Knuckle pin
11608095 · 2023-03-21
Assignee
Inventors
- Zachary Ryan Brook (Leola, PA, US)
- Manuel Tavares (Doylestown, PA, US)
- Aaron Stern (West Chester, PA, US)
- Wayne H. Murphy (Pottstown, PA, US)
Cpc classification
B61G3/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
B61G3/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A knuckle pin, coupling system, and method for producing a knuckle pin are provided, the knuckle pin having a cylindrical body with a longitudinal slot therein separating vertical edges of the cylindrical body, with one or more first retaining elements that span outward of the cylindrical body, and a second retainer that includes one or more of opposing apertures, and bendable legs. A method for producing the knuckle pin is provided, where a blank is stamped into a workpiece that corresponds to the pin to be produced, and the stamped workpiece is rolled to produce the pin with the slot.
Claims
1. A knuckle pin for use in a coupler assembly of a railway vehicle, comprising: a) a cylindrical body with an upper end and a lower end; b) a slot in the cylindrical body; c) the cylindrical body having a first vertical edge and a second vertical edge; d) the first and second vertical edges defining the slot e) a first retaining feature and a second retaining feature; f) wherein the first retaining feature is located at the upper end, and where the second retaining feature is located the lower end; and g) wherein a wall forms the cylindrical body and the second retaining feature, wherein the wall defines an inner space that communicates with the vertical slot, and wherein the second retaining feature comprises at least one bendable leg that is movable between positions, including a first position for installation of the pin into and removal of the pin from the coupler assembly, and a second position that retains the pin on the coupler assembly.
2. The knuckle pin of claim 1, the first retaining feature comprising a plurality of elements that are connected to the pin body and extend beyond the circumference of the pin body.
3. The knuckle pin of claim 2, wherein the second retaining feature comprises opposing apertures provided in the cylindrical body at the lower end thereof.
4. The knuckle pin of claim 2, wherein the second retaining feature comprises a plurality of bendable legs disposed at the lower end of the cylindrical body that are movable in a direction outward of the circumference of the cylindrical body.
5. The knuckle pin of claim 1, wherein the second retaining feature comprises opposing apertures provided in the wall.
6. The knuckle pin of claim 1, wherein the second retaining feature comprises a plurality of bendable legs disposed at the lower end of the cylindrical body that are movable in a direction outward of the circumference of the cylindrical body.
7. The knuckle pin of claim 1, wherein the pin in constructed from steel.
8. The knuckle pin of claim 7, wherein the pin is formed from a substantially flat piece of steel that is cut and rolled to form the pin.
9. The knuckle pin of claim 1, wherein a plurality of slots are provided in the cylindrical body and are vertically disposed, the cylindrical body having a plurality of spaced apart segments, wherein said plurality of spaced apart segments form a circumference of the body and are spaced apart by said plurality of slots.
10. A knuckle pin for use in a coupler assembly to secure a knuckle to a coupler, the knuckle pin comprising: a cylindrical body portion having a first end and a second end, a slot disposed along the length of the body portion; the body portion including a first retainer at the first end, said first retainer being wider than the diameter of the cylindrical body portion; a second retainer at the second end, the second retainer comprising legs extending downward from the cylindrical body portion, wherein the body portion and the second retainer legs comprise a wall having a wall thickness, said wall thickness defining the thickness of said second retainer legs and said body portion, and wherein said second retainer legs are movable relative to said body portion.
11. A coupling system assembly, including a coupler knuckle, a coupler, and a knuckle pin pivotally connecting the knuckle with the coupler, the knuckle pin having: a) a cylindrical body with an upper end and a lower end; b) a slot in the cylindrical body; c) the cylindrical body having a first vertical edge and a second vertical edge; d) the first and second vertical edges defining the slot; e) a first retaining feature and a second retaining feature; f) wherein the first retaining feature is located at the upper end, and where the second retaining feature is located the lower end; g) wherein the coupler has an upper pivot lug and a lower pivot lug, and wherein the knuckle is seated within the upper pivot lug and the lower pivot lug, h) wherein the pin passes through the upper pivot lug, the knuckle, and the lower pivot lug; i) wherein the first retaining feature engages the coupler upper pivot lug, the first retaining feature being a stop to prevent further lowering of the pin; and j) wherein the second retaining feature acts as a stop to retain the pin in the assembly, and k) wherein a wall having a wall thickness forms the cylindrical body and the second retaining feature, wherein the wall defines an inner space that communicates with the vertical slot, and wherein the second retaining feature comprises at least one bendable leg that is movable between positions, including a first position for installation and removal of the pin, where the leg is insertable into and removable from the upper pivot lug, the knuckle, and the lower pivot lug, and a second position where the at least one bendable leg engages the lower pivot lug to retain the pin on the coupling system assembly.
12. The coupling system assembly of claim 11, wherein the second retaining feature comprises a plurality of bendable legs disposed at the lower end of the cylindrical body that are movable in a direction outward of the circumference of the cylindrical body.
13. A method for producing a knuckle pin having: a) a cylindrical body with an upper end and a lower end; b) a slot in the cylindrical body; c) the cylindrical body having a first vertical edge and a second vertical edge; d) the first and second vertical edges defining the slot; e) a first retaining feature and a second retaining feature; f) wherein the first retaining feature is located at the upper end, and where the second retaining feature is located the lower end; the method comprising: providing a workpiece; stamping the workpiece; rolling the workpiece, wherein rolling the workpiece forms the cylindrical body and wherein rolling the workpiece is carried out to produce a slot in the cylindrical body between the first and second vertical edges.
14. The method of claim 13, wherein said second retaining feature comprises at least one movable leg, and wherein said at least one movable leg is formed along with the cylindrical body during the stamping and the rolling of the workpiece.
15. The method of claim 14, wherein said second retaining feature comprises at least two movable legs, and wherein said at least two movable legs are formed along with the cylindrical body during the stamping and the rolling of the workpiece.
16. The method of claim 15, wherein said at least two movable legs are formed to oppose each other.
17. A knuckle pin for use in a coupler assembly of a railway vehicle, comprising: a) a cylindrical body with an upper end and a lower end; b) a slot in the cylindrical body; c) the cylindrical body having a first vertical edge and a second vertical edge; d) the first and second vertical edges defining the slot; e) a first retaining feature and a second retaining feature; f) wherein the first retaining feature is located at the upper end, and where the second retaining feature is located the lower end; and g) wherein the pin is comprised of a plurality of cylindrical bodies.
18. The knuckle pin of claim 17, wherein said plurality of cylindrical bodies are nested within each other.
19. The knuckle pin of claim 17, wherein said cylindrical body comprises a first cylindrical body, and including a second cylindrical body with an upper end and a lower end; a slot in the second cylindrical body, the second cylindrical body having a first vertical edge and a second vertical edge, said second cylindrical body first and second vertical edges defining the second cylindrical body slot, and wherein at least one of said first cylindrical body and said second cylindrical body is received within the other of said first cylindrical body and said second cylindrical body.
20. The knuckle pin of claim 19, wherein said first cylindrical body slot is positioned so that the second cylindrical body is covering said first cylindrical body slot, and wherein said second cylindrical body slot is positioned so that the first cylindrical body is covering said second cylindrical body slot.
21. The knuckle pin of claim 19, including a third cylindrical body with an upper end and a lower end; a slot in the third cylindrical body, the third cylindrical body having a first vertical edge and a second vertical edge, said third cylindrical body first and second vertical edges defining the third cylindrical body slot, and wherein said first cylindrical body, said second cylindrical body, and said third cylindrical body are stacked, such that the first cylindrical body forms an outer layer, the second cylindrical body forms a second layer, and the third cylindrical body forms an inner layer.
Description
BRIEF DESCRIPTION OF THE DRAWING FIGURES
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DETAILED DESCRIPTION OF THE INVENTION
(40) Referring to
(41) The knuckle pin 110 preferably is constructed from metal, and, according to preferred embodiments, the pin 110 is constructed from steel. The pin 110 preferably is suitably strong and resistant to environmental temperatures and conditions. The pin is constructed with a suitable thickness and material to allow the pin body to deform during loading, and return to its position, alleviating the forces on the coupling assembly components, such as the knuckle and coupler head or lugs.
(42) The knuckle pin 110 preferably has a cylindrical body 111 that includes a cylindrical body wall 112 with a space 113 therein. The space 113 provides a longitudinal separation between vertical ends 111a, 111b of the body 111. The longitudinal separation 113 extends the length of the pin body 111.
(43) The pin 110 has an upper end 114 and a lower end 115. The longitudinal slot 113 is shown spanning the length of the pin body wall 112.
(44) As depicted in the exemplary embodiment, the pin 110 is shown having a first or upper retainer 116 disposed at the upper portion 114 and extending wider than the diameter D1 of the pin body 111. According to a preferred embodiment, the upper retainer 116 is shown comprising a plurality of flanges 117, 118, 119, 120. The pin 110 is shown having a lower or second retainer 122. The lower retainer 122 is shown comprising a pair of lower legs 123, 124 protruding from the lower portion or end 115 of the pin body 111. In the embodiment illustrated, the legs 123, 124 are formed as part of the body 111.
(45) The pin 110 is shown having a pair of opposing apertures 131, 132. The apertures 131, 132 preferably are disposed in the lower legs, respectively, 123, 124. The opposing apertures 131, 132 may receive a cotter pin or key therethrough (as shown for example in
(46) Preferably, the lower legs 123, 124 may comprise movable elements that may be moved to a retaining position to retain the pin 110 against being pulled out of the pin bore (e.g., through upward movement). For example, where the pin is used to secure a coupling assembly during a rotary dump operation, the pin 110 along with other components of the coupling assembly that it secures (such as the coupler head and knuckle), may be inverted, so that the pin 110 would have a tendency to fall out (due to gravity and/or vibrations). The movable legs 123, 124 may be moved outward (through bending), to a retaining position (as shown in the exemplary depiction in
(47) According to preferred embodiments, the pin 110 preferably includes both, movable elements, such as, for example, the movable legs 123, 124, and the lower apertures 131, 132, providing two options for use (e.g., one retaining using the cotter pin 300 through the apertures 131, 132 (
(48) Referring to
(49) Once the pin 110 is inserted through the pivot lug bore 210, the knuckle pin bore 208 and the lower pivot lug bore 211, the pin 110 preferably may be secured to prevent inadvertent lifting of the pin 110 out of the coupling assembly. This may be done by passing a cotter pin 300 through the apertures 131, 132 (see
(50) The pin 110 provides an axis about which the knuckle 201 may pivot. This pivoting is done to open the knuckle 201 to uncouple or receive another coupling component (such as another knuckle of an adjacent rail car). During operation, the knuckle 201 may be thrown to its open position in a customary manner known in the industry, which takes place with the knuckle lock and thrower components (not shown). The coupling assembly is generally subjected to force loads, which, among other forces, include buff and draft forces. The pin 110 is suitably strong to retain the coupling components, such as, pivotally securing the knuckle 201 on the coupler 200.—During use, the pin 110 may experience forces. Movement of the coupling components, such as the coupler 200 and knuckle 201, may exert forces on the pin 110. The pin 110 is configured with a longitudinal slot 113, which allows for movements of the pin body 111 when receiving forces. The pin 110 preferably is configured to provide improved handling of force loads exerted upon it and which it received from the coupling operations, or movements of the associated rail car vehicles. The pin 110 may absorb and/or deflect the force loads. Preferably, the pin 110 is constructed from a suitable metal, preferably steel, and having a suitable thickness, so that upon receiving a load that deflects or moves the pin 110 or portion thereof, the pin body 111 may return to its initial position or condition. For example, one or more portions of the pin body 111 may move in a manner that causes one, or both edges 111a, 111b to move closer to one another, or move inward into the interior space 111c of the pin 110. The movement preferably may be a deflection, allowing the pin body portion to return to its original or prior position or condition.
(51) Pins according to the invention, such as the pin 110 shown and described herein, may be produced using a suitable method. According to a preferred production process, the pin 110 is produced from a sheet of material and is stamped and manipulated to form the circumferential body with the retaining features. According to a preferred implementation, the method of production involves providing a blank, which may be a piece of material, preferably metal, such as steel. The blank may be part of a roll, or sheet. The blank, which may be part of a sheet already cut, or part of a roll or larger sheet (for multiple blanks) that is cut during the process, is stamped with the pattern, preferably the pattern of the workpiece form that is used to produce the pin 110. As shown in
(52) The pin 110 provides an axis about which the knuckle 201 may pivot. This pivoting is done to open the knuckle to uncouple or receive another coupling component (such as another knuckle of an adjacent rail car). During operation, the knuckle 201 may be thrown to its open position in a customary manner known in the industry, which takes place with the knuckle lock and thrower components (not shown). The coupling assembly is generally subjected to force loads, which, among other forces, include buff and draft forces. The pin 110 is suitably strong to retain the coupling components, such as, pivotally securing the knuckle 201 on the coupler 200, and more particularly the coupler head.
(53) An alternate embodiment of a knuckle pin 310 is shown in
(54) The longitudinal separations 313a, 313b are shown according to a preferred embodiment extending the length of the pin body 311. The pin 310 has an upper end 314 and a lower end 315. In the illustrated exemplary embodiment, each longitudinal slot 313a, 313b is shown spanning the length of the respective pin body walls 312a, 312b.
(55) As depicted in the exemplary embodiment, the pin 310 is shown having a first or upper retainer 316b of the inner wall 312b disposed at the upper portion 314 and extending wider than the diameter D3 of the pin body 311, and preferably wider than the outer surface of the outer wall 312a (see
(56) According to preferred embodiments, the body 311 may comprise two separate portions, comprising the first portion with the outer wall 312a, and second portion with the inner wall 312b. The second portion or inner wall 312b is shown received within the body space of the first portion 312a. According to a preferred embodiment, the flanges 316a, 316b may nest on each other.
(57) The vertical slots 313a, 313b in the respective walls 312a, 312b are shown aligned in opposing positions (see
(58) According to a preferred embodiment, the first or upper retainer 316a is shown forming a continuous flange configuration, and the second or lower retainer 316b is shown forming a continuous flange configuration, with the separations aligned with the respective vertical slot 313a, 313b. However, although not shown, flanges may be formed from a plurality of flange portions, such as the plurality of flanges 117, 118, 119, 120 shown in the embodiment of
(59) The pin 310 preferably also includes a lower retainer which may be similar to the lower retainer 122 shown in
(60) Preferably, the lower legs 323, 324 may comprise movable elements that may be moved to a retaining position to retain the pin 310 against being pulled out of the pin bore (e.g., through upward movement). For example, where the pin is used to secure a coupling assembly during a rotary dump operation, the pin 310 along with other components of the coupling assembly that it secures (such as the coupler head and knuckle), may be inverted, so that the pin 310 would have a tendency to fall out (due to gravity and/or vibrations). The movable legs 323, 324 may be moved outward (through bending), to a retaining position (as shown with the pion 110 in
(61) According to preferred embodiments, the pin 310 preferably includes both, movable elements, such as, for example, the movable legs 323, 324, and the lower apertures 331 (and another aperture of leg 324), providing two options for use (e.g., one for retaining using a cotter pin (such as with the pin 300 shown through the apertures 131, 132 in the pin 110 of
(62) According to alternate embodiments, the legs 323, 324 may be formed on the other wall, such as at the lower end of the second portion or inner wall 312b, or ion yet other embodiments, may be provided on both the first portion and the second portion, e.g., on 312a and 312b. According to a preferred embodiment the legs are provided on each wall 312a, 312b and align with each other so that the apertures 331, 332 formed in each leg 323, 324 align with each other (such that the legs of the inner wall 312b match up with the legs of the outer wall 312a, and the respective apertures align. Similar to what is shown in the pin 110, a pair of opposing apertures 331, 332 may be provided. The apertures preferably are disposed in the lower legs, respectively, 323, 324. The opposing apertures 331, 332 may receive a cotter pin or key therethrough (as shown for example in the embodiment of
(63) Referring to
(64) Similar to the pins 110 and 310 shown and described herein, the pin 410 may include retaining means at the lower portion. Referring to
(65) Referring to
(66) The knuckle pin 510, though not shown in the figures, may be provided with a lower retainer, which may comprise one or more of apertures in the lower portion 515, which preferably extend through the overlaps of the wall 512, and being provided on opposite sides thereof (to receive a cotter pin or key, as shown and described in connection with the other pin embodiments). Alternatively, tabs or legs may be provided in the lower portion of the wall 512 that may be bent upward, as shown and described in connection with the legs of the other pin embodiments herein. The edge of the inner wall 526 and edge of the outer wall 525 are free and may move upon encountering forces. The wall 512 may undergo compressive forces and expansive forces with the impact of the forces being handled or distributed by the movement of the wall 512 and flange 516. The pin 510 preferably is constructed from a suitable material, preferably steel, and has a suitable thickness, so that upon receiving a load that deflects or moves the pin 510 or portion thereof, the pin body 511, and, in particular the wall 512 and flange 516 may return to their initial positions or conditions.
(67) Referring to
(68) Referring to
(69) The pin 710 has a first or upper retainer 716 disposed at the upper portion 114 and extending wider than the diameter D7 of the pin body 711. The upper retainer 716 is shown comprising a plurality of flanges 717, which are spaced apart from each other.
(70) According to a preferred embodiment, the spaces 718 between adjacent flanges 717 are curved and more preferably, according to preferred embodiments are parabolic. As shown in
(71) The pin 710 is shown having a lower or second retainer 722, which comprises a pair of legs 723, 724 and apertures 731, 732, and functions similar to the retainer 122 and legs shown and described in connection with the pin 110.
(72) Referring to
(73) Referring to
(74) An upper flange portion 916 is shown and has a span that is wider than the cylindrical or curved body wall 912. The upper flange 916, comprising a first flange portion 916a and second flange portion 916b, is shown according to a preferred embodiment as an extension of the wall 912. The wall 912 has at least a portion 912c, 912d, which overlap. makes at least one overlap with itself (represented by the broken lines of the wall thickness). The wall 912 has a thickness 912a and an first edge or outer vertical edge 925 (
(75) Referring to
(76) Referring to
(77) Similar to the other pins shown and described herein, the pin 1110 may include retaining means at the lower portion. As discussed herein, the lower retainer may comprise legs provided on one or more of the wall portions, and as shown in the preferred embodiments, may be provided on each wall portion. According to some implementations, a single opposing leg paid may be bent upwardly for retention, while the other legs remain in their vertical position. Alternatively, a pin may be installed, with each of the legs remaining in the unbent or vertical position. Other embodiments may be provided with a single pair of legs on at least one of the walls forming the pin.
(78) In addition, preferred materials used to produce the pin, such as steel, also do not degrade in the presence of exposure to environmental elements, and can withstand cool and hot environmental temperatures.
(79) While the invention has been described with reference to specific embodiments, the description is illustrative and is not to be construed as limiting the scope of the invention. Various modifications and changes may occur to those skilled in the art without departing from the spirit and scope of the invention described herein and as defined by the appended claims. It is intended that the foregoing detailed description be regarded as illustrative rather than limiting, and that it be understood that it is the following claims, including all equivalents, that are intended to define the spirit and scope of this invention.