A SYSTEM FOR PRESSURIZED GAS STORAGE AND/OR TRANSFER
20240401750 ยท 2024-12-05
Inventors
- Chin Kiat SEE (Kuala Lumpur, MY)
- Nik Ridhwan Daud Bin NIK RAFIK YAACOB DAUD (Kuala Lumpur, MY)
- Aruljothy SUPPIAH (Kuala Lumpur, MY)
- Claus Hans Heinrich WOHLERT JENSEN (Kuala Lumpur, MY)
- Yohgerndrra JOTHY (Kuala Lumpur, MY)
Cpc classification
F17C2265/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2225/0123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0142
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/0123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/048
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0128
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/054
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2265/068
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2260/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/018
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0192
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C1/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/0185
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/037
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2260/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2225/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C1/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A gas storage system is provided comprising a surface facility for gas production, and a storage vessel for storing pressurised gas from the surface facility, the gas being transferred from the storage vessel to the surface facility and/or a carrier vessel without substantial change in pressure, wherein the transfer is substantially driven by liquid displacement or elastomeric force.
Claims
1. A gas transfer and/or storage system comprising: a surface facility for gas production; a storage vessel for storing pressurised gas from the surface facility; the gas being transferred from the storage vessel to the surface facility and/or a gas carrier based pressure vessel without substantial change in pressure; wherein the transfer is substantially driven by liquid displacement and/or elastomeric force.
2. A system according to claim 1, wherein the storage vessel comprises an inflatable structure for containing gas and a base for holding down the inflatable structure when placed underwater.
3. A system according to claim 2, wherein the inflatable structure includes an opening at the lower end thereof configured to be placed in connection with one or more pipelines from which excess gas is received to inflate the inflatable structure, or to which gas is directed from the inflatable structure to deflate the inflatable structure.
4. A system according to claim 2, wherein the inflatable structure is a balloon or a bladder.
5. A system according to claim 2, wherein the inflatable structure is made of multilayered flexible material.
6. A system according to claim 2, wherein the inflatable structure in configured such that the gas is stored at a constant pressure corresponding to the static head of the surrounding water.
7. A system according to claim 2, wherein the inflatable structure is made of an elastomer such that the internal pressure is higher than the external static pressure of the surrounding water.
8. A system according to claim 2, wherein the inflatable structure (101) is housed in an enclosure with an opening for seawater displacement.
9. A system according to claim 1, wherein the storage vessel comprises a flexible membrane or bladder housed in a pressure vessel which separates the pressure vessel into two compartments, the lower compartment including an opening for receiving fluid thereby expanding the membrane or bladder upwards, the upper compartment containing motive fluid such that the membrane or bladder can be expanded downwards when the fluid is discharged from the upper compartment.
10. A system according to claim 9, wherein the compartments are at a pressure of up to 100 barg when both are substantially filled with fluid, and around 50 barg when the lower compartment is substantially empty.
11. A system according to claim 2, wherein the gas is stored under pressure without the need for a rigid thick walled pressure vessel.
12. A system according to claim 1, wherein the system may be used as a dewpoint control unit to recover condensates from the gas by capturing accumulated condensed liquids as gas is directed from the storage vessel.
13. A system according to claim 1, wherein the storage vessel is used as temporary buffer storage of CO.sub.2 that is separated offshore from natural gas.
14. A system according to claim 1, wherein a leak detection line is provided and routed to the surface facility for detection of gas leaks from the storage vessel.
15. A system according to claim 14, wherein the leak detection line is an annulus bleed line and detection of hydrocarbon fluid therein is indicative of a leak.
16. A system according to claim 14, wherein a blowdown of the gas within the storage vessel is initiated if a leak is detected.
17. A system according to claim 1, wherein gas is transferred between the surface facility and the storage vessel and/or the gas carrier based pressure vessel isobarically.
18. A system according to claim 17, wherein the gas carrier based pressure vessel is prefilled with a liquid which is inert to gas for pressure equalization when connected to the storage vessel, and the liquid is pumped into the storage vessel to displace the gas such that it is routed to the gas carrier based pressure vessel using a pump of sufficient power to overcome friction losses and/or static head.
19. A method of storing subsea gas comprising directing fluid to or from an inflatable structure located underwater via pipelines, the pipelines being connectable to surface facilities and/or gas carrier ships for sending or receiving fluid respectively.
20. A method of transferring gas comprising the steps of: i. storing compressed gas from a production facility in a buffer storage pressure vessel at a first flow rate; ii. connecting a gas carrier-based pressure vessel to the buffer storage pressure vessel, said gas carrier-based pressure vessel being prefilled with a liquid, which is inert to gas, at or around atmospheric pressure; iii. equalising the pressure between the carrier-based pressure vessel and the buffer storage pressure vessel; and iv. transferring liquid from the gas carrier-based pressure vessel to the buffer storage pressure vessel; wherein the liquid transferred from the gas carrier-based pressure vessel to the buffer storage pressure vessel displaces the gas such that it is routed to the gas carrier-based pressure vessel with substantially no pressure loss at a second flow rate which is significantly higher than the first flow rate.
21. The method according to claim 20, wherein after the buffer storage vessels are substantially filled with liquid and the gas has been displaced isobarically to the gas carrier-based pressure vessels, liquid in the buffer storage vessel is routed to one or more liquid surge tanks on the gas carrier, typically operated at or around atmospheric pressure.
22. The method according to claim 20, wherein the buffer storage pressure vessel and/or the gas carrier-based pressure vessel are vertical or inclined, each having at least one port for liquid, and at least one port for gas, typically at the bottom and the top thereof respectively.
23. The method according to claim 20, wherein the gas in the gas carrier-based pressure vessel is displaced by liquid to transfer the gas to a shore based gas storage vessel with substantially no pressure loss at a third flow rate which is significantly higher than the first flow rate.
24. The method according to claim 23, wherein the gas storage pressure vessels at the shore base are prefilled with liquid prior to connection with the gas carrier-based pressure vessels for isobaric gas transfer from gas carrier to shore base.
25. The method according to claim 23, wherein the third flow rate is higher than the second flow rate.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0054] It will be convenient to further describe the present invention with respect to the accompanying drawings that illustrate possible arrangements of the invention. Other arrangements of the invention are possible, and consequently the particularity of the accompanying drawings is not to be understood as superseding the generality of the preceding description of the invention.
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
DETAILED DESCRIPTION
[0072]
[0073] In the following description, reference is made to CNG but may be applicable to CO.sub.2, H.sub.2 or any other gases to be stored and transferred at elevated pressures.
[0074] The system (100) enables storage of large volumes of gas at a host facility which allows for eliminating and monetizing flare gas and to develop stranded fields. Storage of gas produced in a subsea buffer storage facility is used to mitigate premium space requirements and also to mitigate safety concerns associated with storage of large volumes of gas on a surface host facility.
[0075] As the differential pressure between the gas in the system and the surrounding seawater is virtually nil the system will effectively not be a net pressure containing vessel. Although the gas will be stored in the balloon (101) under pressure, it need not be designed for positive pressure containment.
[0076] Advantageously the system (100) allows large volumes of gas to be stored under pressure without the need for a thick walled pressure vessel. In addition, as the balloon (101) is inflatable depending on the gas volume contained, the pressure of the gas is in the balloon (101) is always constant i.e. equivalent to the static head of the surrounding water. This is highly beneficial as both the supply and return pressure to and from the balloon (101) remains constant always, irrespective of its level of inflation. This in turn will significantly reduce the complexity and duty of surface facilities compression system. As such the system as described above allows for isobaric (constant pressure) gas transfer for the loading operation and unloading operation of the SGCS without containment pressure loss, apart from losses due to static head and friction.
[0077] Further, a gravity base (103) is provided for the balloon (101) to counteract buoyancy forces associated with the difference in gas density stored in the balloon (101) and the seawater. With this configuration, gas from the production facilities can be stored in the balloon (101) for a period of time, which may be hours or days, depending on the gas production rate and the capacity of the balloon (101).
[0078]
[0079]
[0080] Once a leak is detected at the surface facilities, a blowdown of the gas contained within the balloon (101) may be initiated, either automatically or by manual initiation as seen in
[0081] Gas produced at the surface facilities is routed to the balloon or bladder, if required via a compressor, depending on whether the pressure of the gas is adequate for delivery subsea as shown in
[0082] During this period, as the balloon (101) is being deflated with gas being evacuated to a CNG Carrier (107), produced gas from the surface facilities will co-mingle with gas from the balloon (101) flowing to the CNG Carrier. This ensures that there is no flaring even under this operating scenario. It is to be appreciated that gas delivered from the balloon (101) to the surface facility will always be at a constant pressure, irrespective of the level of deflation of the balloon (101). This is highly beneficial as unlike evacuation or depressurization of gas from a pressure vessel where there will be a decay in pressure as gas is removed from the pressure vessel, in the case of the balloon (101), the gas delivery pressure remains constant from the fully inflated condition i.e. gas full to the fully deflated condition i.e. gas empty. This gas offloading mode is illustrated in
[0083] Depending on the requirements of the delivery pressure for the storage of gas at the CNG Carrier (107), a booster compressor may be required either on the surface facilities or at the CNG Carrier. If however the delivery pressure of the gas from the balloon (101) is higher than that required for storage at the CNG Carrier, a pressure letdown valve is provided instead.
[0084] As gas is stored in the balloon (101) under pressure and will be at cooler seabed temperatures, the system (100) may be used as a dewpoint control unit to recover condensates from the gas stream routed to the balloon (101). Condensed liquids that accumulate at the base of the balloon (101) will be captured at the surface facilities as gas is drawn off from the (101) during the offloading mode of operation as seen in
[0085] In addition, as required, to further condition the gas to export gas requirements, and/or to extract more condensates from the gas stream, the gas may be further dewpointed at the surface facilities, upstream of the booster compression, if provided, prior to being exported. This will enhance valuable condensate recovery and increase revenue.
[0086] With the above strategy of providing a cost effective method of storing large gas volumes in the vicinity of the production facility, the CNG Carrier (107) only needs to pick the gas parcels intermittently, without the need for continuous station keeping to collect gas as it is produced.
[0087] In addition, the system (100) may be expanded to allow a single CNG Carrier to service multiple fields depending on the gas production rates, balloon capacity and the CNG Carrier capacity as seen in
[0088] In another embodiment of this invention, the system (100) is used as temporary buffer storage of CO.sub.2 that is separated offshore from natural gas. Conventionally CO.sub.2 separated from natural gas is either vented, which causes environmental damage, or reinjected into a disposal reservoir, which is energy consuming and is costly. It will be beneficial if the CO.sub.2 separated can be utilized to extract economic value without causing environmental damage, like injection into a reservoir for Enhanced Oil Recovery (EOR). However in most cases, the fields that can utilize CO.sub.2 for EOR purposes are remotely located from the producer of CO.sub.2. To ensure continuous removal of CO.sub.2 produced, either a pipeline is required, which may be expensive or multiple carrier vessels are required, which again is expensive and not commercially viable in many cases. The subsea gas storage system (100) may be utilized to reduce the logistic requirements to transport the CO.sub.2 produced to the end user destination.
[0089] Similarly, for large flue gas emitters like power plants both onshore and offshore, whilst there are technologies to extract environmentally damaging CO.sub.2 from flue gas, the challenge has been for cost effective usage and/or disposal of the removed CO.sub.2 from flue gases. Subsea buffer storage of CO.sub.2, similar to that detailed above would facilitate cost effective transport and utilization of the CO.sub.2 removed from flue gas.
[0090] Whilst the subsea gas storage system (100) is an ideal application for relatively deep water applications, for more shallow water applications, the system becomes fairly limited as the standard volume of gas that can be accommodated in the same volume of bladder or balloon is reduced. For example, 15 million standard cubic feet (MMscf) of gas stored at 1000 m water depth can be accommodated in a bladder volume of approximately 4500 m.sup.3. The same gas standard volume to be stored at a water depth of 50 m will require a bladder volume of approximately 90,000 m.sup.3! Apart from this, the buoyancy loads will become unmanageable to be practically viable for these volumes.
[0091] To overcome this, another embodiment of this invention utilizes a pressure vessel designed using highly elastic and strong material, like an elastomer, that is inflatable and deflatable depending on the amount of gas stored in the vessel. Examples of highly elastic and strong material include NORSelast which is a polyurethane elastomer. This will enable the vessel to expand under positive differential pressure i.e. internal gas pressure being higher than the external static pressure of the seawater, thus significantly increasing the storage pressure and capacity of the subsea storage system.
[0092] It is also noted in some cases, the fluid may be in the liquid phase under the seawater pressure depth and temperature conditions. This is acceptable provided there is sufficient head within the balloon to overcome the static head of the liquid column as the fluid is delivered back to the surface production system.
[0093] In a further embodiment of the invention, particularly for shallow water cases where an inflatable bag may pose challenges with respect to size due the very low static pressure of the surrounding seawater and exposure to severe wave conditions in the proximity of the seawater surface, a pressure vessel with a highly flexible bladder can be utilised.
[0094] A conventional pressure vessel will completely depressurize the vessel as the gas is emptied, resulting in deep chilling of the gas due to expansion cooling and also result in very low delivery pressure and flowrate of the gas as the vessel is depressurized. This will entail the requirement of additional heating and recompression system at the surface facilities, among others. To mitigate this, a highly flexible membrane/bladder is provided within the vessel with pressurized motive fluid such as inert gas on one side and process gas on the other side of the bladder. This configuration will minimize the pressure variation of the gas during the filling and emptying operation and thus minimize the chilling of gas when the vessel is emptied. In addition the delivery pressure to the surface facilities will be relative high and within a narrow band thus minimizing recompression requirements.
[0095] With reference to
[0096] With further reference to
[0097] However, with reference to
[0098] The intent of the configuration is to store and deliver gas between pressures of 50 barg to 100 barg. Advantageously the pressure differential at the membrane will be minimal or whatever is required to achieve the desired expansion of the membrane.
[0099] It will be appreciated by persons skilled in the art that the present invention may also include further additional modifications made to the system which does not affect the overall functioning of the system.
[0100] A further embodiment of this invention is the method of gas transfer from the production facility to the end user as CNG.
[0101] However the invention utilizes constant pressure or isobaric gas transfer to facilitate the gas transfer operation. For the gas transfer from a platform based storage facility, assuming in this case the CNG is stored in pressure vessels, the gas transfer to the shuttle CNG Carrier (107) is depicted in
[0102] If the platform based storage system is a subsea inflatable balloon, as detailed in the previous embodiment of this invention, the gas transfer operation to the CNG Carrier will not be as seen in
[0103] As seen in
[0104] As seen in
[0105] As seen in
[0106] At this stage the gas outlet/inlet lines of the vessels are closed and the liquid outlet of the vessels at the CNG Carrier is closed. The liquid line from the platform at the CNG Carrier is lined-up to a liquid surge drum operating at low pressure, preferably close to atmospheric pressure. Once this line-up is done, liquids in the platform based vessels will backflow back to the CNG Carrier and into the liquid surge drum. Upon emptying of the vessels of liquid, as detected by the level instruments at the vessels, the liquid outlet line at the vessels is isolated and the gas transfer operation is complete.
[0107] For example, if the gas is to be transferred from the platform based system to the CNG Carrier based system at a rate of 120 MMscfd when gas is stored at a pressure of 250 barg and 45 C., the actual volumetric gas flow rate will be 533 m.sup.3/h and the liquid transfer rate will be the same. If friction losses due to liquid transfer is 5 bar, the pump head will need to be at least 5 bar. This results in a pump absorbed power of approximately 110 KW. If however, the gas is transferred using the conventional system of decompression and recompression, the compression power requirements is expected to be more than 10 MW. This is assuming that initially the gas will free flow to equalize pressure between the fully gas loaded vessels on the platform and the empty vessels at the CNG Carrier until flow declines to a threshold value. After that, the compressor kicks-in to depressurize the platform based vessels down to approximately 30 barg and pressurize the CNG Carrier based vessels to 250 barg. In addition, there is also heating duty requirements and the associated utilities to provide the heating duties to mitigate the expansion chilling effects as gas is depressurized from the platform based vessels.
[0108] As can be seen from the example above, there is significant power savings and reduction in system complexity with this embodiment of the invention. The system also allows for a substantially complete emptying of the platform based vessels. Being significantly less complex to operate, the system also allows fast transfer of gas thus allowing the CNG Carrier to station keep at the platform only for a short duration. This enables the CNG Carrier to collect gas from multiple facilities in a milk run configuration. Liquid inventory carried by the CNG Carrier to be used for the constant pressures i.e. isobaric gas transfer operation can be optimized and minimized by segmenting the pressure vessels on the platform based vessels and the CNG Carrier based vessels with valvings as appropriate. Liquid carry-over into the gas lines are not a concern, unless it is in significant quantities as the system is a closed loop system which will ultimately end-up at the CNG Carrier in any case. Proper design provisions are to be provided to minimize liquid carry-over into the gas line for efficient gas transfer.
[0109] Upon completion of the operation, the jumper lines connecting the CNG Carrier with the platform will be disconnected and the CNG Carrier will continue its milk run to the next platform for gas collection. During this transit, liquids from the liquid surge drum will be used to fill-up the empty pressure vessels designated to be filled with gas from the next platform or offshore facility where a similar methodology is used for constant pressure gas transfer.
[0110] Upon completion of its milk run to collect gas from multiple offshore facilities, the CNG Carrier will finally offload the gas cargo at the gas reception facility which may be an onshore base. In the case when the gas is offload to onshore based gas storage pressure vessels, the gas is transferred in a similar manner at constant pressure to the shore based pressure vessels. In this case, the liquid inventory is managed from the shore based facilities as illustrated in
[0111] Similarly, for the gas transfer for the downstream systems, like transfer of CNG from the shore based storage vessels to CNG transportation trucks, a similar methodology of isobaric gas transfer, as described above may be used.
[0112]
[0113] The system is used as a cost effective means of temporary storage of gas offshore. The system is also used as an energy efficient means of transferring gas from offshore storage system to gas carrier storage and from gas carrier storage system to the onshore base storage system and, as applicable, from the onshore base storage system to the CNG transportation trucks and then to the CNG storage at the end user facility. This avoids high compression or pumping power requirements for the gas transfer operation, avoidance of expansion/JT cooling effects and the associated heating requirements for the gas transfer operation. Further, the system operates as a milk run configuration as illustrated in
[0114] While the description above is in reference to a CNG system, it is to be appreciated that this invention may be similarly utilized for energy efficient transfer of any pressurized gas, like H.sub.2 or CO.sub.2. In the above, where offshore platform or FPSO is referenced, it is noted that these are only referenced as examples and may also be understood to be any offshore production facility, either fixed or floating.