SEMICONDUCTOR LASER DEVICE AND PROJECTION DEVICE
20220344905 · 2022-10-27
Inventors
Cpc classification
H01S5/026
ELECTRICITY
H01S5/4012
ELECTRICITY
H01S5/34
ELECTRICITY
G02B26/101
PHYSICS
H01S5/4093
ELECTRICITY
H01S5/0071
ELECTRICITY
G02B27/281
PHYSICS
International classification
H01S5/34
ELECTRICITY
Abstract
A semiconductor laser device comprises an active layer having a main extension plane, a first cladding layer and a second cladding layer where the active layer is arranged between the first and second cladding layer in a direction perpendicular to the main extension plane, at least one first emission region and at least one second emission region arranged next to each other in a direction parallel to the main extension plane, a light-outcoupling surface parallel to the main extension direction and arranged on a side of the second cladding layer opposite to the active layer, and a photonic crystal layer arranged in the first cladding layer or in second cladding layer. The photonic crystal layer may include a first photonic crystal structure in the first emission region and a second photonic crystal structure in the second emission region where the first and the second photonic crystal structures are different.
Claims
1. A semiconductor laser device comprising: an active layer having a main extension plane; a first cladding layer and a second cladding layer; wherein the active layer is arranged between the first cladding layer and the second cladding layer in a direction perpendicular to the main extension plane; at least one first emission region and at least one second emission region arranged next to each other in a direction parallel to the main extension plane; a light-outcoupling surface parallel to the main extension direction and arranged on a side of the second cladding layer opposite to the active layer; a photonic crystal layer arranged in the first cladding layer or in the second cladding layer; wherein the photonic crystal layer comprises a first photonic crystal structure in the first emission region and a second photonic crystal structure in the second emission region; and wherein the first photonic crystal structure and the second photonic crystal structure are different.
2. The semiconductor laser device according to claim 1, wherein the photonic crystal layer is arranged in the first cladding layer.
3. The semiconductor laser device according to claim 1, wherein the photonic crystal layer is arranged in the second cladding layer.
4. The semiconductor laser device according to claim 1, wherein the first photonic crystal structure comprises a two-dimensional lattice-like first matrix of discontinuities in the photonic crystal layer and the second photonic crystal structure comprises a two-dimensional lattice-like second matrix of discontinuities in the photonic crystal layer; wherein the two-dimensional lattice-like first matrix and the two-dimensional lattice like second matrix differ in regard to one or more parameters selected from the group comprising a lattice constant, a density of discontinuities, a mean size of discontinuities, a material of discontinuities, or combinations thereof.
5. The semiconductor laser device according to claim 4, wherein the discontinuities are formed by holes.
6. The semiconductor laser device according to claim 1, further comprising at least one third emission region, wherein the photonic crystal layer comprises a third photonic crystal structure in the third emission region and wherein the third photonic crystal structure is different as compared to both the first photonic crystal structure and the second photonic crystal structure.
7. The semiconductor laser device according to claim 1, wherein the at least one first emission region comprises a plurality of first emission regions; and wherein the at least one second emission region comprises a plurality of second emission regions.
8. A projection device comprising: a plurality of photonic crystal semiconductor laser devices; and an optics system arranged directly downstream from the photonic crystal semiconductor laser devices for directing a first light and a second light onto an image plane; wherein the plurality of photonic crystal semiconductor laser devices comprises at least a first photonic crystal semiconductor laser device configured to emit the first light with a first color; wherein the plurality of photonic crystal semiconductor laser devices comprises at least a second photonic crystal semiconductor laser device configured to emit the second light with a second color being different from the first color.
9. The projection device according to claim 8, wherein each of the plurality of photonic crystal semiconductor laser devices comprises: an active layer having a main extension plane; a first cladding layer and a second cladding layer; wherein the active layer is arranged between the first cladding layer and the second cladding layer in a direction perpendicular to the main extension plane; at least one first emission region and at least one second emission region arranged next to each other in a direction parallel to the main extension plane; a light-outcoupling surface parallel to the main extension direction and arranged on a side of the second cladding layer opposite to the active layer; a photonic crystal layer arranged in the first cladding layer or in the second cladding layer; wherein the photonic crystal layer comprises a first photonic crystal structure in the first emission region and a second photonic crystal structure in the second emission region; and wherein the first photonic crystal structure and the second photonic crystal structure are different.
10. The projection device according to claim 8, wherein the optics system comprises one or more scanning mirrors.
11. The projection device according to claim 8, wherein the optics system is free from any collimating optics arranged directly downstream of the plurality of photonic crystal semiconductor laser devices for collimating the light emitted by each of the semiconductor laser devices.
12. The projection device according to claim 8, wherein the optics system comprises a beam combining element.
13. The projection device according to claim 12, wherein the beam combining element comprises a lens and/or a beam deflection element.
14. The projection device according to claim 12, wherein the beam combining element is arranged directly downstream of the plurality of photonic crystal semiconductor laser devices.
15. The projection device according to claim 8, wherein the optics system comprises at least one liquid-crystal element.
16. The projection device according to claim 15, wherein the at least one liquid-crystal element is arranged directly downstream of the plurality of photonic crystal semiconductor laser devices.
17. The projection device according to claim 15, wherein the at least one liquid-crystal element is associated with all photonic crystal semiconductor laser devices.
18. The projection device according to claim 15, wherein the at least one liquid-crystal element comprises a plurality of liquid-crystal elements, wherein each of liquid-crystal element of the plurality of liquid-crystal elements is associated with exactly one photonic crystal semiconductor laser device of the plurality of photonic crystal semiconductor laser devices.
19. The projection device according to claim 15, wherein the at least one liquid-crystal element is arranged downstream of a beam combining element.
20. The projection device according to claim 15, wherein the optics system comprises one or more polarizers arranged downstream of the at least one liquid-crystal element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0043] Further features, advantages and expediencies will become apparent from the following description of non-limiting embodiments in conjunction with the figures.
[0044]
[0045]
[0046]
[0047]
[0048] In the embodiments and figures, identical, similar or identically acting elements are provided in each case with the same reference numerals. The elements illustrated and their size ratios to one another should not be regarded as being to scale, but rather individual elements, such as for example layers, components, devices and regions, may have been made exaggeratedly large to illustrate them better and/or to aid comprehension.
DETAILED DESCRIPTION
[0049]
[0050] As shown in
[0051] The active layer 1 is a part of a semiconductor layer sequence 10 having a plurality of semiconductor layers, and has a main extension plane, indicated by the dot-dashed line, perpendicular to an arrangement direction of the layers of the semiconductor layer sequence 10. Directions parallel to the main extension plane of the active layer 1 are denoted as lateral directions, while the arrangement direction of the layers of the semiconductor layer sequence 10 may be denoted as a vertical direction. The light 99 generated in the active layer 1, and especially in the active region during operation of the photonic crystal semiconductor laser diode 100, may be emitted via a light-outcoupling surface 11, with a main radiation emission direction along the vertical direction.
[0052] For example, the active layer 1 may have exactly one active region and may include, for instance, an MQW structure for generating light. The active region may at least partially be defined by a contact surface of one or more electrical contact layers 2 with the semiconductor layer sequence 10, i.e., at least partially by a surface through which current is injected into the semiconductor layer sequence 10 and thus into the active layer 1. Although not shown in the figures, the active region may additionally be defined at least partially by structured semiconductor layers, such as current-spreading and/or current-delimiting layers in the semiconductor layer sequence 10. Moreover, the photonic crystal semiconductor laser device 100 may have one or more reflective layers that may contribute to the definition of an active region.
[0053] The semiconductor layer sequence 10 may be epitaxially grown. The semiconductor layers of the semiconductor layer sequence 10 may be arranged on a substrate 12 and may include a first cladding layer 3 and a second cladding layer 4. The active layer 1 is arranged between the first and the second cladding layer 3, 4 in a direction perpendicular to the main extension plane, i.e., along the vertical direction. The light-outcoupling surface 11 is arranged on a side of the second cladding layer 4 opposite to the active layer 1. The first cladding layer 3 is arranged between a rear surface 13, which may be a mounting surface of the photonic crystal semiconductor laser device 100, and the active layer 1, and the second cladding layer 4 is arranged between the active layer 1 and the light-outcoupling surface 11.
[0054] The semiconductor layer sequence 10 may include further semiconductor layers, such as, a buffer layer 14 and a semiconductor contact layer 15, as well as other semiconductor layers (not shown) like waveguide layers. The layers of the semiconductor layer sequence 10 may be based on a III-V compound semiconductor material system and may include further features as described above in the general part.
[0055] The semiconductor layer sequence 10 further includes a photonic crystal layer 5 with a photonic crystal structure 50. The photonic crystal 5 layer is optionally arranged in one of the cladding layers 3, 4. Accordingly, the photonic crystal layer 5 may be arranged in the first cladding layer 3 as shown in
[0056] The photonic crystal structure 50 may include a two-dimensional lattice-like matrix of discontinuities 51 in the photonic crystal layer 5 as shown in
[0057] The matrix of the discontinuities 51 may be arranged, for example, in a rectangular lattice as shown in
[0058] The discontinuities 51 have a first refractive index, whereas the medium surrounding the discontinuities 51, i.e., the material of the photonic crystal layer 5, has a second refractive index that is different from the first refractive index. In a non-limiting embodiment, the second refractive index is greater than the first refractive index. The medium surrounding the discontinuities 51, i.e., the bulk material of the photonic crystal layer 5, may be formed of a semiconductor material of the semiconductor layer sequence 10. The discontinuities 51 may include or be made of, for instance, SiO.sub.2 or air or another gas. In case of air or another gas, the discontinuities 51 may be formed by holes in the material of the photonic crystal layer 5.
[0059] The photonic crystal layer 5 may be a separate layer, meaning that the cladding layer 3, 4 with the photonic crystal layer 5 may include the photonic crystal layer 5 as a sublayer, as indicated by the dashed lines in
[0060] The distribution, shape and size of the discontinuities 51 may be regular, as shown in
[0061] The photonic crystal layer 5 provides an optical nanostructure having a periodic or nearly periodic refractive index distribution with dimensions nearly equal to the wavelength of the light produced in the active layer 1. In the semiconductor layer sequence 10, light is amplified and diffracted by the photonic crystal layer 5 arranged in the vicinity of the active layer 1. In a non-limiting embodiment, the photonic crystal layer 5 is arranged close to the active layer 1. For example, an additional reflector layer below the active layer 1 may enhance the output power of the light produced in the semiconductor layer sequence 10. However, it may also be possible that no additional resonator or mirror is necessary.
[0062] The photonic crystal layer 5 and the photonic crystal structure 50, i.e., the size, shape and distribution of the discontinuities 51, determine the emission characteristic. In other words, the wavelength of the emitted light 99 may be tuned by the properties of the photonic crystal structure 50, for instance by one or more of distribution, size and shape of the discontinuities 51 and lattice constant 59 of the matrix. The amplified light is output via the light-outcoupling surface 11 as a laser beam. Even with a large area of the active region and, thus, the emission region 9, which may be more than 100 μm or more than 200 μm in diameter. The photonic crystal semiconductor laser device 100 may provide a narrow spot beam pattern, such as having a narrow beam spread angle of less than 1° and with a circular shape, and a narrow spectral linewidth.
[0063]
[0064] As shown in
[0065] The photonic crystal layer 5 may include a first photonic crystal structure 50 in the first emission region 9 and a second photonic crystal structure 50′ in the second emission region 9′, where the first and the second photonic crystal structures 50, 50′ are different. In a non-limiting embodiment, the first photonic crystal structure 50 may include a two-dimensional lattice-like first matrix of discontinuities 51 in the photonic crystal layer 5, and the second photonic crystal structure 50′ may include a two-dimensional lattice-like second matrix of discontinuities 51 in the photonic crystal layer 5. The first and the second two-dimensional matrices may differ regarding one or more parameters chosen from a lattice constant 59, 59′, a density of discontinuities 51, a mean size of the discontinuities 51, a material of the discontinuities. The mean size of the discontinuities 51 of each of the photonic crystal structures 50, 50′ may be, for instance, an average diameter or an average area, measured in a plane parallel to the main extension plane of the active layer, of the discontinuities 51 of the respective photonic crystal structure 50, 50′. In the embodiment shown in
[0066] As described above, the wavelength of the light produced in the active layer and amplified in the photonic crystal semiconductor laser device 100 depends on the properties of the photonic crystal structure in an active region. Consequently, the photonic crystal semiconductor laser device 100 shown in
[0067] Due to the photonic crystal structures 50, 50′ in the photonic crystal layer 5, the photonic crystal semiconductor laser device 100 may thus be configured as a multi-wavelength emitter emitting at least two light beams with different wavelengths. In a non-limiting embodiment, the second wavelength may be slightly detuned with respect to the first wavelength.
[0068] For example, the first emission region may emit light with a central wavelength λ, while the second emission region may emit light with a central wavelength λ+Δλ. Both the light emitted by the first emission region and the light emitted by the second emission region may have a respective spectral width with, for example, an FWHM of several nm, for instance less than 10 nm or less than 5 nm. For example, Δλ may be equal to or greater than the FWHM. This may also mean that Δλ may range from about 2 nm to about 10 nm or from about 2 nm to about 5 nm.
[0069] By overlapping the light beams emitted by the first and second emission region 9, 9′, the wavelength detuning causes a reduction of interference effects like speckle patterns that could be perceived by an observer. To a human observer, the light beams emitted by the different emission regions 9, 9′ may appear to have the same color, so that the photonic crystal semiconductor laser device 100 emits, for a human observer, just several light beams with the same color.
[0070] In
[0071] In
[0072] In connection with the following figures, projection devices 1000 are shown, which may contain at least one photonic crystal semiconductor laser device as described in connection with the foregoing embodiments. For instance, the projection device 1000 may have two photonic crystal semiconductor laser devices 100, 100′ as shown in
[0073] Each of the photonic crystal semiconductor laser devices 100, 100′, 100″ of the projection device 1000 of the embodiments of
[0074] In addition, as shown in
[0075] Each of the photonic crystal semiconductor laser devices 100, 100′, 100″ may have one emission region, as shown in
[0076] The projection device 1000 may optionally be used in consumer, industry and automotive applications. For instance, the projection device 1000 may be implemented in a virtual reality (VR) or augmented reality (AR) projection system.
[0077] The use of photonic crystal semiconductor laser devices 100, 100′, 100′ allows for emission regions with a diameter of more than 100 μm diameter, which are emitting already precollimated light with a power that is larger than the power typically emitted by edge-emitting laser diodes used nowadays. Furthermore, one-dimensional or two-dimensional arrays are possible with different emission wavelengths, i.e., with a detuning by some nm from aperture to aperture within one chip. This allows the design of very powerful modules, i.e., modules with high nits. Furthermore, the modules may be compact, since no collimation optics is needed. Moreover, optical losses may be very low, since no fast/slow axis aperture cuts are necessary as it would be necessary in the case of edge-emitting laser diodes. The detuning of the emitted wavelengths additionally allows the reduction of interferences and speckles for each viewer pixel by overlapping the slightly detuned light beams of each of the photonic crystal semiconductor laser devices.
[0078] As shown in
[0079] In a non-limiting embodiment, the optics system 200 may include one or more scanning mirrors 21, i.e., one or more movable mirrors that are used to scan the light beams of the photonic crystal semiconductor laser devices 100, 100′, 100″ over an image region. In a non-limiting embodiment, the one or more scanning mirrors 21 are based on MEMS technology.
[0080] Furthermore, the optics system 200 may include a beam combining element 22 configured to substantially only combine the light beams emitted by the photonic crystal semiconductor laser devices 100, 100′, 100″ without collimating them. The beam combining element may include a lens as indicated in
[0081] As further indicated in
[0082] As indicated in
[0083] As shown in
[0084] As shown in
[0085] Alternatively, as shown in
[0086] Furthermore, the optics system 200 may include one or more polarizers 25 arranged downstream of the liquid-crystal elements. The liquid-crystal elements may rotate a light beam polarization. The subsequent polarizer(s) 25 may work as a global dimmer that reduce(s) the light throughput to increase the dynamic range to adapt to the highest and lowest brightness. Although the combination of an LC cell with a polarizer is typically not fast enough for achieving a greyscale-fine resolution, it may be fast enough for global dimming.
[0087] Alternatively or additionally to the features described in connection with the figures, the embodiments shown in the figures may include further features described in the general part of the description. Moreover, features and embodiments of the figures may be combined with each other, even if such combination is not explicitly described.
[0088] The invention is not restricted by the description on the basis of the exemplary embodiments. Rather, the invention encompasses any new feature and also any combination of features, which may include any combination of features in the patent claims, even if this feature or this combination itself is not explicitly specified in the patent claims or exemplary embodiments.
REFERENCE NUMERALS
[0089] 1 active layer
[0090] 2 electrical contact layer
[0091] 3 first cladding layer
[0092] 4 second cladding layer
[0093] 5 photonic crystal layer
[0094] 9, 9′, 9″ emission region
[0095] 10 semiconductor layer sequence
[0096] 11 light-outcoupling surface
[0097] 12 substrate
[0098] 13 rear surface
[0099] 14 buffer layer
[0100] 15 semiconductor contact layer
[0101] 21 scanning mirror
[0102] 22 beam combining element
[0103] 23 optical component
[0104] 24 optical component
[0105] 25 polarizer
[0106] 27 beam spot
[0107] 28 exit pupil
[0108] 29 image plane
[0109] 50, 50′, 50″ photonic crystal structure
[0110] 51 discontinuity
[0111] 58 unit cell
[0112] 59, 59′ lattice constant
[0113] 99, 99′, 99″ light
[0114] 100, 100′, 100″ photonic crystal semiconductor laser device
[0115] 200 optics system
[0116] 1000 projection device