrical potential between the electronic interruption unit and the mechanical isolating contact unit is defined by the measurement impedance ZM and the impedance of the electronic interruption unit when switched off (voltage divider).
[0164] The control unit can then, at any time (and thus at a certain voltage distribution (depending on the instantaneous value of the voltage, half-wave of the voltage), switch on the semiconductor-based switching elements (which of the two semiconductors is active?). Taking into account the polarity of the alternating voltage or AC voltage, the switching elements of the electronic interruption unit EU can thus be tested.
[0165] The electronic interruption unit EU (or the electronic switch) is thus switched on for e.g. a very short time (in the millisecond range). If the electronic interruption unit is operational, this can be established by the (simultaneous) voltage measurement (e.g. first voltage sensor unit, second voltage sensor unit) and (subsequent) evaluation. For example, in the case of a defective semiconductor-based switching element, it can be established whether it remains always switched on (fault pattern: shorted) or remains always switched off (fault pattern: blown).
[0166] Thus, two typical and frequent fault patterns are covered. If the check shows no faults, a (first) enable condition may be present for switching on the circuit breaker device, specifically the electronic interruption unit or the mechanical isolating contact unit.
[0167] If the check shows a fault, no enable is issued to switch on the circuit breaker device; a fault condition is present so that the output or consumer/load cannot be switched on and thus a dangerous condition is prevented.
[0168] The circuit breaker device is designed in such a way that the level of the voltage across the electronic interruption unit, i.e., the first voltage U1, is determined with the contacts of the mechanical isolating contact unit MK open and the electronic interruption unit EU switched to a high-resistance state. If a first voltage threshold value is undershot, a first fault condition is present, so that a low-resistance state of the electronic interruption unit is prevented or/and closure of the contacts is prevented. With respect to the mechanical isolating contact unit MK, for example, a enable signal enable is not issued from the control unit SE to the mechanical isolating contact unit MK.
[0169] On the right-hand side of
[0170] The first upper curve NORM shows the voltage waveforms for a fault-free state of the electronic interruption unit EU. The difference in amplitude between first voltage U1 and second voltage U2 in this case is caused by the voltage drop across the measurement impedance ZM. The first voltage threshold should be based on the size of the measurement impedance. For example, the first voltage threshold should be slightly lower than the nominal voltage minus the voltage drop across the measurement impedance. If the first voltage U1 is greater than the first voltage threshold, the electronic interruption unit EU is fault-free. The evaluation can be based on both the instantaneous values of the voltage and on the RMS values of the voltage. If the first voltage U1 is greater than the first voltage threshold, a first enable condition is thus present, as a consequence of which the electronic interruption unit is allowed to become low resistance or/and closure of the contacts of the mechanical isolating contact unit is enabled. This is shown in
[0171] In the second, middle graphic T1 is shorten, the voltage curve for a defective electronic interruption unit EU is shown, in which in the example a semiconductor-based switching element, in the example the switching element T1, is permanently conductive (shorten/short-circuited). As a result, in a half-wave of the electrical voltage a current flows through the electronic interruption unit, even though this is (should be) actually high resistance. The conductivity in the current direction affected by the semiconductor-based switching element in question prevents the build-up of a voltage across the semiconductor-based switching element in question. This means that the level of the first voltage U1 cannot exceed the first voltage threshold, which can be determined by means of the first voltage sensor unit SU1 in conjunction with the control unit SE. This is indicated in
[0172] In the third, middle graphic T2 is shorten, the voltage curve for a defective electronic interruption unit EU is shown, in which the other semiconductor-based switching element, in the example the switching element T2, is permanently conductive (shorten/short-circuited). The same comments as were made about the middle graphic apply.
[0173] In the second and third graphics, a fault state of the electronic interruption unit EU is shown, which can be found according to the invention with closed contacts of the mechanical isolating contact unit and a low-resistance state of the interruption unit before the contacts of the mechanical isolating contact unit are closed and which prevents manual closing of the contacts of the mechanical isolating contact unit.
[0174] This will be explained again in other words.
[0175]
[0176] On the right-hand side of
[0177] If an alternating voltage is present at the functional circuit breaker device, a voltage U1 or U.sub.sw is generated across the electronic interruption unit, which can be measured via an appropriate voltage measurement (first voltage sensor unit SU1). This is illustrated in the upper curves Health.
[0178] In order to check whether one of the two semiconductor-based switching elements has blown, a short switch-on pulse is applied, first time span. If one of the two switching elements included is blown, the switching element can no longer be switched on by the electronic interruption unit. The measured voltage will then remain the same as in the switched-off state, even when it is switched on. This is shown in the middle graphic T1 is open and the lower graphic T2 is open. This allows a defective switching element to be measured or detected.
[0179] In other words, the circuit breaker device is designed in such a way that with the contacts of the mechanical isolating contact unit MK open and the electronic interruption unit EU switched to a high-resistance state, the electronic interruption unit EU is switched to a low-resistance state for a first period of time, and the voltage across the electronic interruption unit EU is measured.
[0180] If a second voltage threshold value is exceeded, a second fault condition is present, so that a low-resistance state of the electronic interruption unit is prevented or/and the closing of the contacts is prevented.
[0181] The circuit breaker device is advantageously designed such that in the presence of a fault condition, a closing of the contacts of the mechanical isolating contact unit MK is prevented. In particular, no enable signal is output to the mechanical isolating contact unit MK.
[0182]
[0183] The first part EPART has only three connectors: [0184] the grid-side phase conductor terminal LG, [0185] a connector for or to the grid-side phase conductor connection point APLG of the mechanical isolating contact unit MK, [0186] a terminal for a connection to the grid-side neutral conductor terminal NG.
[0187] The circuit breaker device contains a second, in particular mechanical, part MPART. The second part MPART can comprise the mechanical isolating contact unit MK, the handle HH, and an enable unit FG. Further, the second part can comprise a position unit POS for reporting the position of the contacts of the mechanical isolating contact unit MK to the control unit, as well as the (neutral conductor) connection(s). Additional, not further designated, units may be provided.
[0188] Due to the bifurcation, a compact circuit breaker device according to the invention can be advantageously realized.
[0189] The enable unit FG enables the actuation of the contacts of the mechanical isolating contact unit by the handle HH when an enable signal is present.
[0190] In the following, the invention will be summarized once again and described in further detail.
[0191] As an example, an electronic circuit breaker device is proposed, having: [0192] a housing with grid-side and load-side connections [0193] voltage sensor unit [0194] current sensor unit for measuring the (load) current [0195] mechanical isolating contact unit incl. handle (incl. indication of the contact position, trip by the electronics, isolator switch properties) [0196] electronic interruption unit with semiconductor-based switching elements [0197] control unit [0198] measurement impedance [0199] the operability of the electronic interruption unit is verified, [0200] by continuously measuring the voltage across the electronic interruption unit. In this case, it can be determined, for example, whether a semiconductor device has blown when switched on [0201] by switching the electronic interruption unit on and immediately off again for a short time (<10 ms, preferably <1 ms, in general: <20 ms, 50 ms, 100 ms, 200 ms, 500 ms or 1 s) with the contacts open, [0202] while simultaneously recording voltage readings and/or current readings and analyzing them in such a way that a shorted or blown electronic interruption unit is detected, or shorted or blown switching elements are detected.
[0203] It is advantageous to first perform the measurement, then the switching and measuring.
[0204] The measurement impedance ensures a defined/definable measurement current or a defined potential/defined/definable voltage drops. The measurement impedance is installed between the two conductors/current paths (phase conductor L and neutral conductor N) in order to define the electrical potential between the electronic interruption unit EU and the mechanical isolating contact unit for measurement purposes (no floating potential.)
[0205] A computer program product or algorithm is proposed that switches the electronic interruption unit or the semiconductor-based switching elements on and off at appropriate times (instantaneous values of the grid voltage) and at the same time evaluates the measured current and voltage values in order to detect that the electronic interrupt unit is operational or not operational.
[0206] The control unit SE can comprise a microcontroller (for this purpose). The computer program product can be executed on the microcontroller. The computer program product comprises commands which, when the program is executed by the microcontroller, cause the latter to control the circuit breaker device, in particular to support the method according to the invention, in particular to carry it out.
[0207] The computer program product may be stored on a computer-readable storage medium, such as a CD-ROM, a USB stick or similar.
[0208] Also, a data carrier signal that transmits the computer program product may exist.
[0209] The time of switching the semiconductor-based switching elements (for the check) depends on the polarity of the currently applied grid voltage, so that individual switching elements can be checked selectively. Furthermore, the instantaneous value of the voltage can be taken into account when selecting the time.
[0210] In particular the values are as follows: [0211] the first time period: very short to short, 10 s to 1 s, [0212] the first voltage threshold value: 5-10% of the (RMS) grid voltage, e.g. 10-20 V, possibly depending on the size of the measurement impedance [0213] the second voltage threshold value: less than 1 volt, relatively independent of the size of the measurement impedance (for high values of the measurement impedance)
In Summary:
[0214] high-resistance measurement impedance (preferably R and/or C) for determining the electrical potential between the electronic interruption unit and the mechanical isolation contact unit [0215] current measurement through or voltage measurement across the electronic interruption unit in order to: detect a shorted or blown state of a power semiconductor [0216] enable the possibility of switching on the mechanical isolating contact unit after fault-free testing of the electronic interruption unit
[0217] Although the invention has been illustrated and described in greater detail by means of the exemplary embodiment, the invention is not restricted by the examples disclosed and other variations can be derived therefrom by the person skilled in the art without departing from the scope of protection of the invention.