Internal Meshing Cylindrical Gear Pair With Constant Meshing Characteristics Constructed Tooth Pair
20240401684 ยท 2024-12-05
Inventors
- Bingkui CHEN (Chongqing, CN)
- Fei LIU (Chongqing, CN)
- Luhe ZHANG (Chongqing, CN)
- Yonghong CHEN (Chongqing, CN)
- Changyan PENG (Chongqing, CN)
- Wenjun LUO (Chongqing, CN)
- Chaoyang LI (Chongqing, CN)
Cpc classification
F16H2055/0893
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H55/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H55/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided is an internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair. The internal meshing cylindrical gear pair with a constructed tooth pair includes an external cylindrical gear with a constructed tooth pair and an internal cylindrical gear with a constructed tooth pair based on conjugate curves. In the present disclosure, normal tooth profile curves of the external cylindrical gear with a constructed tooth pair and the internal cylindrical gear with a constructed tooth pair are continuous combined curves with the same curve shape, which facilitates machining by the same cutter. A common normal at an inflection point or a tangent point of the continuous combined curve passes through a pitch point of the gear pair, and a position of the inflection point or the tangent point can be adjusted as required, so as to adjust a sliding ratio of the gear pair.
Claims
1. An internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair, comprising an external cylindrical gear with a constructed tooth pair and an internal cylindrical gear with a constructed tooth pair as a pair based on conjugate curves, wherein a normal tooth profile curve .sub.s1 of the external cylindrical gear with a constructed tooth pair and a normal tooth profile curve .sub.s2 of the internal cylindrical gear with a constructed tooth pair are continuous combined curves .sub.L with the same curve shape, and the continuous combined curves .sub.L comprise a combined curve .sub.L1 of an odd power function curve and a tangent at an inflection point thereof, a combined curve .sub.L2 of a sine function curve and a tangent at an inflection point thereof, a combined curve .sub.L3 of an epicycloid function curve and a tangent at an inflection point thereof, a combined curve .sub.L4 of an odd power function, a combined curve .sub.L5 of a sine function, or a combined curve .sub.L6 of an epicycloid function; the continuous combined curve is formed by two continuous curves, a connection point of the two continuous curves is an inflection point or a tangent point of the continuous combined curve, and the inflection point or the tangent point of the continuous combined curve is a designated point located on a meshing force action line of the internal meshing cylindrical gear pair with a constructed tooth pair; and the normal tooth profile curves are swept along given conjugate curves to obtain tooth surfaces of the external cylindrical gear with a constructed tooth pair and the internal cylindrical gear with a constructed tooth pair.
2. The internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair according to claim 1, wherein when the continuous combined curve .sub.L is the combined curve .sub.L1 of the odd power function curve and the tangent at the inflection point thereof, the continuous combined curve .sub.L is formed by an odd power function curve .sub.L12 and a tangent .sub.L11 at an inflection point of the odd power function curve; a rectangular coordinate system is established at the tangent point of the continuous combined curve, and an equation of the combined curve .sub.L1 of the odd power function curve and the tangent at the inflection point thereof is as follows:
3. The internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair according to claim 1, wherein when the continuous combined curve .sub.L is the combined curve .sub.L2 of the sine function curve and the tangent at the inflection point thereof, the continuous combined curve .sub.L is formed by a sine function curve .sub.L22 and a tangent .sub.L21 at an inflection point of the sine function curve; a rectangular coordinate system is established at the tangent point of the continuous combined curve, and an equation of the combined curve .sub.L2 of the sine function curve and the tangent at the inflection point thereof is as follows:
4. The internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair according to claim 1, wherein when the continuous combined curve .sub.L is the combined curve .sub.L3 of the epicycloid function curve and the tangent at the inflection point thereof, the continuous combined curve .sub.L is formed by an epicycloid function curve .sub.L32 and a tangent .sub.L31 at an inflection point of the epicycloid function curve; a rectangular coordinate system is established at the tangent point of the continuous combined curve, and an equation of the combined curve .sub.L3 of the epicycloid function curve and the tangent at the inflection point thereof is as follows:
5. The internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair according to claim 1, wherein when the continuous combined curve .sub.L is the combined curve .sub.L4 of the odd power function, the continuous combined curve .sub.L is formed by a first odd power function curve .sub.L41 and a second odd power function curve .sub.L42; a rectangular coordinate system is established at the inflection point of the continuous combined curve, and an equation of the combined curve .sub.L4 of the odd power function is as follows:
6. The internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair according to claim 1, wherein when the continuous combined curve .sub.L is the combined curve .sub.L5 of the sine function, the continuous combined curve .sub.L is formed by a first sine function curve .sub.L51 and a second sine function curve .sub.L52; a rectangular coordinate system is established at the inflection point of the continuous combined curve, and an equation of the combined curve .sub.L5 of the sine function is as follows:
7. The internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair according to claim 1, wherein when the continuous combined curve .sub.L is the combined curve .sub.L6 of the epicycloid function, the continuous combined curve .sub.L is formed by a first epicycloid function curve .sub.L61 and a second epicycloid function curve .sub.L62; a rectangular coordinate system is established at the inflection point of the continuous combined curve, and an equation of the combined curve .sub.L6 of the epicycloid function is as follows:
8. The internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair according to claim 2, wherein a curve equation of the normal tooth profile curve .sub.s1 of the external cylindrical gear with a constructed tooth pair obtained by rotating the continuous combined curve .sub.L around an origin of the rectangular coordinate system by an angle .sub.1 is as follows:
9. The internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair according to claim 8, wherein a curve equation of the normal tooth profile curve .sub.s2 of the internal cylindrical gear with a constructed tooth pair obtained by rotating the normal tooth profile curve .sub.s1 of the external cylindrical gear with a constructed tooth pair around the origin of the rectangular coordinate system by an angle of 180 is as follows:
10. The internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair according to claim 8, wherein a tooth surface 21 of the external cylindrical gear with a constructed tooth pair is obtained by sweeping the normal tooth profile curve .sub.s1 of the external cylindrical gear with a constructed tooth pair along a given helix, with a tooth surface equation as follows:
11. The internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair according to claim 9, wherein a tooth surface 22 of the internal cylindrical gear with a constructed tooth pair is obtained by sweeping the normal tooth profile curve .sub.s2 of the internal cylindrical gear with a constructed tooth pair along a given helix, with a tooth surface equation as follows:
12. The internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair according to claim 1, wherein a contact ratio of the internal meshing cylindrical gear pair with a constructed tooth pair is designed as an integer to achieve transmission at a constant meshing stiffness.
13. The internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair according to claim 3, wherein a curve equation of the normal tooth profile curve .sub.s1 of the external cylindrical gear with a constructed tooth pair obtained by rotating the continuous combined curve .sub.L around an origin of the rectangular coordinate system by an angle .sub.1 is as follows:
14. The internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair according to claim 4, wherein a curve equation of the normal tooth profile curve .sub.s1 of the external cylindrical gear with a constructed tooth pair obtained by rotating the continuous combined curve .sub.L around an origin of the rectangular coordinate system by an angle .sub.1 is as follows:
15. The internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair according to claim 5, wherein a curve equation of the normal tooth profile curve .sub.s1 of the external cylindrical gear with a constructed tooth pair obtained by rotating the continuous combined curve .sub.L around an origin of the rectangular coordinate system by an angle .sub.1 is as follows:
16. The internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair according to claim 6, wherein a curve equation of the normal tooth profile curve .sub.s1 of the external cylindrical gear with a constructed tooth pair obtained by rotating the continuous combined curve .sub.L around an origin of the rectangular coordinate system by an angle .sub.1 is as follows:
17. The internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair according to claim 7, wherein a curve equation of the normal tooth profile curve .sub.s1 of the external cylindrical gear with a constructed tooth pair obtained by rotating the continuous combined curve .sub.L around an origin of the rectangular coordinate system by an angle .sub.1 is as follows:
18. The internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair according to claim 13, wherein a curve equation of the normal tooth profile curve .sub.s2 of the internal cylindrical gear with a constructed tooth pair obtained by rotating the normal tooth profile curve .sub.s1 of the external cylindrical gear with a constructed tooth pair around the origin of the rectangular coordinate system by an angle of 180 is as follows:
19. The internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair according to claim 14, wherein a curve equation of the normal tooth profile curve .sub.s2 of the internal cylindrical gear with a constructed tooth pair obtained by rotating the normal tooth profile curve .sub.s1 of the external cylindrical gear with a constructed tooth pair around the origin of the rectangular coordinate system by an angle of 180 is as follows:
20. The internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair according to claim 15, wherein a curve equation of the normal tooth profile curve .sub.s2 of the internal cylindrical gear with a constructed tooth pair obtained by rotating the normal tooth profile curve .sub.s1 of the external cylindrical gear with a constructed tooth pair around the origin of the rectangular coordinate system by an angle of 180 is as follows:
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] To describe the technical solutions in embodiments of the present disclosure or in the prior art more clearly, the accompanying drawings required for the embodiments are briefly described below. Apparently, the accompanying drawings in the following description show merely some embodiments of the present disclosure, and those of ordinary skill in the art may still derive other accompanying drawings from these accompanying drawings without creative efforts.
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039] In the figures: 1External cylindrical gear with a constructed tooth pair, 2Internal cylindrical gear with a constructed tooth pair.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0040] The technical solutions of the embodiments of the present disclosure are clearly and completely described below with reference to accompanying drawings in the embodiments of the present disclosure. Apparently, the described embodiments are merely some rather than all of the embodiments of the present disclosure. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present disclosure without creative efforts shall fall within the protection scope of the present disclosure.
[0041] In order to make the above objective, features and advantages of the present disclosure clearer and more comprehensible, the present disclosure will be further described in detail below in combination with accompanying drawings and specific implementations.
[0042] As shown in
[0043] In the embodiment of the present disclosure, basic parameters of the internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair are as follows: Normal module m=8, number of teeth of the external cylindrical gear 1 with a constructed tooth pair: z.sub.1=20, number of teeth of the internal cylindrical gear 2 with a constructed tooth pair: z.sub.2=82, addendum coefficient h.sub.a*=0.5, dedendum coefficient h.sub.f*=0.5, tip clearance coefficient c*=0.2, addendum h.sub.a=4 mm, dedendum h.sub.f=5.6 mm, helix angle =15, and tooth width w=40 mm.
[0044] With a combined curve of an odd power function curve and a tangent at an inflection point thereof as an example, the combined curve of the odd power function curve and the tangent at the inflection point thereof was drawn in a rectangular coordinate system .sub.1(O.sub.1x.sub.1, y.sub.1), as shown in
[0045] where x.sub.10 and y.sub.10 are x-axis and y-axis coordinate values of the combined curve in the rectangular coordinate system .sub.1, respectively; a parameter/is an independent variable of the equation; and t.sub.1 and t.sub.2 are value ranges of the continuous curve.
[0046] A schematic diagram illustrating formation of a normal tooth profile of a gear pair with a constructed tooth pair having a combined curve of an odd power function curve and a tangent at an inflection point thereof as a tooth profile curve according to an embodiment of the present disclosure is shown in
[0047] The combined curve .sub.L1 of the odd power function curve and the tangent at the inflection point thereof rotates around the rectangular coordinate system .sub.1 by an angle of .sub.1=120 to obtain the normal tooth profile curve .sub.s1 of the external cylindrical gear 1 with a constructed tooth pair, with a curve equation as follows:
[0048] where x.sub.01 and you are x-axis and y-axis coordinate values of the normal tooth profile curve .sub.s1 of the external cylindrical gear 1 with a constructed tooth pair in the rectangular coordinate system .sub.1, respectively.
[0049] A normal tooth profile curve .sub.s2 of the internal cylindrical gear 2 with a constructed tooth pair is obtained by rotating the normal tooth profile curve .sub.s1 of the external cylindrical gear 1 with a constructed tooth pair around the rectangular coordinate system .sub.1 by an angle of 180, with a curve equation as follows:
[0050] where x.sub.02 and y.sub.02 are x-axis and y-axis coordinate values of the normal tooth profile curve .sub.s2 of the internal cylindrical gear 2 with a constructed tooth pair in the rectangular coordinate system .sub.1, respectively.
[0051]
[0052] A tooth surface .sub.1 of the external cylindrical gear 1 with a constructed tooth pair is obtained by sweeping the normal tooth profile curve .sub.s1 of the external cylindrical gear 1 with a constructed tooth pair along a given helix, with an equation of .sub.1 as follows:
[0053] where x.sub.1, y.sub.1 and z.sub.1 are coordinate values of the tooth surface of the external cylindrical gear 1 with a constructed tooth pair; and (1 is an angle of a given contact line.
[0054] Similarly, a tooth surface .sub.2 of the internal cylindrical gear 2 with a constructed tooth pair is obtained by sweeping the normal tooth profile curve .sub.s2 of the internal cylindrical gear 2 with a constructed tooth pair along a given helix, with a tooth surface equation as follows:
[0055] where x.sub.2, y.sub.2 and z.sub.2 are coordinate values of the tooth surface of the internal cylindrical gear 2 with a constructed tooth pair.
[0056]
[0057] In the embodiment of the present disclosure, the normal tooth profile curves of the external cylindrical gear 1 with a constructed tooth pair and the internal cylindrical gear 2 with a constructed tooth pair each may alternatively be a combined curve .sub.L2 of a sine function curve and a tangent at an inflection point thereof, a combined curve .sub.L3 of an epicycloid function curve and a tangent at an inflection point thereof, a combined curve .sub.L4 of an odd power function, a combined curve .sub.L5 of a sine function, or a combined curve .sub.L6 of an epicycloid function, with a curve equation as follows:
[0058] When the continuous combined curve .sub.L is the combined curve .sub.L2 of the sine function curve and the tangent at the inflection point thereof, the continuous combined curve .sub.L2 is formed by a sine function curve .sub.L22 and a tangent .sub.L21 at an inflection point of the sine function curve; a rectangular coordinate system is established at the tangent point of the continuous combined curve, and an equation of the combined curve .sub.L2 of the sine function curve and the tangent at the inflection point thereof is as follows:
[0059] where a parameter/is an independent variable of the equation; t.sub.1 and t.sub.2 are value ranges of the continuous curve; a and b are coefficients of the equation; x.sub.20 and y.sub.20 are x-axis and y-axis coordinate values of the combined curve in the rectangular coordinate system, respectively; and k is a slope of the tangent at the inflection point of the sine function curve.
[0060] When the continuous combined curve .sub.L is the combined curve .sub.L3 of the epicycloid function curve and the tangent at the inflection point thereof, the continuous combined curve .sub.L3 is formed by an epicycloid function curve .sub.L32 and a tangent .sub.L31 at an inflection point of the epicycloid function curve; a rectangular coordinate system is established at the tangent point of the continuous combined curve, and an equation of the combined curve .sub.L3 of the epicycloid function curve and the tangent at the inflection point thereof is as follows:
[0061] where a parameter t is an independent variable of the equation; t.sub.1 and t.sub.2 are value ranges of the continuous curve; a and b are coefficients of the equation; R and r are radii of a cycloidal moving circle and fixed circle, respectively; e is an eccentric distance; x.sub.30 and y.sub.30 are x-axis and y-axis coordinate values of the combined curve in the rectangular coordinate system, respectively; and k is a slope of the tangent at the inflection point of the epicycloid function curve.
[0062] When the continuous combined curve .sub.L is the combined curve .sub.L4 of the odd power function, the continuous combined curve .sub.L4 is formed by a first odd power function curve .sub.L41 and a second odd power function curve .sub.L42; a rectangular coordinate system is established at the inflection point of the continuous combined curve, and an equation of the combined curve .sub.L4 of the odd power function is as follows:
[0063] where a parameter t is an independent variable of the equation; t.sub.1 and t.sub.2 are value ranges of the continuous curve; a and b are coefficients of the equation; n1 and n2 are degrees of the independent variable and are positive integers; and x.sub.40 and y.sub.40 are x-axis and y-axis coordinate values of the combined curve in the rectangular coordinate system, respectively.
[0064] When the continuous combined curve .sub.L is the combined curve .sub.L5 of the sine function, the continuous combined curve .sub.L5 is formed by a first sine function curve .sub.L51 and a second sine function curve .sub.L52; a rectangular coordinate system is established at the inflection point of the continuous combined curve, and an equation of the combined curve .sub.L5 of the sine function is as follows:
[0065] where a parameter t is an independent variable of the equation; t.sub.1 and 2 are value ranges of the continuous curve; a.sub.1, b.sub.1, a.sub.2 and b.sub.2 are coefficients of the equation; and x.sub.50 and y.sub.50 are x-axis and y-axis coordinate values of the combined curve in the rectangular coordinate system, respectively.
[0066] When the continuous combined curve .sub.L is the combined curve .sub.L6 of the epicycloid function, the continuous combined curve .sub.L6 is formed by a first epicycloid function curve .sub.L61 and a second epicycloid function curve .sub.L62; a rectangular coordinate system is established at the inflection point of the continuous combined curve, and an equation of the combined curve .sub.L6 of the epicycloid function is as follows:
[0067] where a parameter t is an independent variable of the equation; t.sub.1 and t.sub.2 are value ranges of the continuous curve; R.sub.1 and r.sub.1 are radii of a first epicycloid moving circle and fixed circle, respectively, and R.sub.2 and r.sub.2 are radii of a second epicycloid moving circle and fixed circle, respectively; e is an eccentric distance; and x.sub.60 and y.sub.60 are x-axis and y-axis coordinate values of the combined curve in the rectangular coordinate system, respectively.
[0068] In the present disclosure, the inflection point or the tangent point of the continuous combined curve is as follows:
[0069] (1) When the continuous combined curve is a combined curve of an odd power function, a combined curve of a sine function or a combined curve of an epicycloid function, a connection point of the continuous combined curve is an inflection point, that is, a concave-convex boundary point of the curve, a second derivative of the curve is zero at this point, and second order derivative signs near two sides of this point are opposite;
[0070] (2) when the combined curve is a combined curve of an odd power function curve and a tangent at an inflection point thereof, a combined curve of a sine function curve and a tangent at an inflection point thereof, or a combined curve of an epicycloid and a tangent at an inflection point thereof, a connection point of the combined curve is an inflection point of the odd power function curve, the sine function curve or the epicycloid (meaning the same as (1)), which is also a tangent point of the odd power function curve, the sine function curve or the epicycloid at the tangent.
[0071] At the inflection point or the tangent point of the continuous combined curve, the curvature of the curve is zero, that is, the curvature radius tends to infinity. When the continuous combined curve is the combined curve of the odd power function, the combined curve of the sine function, or the combined curve of the epicycloid function, the curvature radii on two sides of the inflection point tend to infinity; or when the continuous combined curve is the combined curve of the odd power function curve and the tangent at the inflection point thereof, the combined curve of the sine function curve and the tangent at the inflection point thereof, or the combined curve of the epicycloid function curve and the tangent at the inflection point thereof, the curvature radius at the inflection point on the side of the odd power function curve, the sine function curve or the epicycloid function curve tends to infinity, and the curvature radius on the side of the tangent is infinite. The curvature radius of the combined curve is calculated based on given parameters in the embodiment, as shown in
[0072] In the present disclosure, the inflection point or the tangent point of the continuous combined curve is a designated point located on a meshing force action line of the gear pair. The designated point is specifically defined as a given point at a pitch point or near the pitch point on the meshing force action line of the internal meshing cylindrical gear pair with a constructed tooth pair that is a straight line which forms a certain angle (pressure angle) with a horizontal axis by means of the pitch point.
[0073] According to the principle of gear meshing, it can be known that there is no relative sliding between tooth surfaces when the internal meshing cylindrical gear pair with a constructed tooth pair meshes at the pitch point.
[0074] Further, when the internal meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair that has the same tooth profile of the continuous combined curves has a contact ratio designed as an integer, the meshing stiffness of the internal meshing cylindrical gear pair with a constructed tooth pair is a constant, and at this time, a meshing force of the internal meshing cylindrical gear pair with a constructed tooth pair at any meshing position is determined. Therefore, when the contact ratio is designed as an integer, the internal meshing cylindrical gear pair with a constructed tooth pair having the same tooth profile of the continuous combined curves has a constant meshing state at any time, which effectively ensures stability of dynamic meshing performance of the internal meshing cylindrical gear pair with a constructed tooth pair and can effectively reduce vibration noise of the internal meshing cylindrical gear pair with a constructed tooth pair.
[0075] Specific examples are used herein to explain the principles and embodiments of the present disclosure. The foregoing description of the embodiments is merely intended to help understand the method of the present disclosure and its core ideas; besides, various modifications may be made by those of ordinary skill in the art to specific embodiments and the scope of application in accordance with the ideas of the present disclosure. In conclusion, the content of the description shall not be construed as limitations to the present disclosure.