Agricultural Vehicle with a Working Component and a Method for Controlling the Working Component
20250024769 ยท 2025-01-23
Inventors
Cpc classification
E02F9/2203
FIXED CONSTRUCTIONS
G05G2009/04766
PHYSICS
A01B63/102
HUMAN NECESSITIES
G05G9/047
PHYSICS
International classification
A01B63/102
HUMAN NECESSITIES
Abstract
A vehicle has a working component and a user-operable control device for controlling the working component. A method is used for controlling the working component by determining a first speed demand dependent on a first current operating range of the user-operable control device out of first and second operating ranges, and controlling a speed of a first motion drive connected with the working component according to the first speed demand. The first speed demand changes in a first discrete step in response to a movement of the user-operable control device from the first operating range to the second operating range.
Claims
1. An agricultural machine, comprising: a working component; a first motion drive for adjusting a position of the working component; operator controls with a user-operable control device moveable in a first control direction from a first operating range to a second operating range; and a control unit configured to determine a first speed demand dependent on a first current operating range of the user-operable control device out of the first and second operating ranges; control the speed of the first motion drive according to the first speed demand; wherein the first speed demand changes in a first discrete step in response to a movement of the user-operable control device from the first operating range to the second operating range.
2. The agricultural machine of claim 1, wherein the user-operable control device is moveable in a second control direction opposite to the first control direction from a third operating range to a fourth operating range; and the control unit is configured to determine a first speed demand dependent on a first current operating range of the user-operable control device out of the first to fourth operating ranges; wherein the first speed demand changes in a second discrete step in response to a movement of the user-operable control device from the third operating range to the fourth operating range.
3. The agricultural machine of claim 2, wherein the user-operable control device comprises a neutral position between the first operating range and the third operating range.
4. The agricultural machine of claim 2, wherein the first discrete step has a different value than the second discrete step.
5. The agricultural machine of claim 1, comprising a second motion drive for adjusting a position of the working component; wherein the user-operable control device is moveable in a third control direction lateral to the first control direction from a fifth operating range to a sixth operating range; and the control unit is configured to determine a second speed demand dependent on a second current operating range of the user-operable control device out of the fifth and sixth operating ranges; and control the speed of the second motion drive according to the second speed demand; wherein the second speed demand changes in a third discrete step in response to a movement of the user-operable control device from the fifth operating range to the sixth operating range.
6. The agricultural machine of claim 5, wherein the working component comprises a tool holder and a tool relatively movable in respect of the tool holder; the tool holder is driven by one the first and second motion drives; and the tool is driven by the other motion drive.
7. The agricultural machine of claim 5, wherein one of the first and second motion drives is a rotational motion drive providing a rotational movement and the other motion drive is a translational motion drive providing a translational movement.
8. The agricultural machine of claim 1, wherein the user-operable control device is configured to provide a haptic feedback due to a movement of the user-operable control device from the first operating range to the second operating range.
9. The agricultural machine of claim 1, wherein the first operating range and the second operating range are each configured for demanding a constant speed value.
10. The agricultural machine of any one of claim 1, wherein one of the first and second operating ranges is configured for demanding a constant speed value; and the other operating range is configured for demanding an increasing or decreasing speed value.
11. The agricultural machine of claim 1, wherein the first operating range is configured for demanding a higher speed value than the second operating range.
12. The agricultural machine of claim 5, wherein the first operating range is configured for demanding a higher speed value than the fifth operating range.
13. The agricultural machine of claim 1, wherein the second operating range is configured for demanding a floating mode for a self-adjustment of the position of the working component in dependence of a weight of the working component and/or forces applied vertically on said working component.
14. The agricultural machine of claim 13, wherein the operator controls comprise a mode switch for activating the floating mode; wherein the second operating range is configured for demanding the floating mode when the floating mode is active; and demanding a speed value when the floating mode is inactive.
15. The agricultural machine of claim 14, wherein the first operating range is configured for demanding a lower speed value when the floating mode is inactive; and demanding a higher speed value when the floating mode is active.
16. The agricultural machine of claim 5, wherein the first operating range is configured to move an element of the working component parallel to a driving direction of an agricultural machine; and the fifth operating range is configured to move the element of the working component lateral to the driving direction of the agricultural machine.
17. A method of controlling a working component, comprising determining a first speed demand dependent on a first current operating range of a user-operable control device out of first and second operating ranges; controlling a speed of a first motion drive according to the first speed demand; wherein the first speed demand changes in a first discrete step in response to a movement of the user-operable control device from the first operating range to the second operating range.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0045] Several aspects of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0060]
[0061]
[0065] The function of the user-operable control devices 35, 36, 38, 40 and mode switches 37, 39, 41 is explained later on.
[0066]
[0067] With reference to
[0068] The motion drives can be of different types. Here, the motion drives are designed as hydraulic cylinders 54, 70, 74, 86, 88, 130 and 134 (see
[0069] As can be seen in
[0070] Each valve 44, 46, 48 serves to direct pressurized fluid from high pressure hydraulic line 50 to the respective hydraulic cylinders in order to either extend or retract the respective piston rods. To complete the hydraulic circuit during actuation, the valves 44, 46, 48 direct exhausted fluid to the low pressure hydraulic line 52. In the example shown in
[0071] Further, the ECU 26 is electrically connected with the operator controls 28 and thus with each user-operable control device of the operator controls 28. Thus for example, a rocker control device 40 (shown separately for reasons of clarity) is electrically connected to the ECU 26. The rocker control device 40 can be deflected around a pivot axis either side of a neutral position A1. The lever portion of the rocker control device 40 is suitably biased into the neutral position A1, e. g. by a mechanical spring.
[0072] As shown in
[0073] As also shown in
[0074] So, regardless whether a user-operable control device is operated by a rotational or linear movement, the different user-operable control devices provide similar functionality as described above. A user-operable control device may be operated in a rearward or forward direction wherein the terms rearward and forward must be seen in relation to the driving direction of the vehicle indicated in
[0075] Depending on the movement of the user-operable control devices 35, 36, 38, 40 and 43, valves 44, 46, 48 are operated by the solenoid control to provide a respective oil flow to hydraulic cylinder 54.
[0076] As can be seen in
[0082] At position B1 and position D1, the user-operable control devices 35, 36, 40 and 43 provide a haptic feedback to the operator, for example in form of a haptic resistance, to indicate that the position B1 or D1 has been reached.
[0083] In-between these positions A1, B1, C1, D1 and E1, the user-operable control devices 35, 36, 40 and 43 provide operating ranges indicated with RAB1, RBC1, RAD1, RDE1, wherein: [0084] operating range RAB1 extends between the neutral position A1 and first intermediate deflection position B1 in first control direction CD1; [0085] operating range RBC1 extends between first intermediate deflection position B1 and first (forward) maximum deflection limit position C1 in first control direction CD1; [0086] operating range RAD1 extends between the neutral position A1 and second intermediate deflection position D1 in second control direction CD2; and [0087] operating range RDE1 extends between second intermediate deflection position D1 and second (rearward) maximum deflection limit position E1 in second control direction CD2.
[0088] For example, the user-operable control device can be moved in the first control direction CD1 from operating range RAB1 to operating range RBC1 (and back) or in the second control direction CD2 from operating range RAD1 to operating range RDE1 (and back). The neutral position A1 is between the operating range RAB1 and the operating range RAD1.
[0089] The hitch 20 driven by double-acting hydraulic cylinder 54 can be raised according to a deflection of one of the user-operable control devices 35, 36, 40, 43 in-between positions A1 and C1 of the first control direction CD1, or lowered according to a deflection of one of the user-operable control devices 35, 36, 40, 43 in-between positions A1 and E1 of the second control direction CD2. If the hydraulic cylinder 54 is a single-acting hydraulic cylinder, only first control direction CD1 is provided, and second direction CD2 can be omitted. As a consequence, only positions A1, B1, C1 are presented and accordingly, operating ranges RAB1 and RBC1. In this case, the hitch 20 is lifting the working component by actuation of one of the user-operable control devices while lowering is be provided only by the weight resting on hitch 20.
[0090] Settings for the user-operable control devices as the rocker control device 40, the scroll wheel control devices 35, 36 or the linear control device 43 can be defined by using the turn-and-press control device 29 or the touch-sensitive display 32 showing a graphical use interface (GUI) divided in different GUI portions 33a to 33h. Possible settings are shown with reference to
[0091] With reference to
[0096] Hence, when the operator moves the user-operable control device in control direction CD1 in the operating range RAB1, the ECU 26 determines a speed demand of a constant oil flow of 60 l/min assigned to operating range RAB1 and controls the speed of the cylinder 54 accordingly. When the operator pushes the user-operable control device further in the operating range RBC1, the ECU 26 determines a speed demand of a constant oil flow of 90 l/min assigned to operating range RBC1 and controls the speed of the cylinder 54 accordingly. Thus, in response to a movement of the user-operable control device from the operating range RAB1 to operating range RBC1, the speed demand is increased in a first discrete step of 30 l/min from an oil flow of 60 l/min assigned to operating range RAB1 up to an oil flow of 90 l/min assigned to operating range RBC1. The same applies in response to a movement of the user-operable control device in control direction CD2 from the operating range RAD1 to operating range RDE1 wherein the speed demand is increased in a second discrete step of 30 l/min from an oil flow of 60 l/min assigned to operating range RAD1 up to an oil flow of 90 l/min assigned to operating range RDE1.
[0097] Here, both discrete steps have the same value of 30 l/min irrespectively the user-operable control device is moved in the first control direction CD1 from operating range RAB1 to RBC1 or in the second control direction CD2 from operating range RAD1 to RDE1. But the user-operable control device may be configured in such a way that the first and the second discrete steps have different values as exemplarily shown in GUI portion 33c and GUI portion 33d in
[0098] If the other of the two rocker control devices 40 is chosen for controlling the hydraulic cylinder 54, the operator may enter the settings in GUI portion 33b: [0099] operating range RAB1 is set to an oil flow of 40 l/min; [0100] operating range RBC1 is set to an oil flow of 70 l/min; [0101] operating range RAD1 is set to an oil flow of 60 l/min; [0102] operating range RDE1 is set to an oil flow of 90 l/min.
[0103] Hence, when the operator moves the user-operable control device in control direction CD1 in the operating range RAB1, the ECU 26 determines a speed demand of a constant oil flow of 40 l/min assigned to operating range RAB1 and controls the speed of the cylinder 54 accordingly. When the operator pushes the user-operable control device further in the operating range RBC1, the ECU 26 determines a speed demand of a constant oil flow of 70 l/min assigned to operating range RBC1 and controls the speed of the cylinder 54 accordingly. Thus, in response to a movement of the user-operable control device from the operating range RAB1 to operating range RBC1, the speed demand is increased in a discrete step from an oil flow of 40 l/min assigned to operating range RAB1 up to an oil flow of 70 l/min assigned to operating range RBC1. But the values of the oil flows will be different when the operator moves the user-operable control device in control direction CD2. Then, if user-operable control device is in the operating range RAB1, the ECU 26 determines a speed demand of a constant oil flow of 60 l/min assigned to operating range RAD1 and controls the speed of the cylinder 54 accordingly. When the operator pushes the user-operable control device further in the operating range RDE1, the ECU 26 determines a speed demand of a constant oil flow of 90 l/min assigned to operating range RDE1 and controls the speed of the cylinder 54 accordingly. Thus, in response to a movement of the user-operable control device from the operating range RAD1 to operating range RDE1, the speed demand is increased in a discrete step from an oil flow of 60 l/min assigned to operating range RAD1 up to an oil flow of 90 l/min assigned to operating range RDE1.
[0104] If the cylinder 54 is to be operated by movement of the scroll wheel control device 35, the operator may enter the settings for operating ranges in GUI portion 33c accordingly. If the cylinder 54 is to be operated by movement of scroll wheel control device 36, the operator may enter the settings for the operating ranges in GUI portion 33d.
[0105] The settings are then saved in memory 160 of the ECU 26. Alternatively, the settings as described above have already been saved during a previous operation so that the settings can be accessed by the ECU 26 via memory 160.
[0106]
[0107] After finishing settings, the operator can start the method (step S100). Firstly, the operator may couple the first working component 22 to the hitch 20. Therefore, the tractor 10 approaches the first working component 22 while the operator uses one of the user-operable control devices, for example rocker control device 40, to precisely position the hitch 20 to match with the coupling point of the first working component 22. During this operation, the operator uses the user-operable control device in operating ranges RAB1 or RAD1 for triggering a lower oil flow to enable precise positioning of the hitch 20. As mentioned above, the hitch 20 is raised by actuating the user-operable control device from the neutral position A1 in control direction CD1 and lowered by actuating the user-operable control device from the neutral position A1 in control direction CD2.
[0108] Based on these operator inputs, the ECU 26 determines a first speed demand dependent on the first current operating range RAB1 or RAD1 of the user-operable control device (step S101) and controls the speed of the motion drive, here cylinder 54, according to the first speed demand (step S102).
[0109] If the position of the hitch 20 matches with the coupling point of the first working component 22, the operator may preferably move the user-operable control device, e. g. rocker control device 40, to operating range RBC1 to trigger a higher oil flow for quickly lifting the first working component 22 off the ground 15 for transportation.
[0110] In response to this movement of the user-operable control device from the first operating range RAB1 to the second operating range RBC1, the ECU 26 determines a second speed demand dependent on the second current operating range RBC1 of the user-operable control device (step S103) and controls the speed of the motion drive, here cylinder 54, according to the second speed demand (step S104) wherein the first speed demand changes in a discrete step.
[0111] On the agricultural field, the operator slowly moves the first working component 22 down on or into ground 15 by moving one of the user-operable control devices, e. g. rocker control device 40 to the operating range RAD1 in a slow movement. When the first working component 22 is to be lifted from ground, e. g. when a stone is in the agricultural field, the operator moves the rocker control device 40 to operating range RBC1 to quickly lift the working component off the ground. So according to these operator inputs, method steps S101 to S104 will be repeated.
[0112] As a result, the operator can operate the hitch 20 with different oil flows without requiring to take hands off the user-operable control device, e. g. to change settings in the display 32. As the oil flow remains constant when the user-operable control device is moved within a specific operating range RAB1, RBC1, RAD1 or RDE1, an unintentional change of oil flow is avoided even if the user-operable control device is shaking when the agricultural machine runs on an uneven ground 15 or when shocks occur when pushing the second working component 23, e. g. a front end loader, into bulk material. Even if the shocks may be stronger, the haptic feedback of the user-operable control device provided at positions B1 and C1 may impede further unintentional changes.
[0113] Furthermore, in case of conscious movement, the operator receives a haptic feedback at positions B1 and C1 of the user-operable control device in which the oil flow may be increased or decreased. With the hand permanently remaining on the user-operable control device, the operator can fully concentrate on viewing the operation of the working component and does not need to look at the operator controls 28 to find the respective user-operable control device. So, operator comfort and safe operation of motion drives can be increased.
[0114] With reference to
[0115] For operating the second working component 23, the cross-gate control device 38 can be operated to provide control to [0116] valve 44 fluidically connected to a hydraulic boom cylinder 70 for lifting and lowering the tool holder 72 of the second working component 23, and [0117] valve 46 fluidically connected to a hydraulic tool cylinder 74 to pivot tool 75, exemplarily designed as a shovel.
[0118] A parallel guidance for the tool 75 can be used so that the tool 75 remains in the previously orientation (to ground or vehicle driving direction DD) even if the tool holder 72 is moved.
[0119] As can be seen in
[0125] At position B1 and position D1, the cross-gate control device 38 provides a haptic feedback to the operator, for example in form of a haptic resistance, to indicate that the position B1 or D1 has been reached.
[0126] In-between these positions A1, B1, C1, D1 and E1, the cross-gate control device 38 provides operating ranges indicated with RAB1, RBC1, RCD1, RDE1, wherein: [0127] operating range RAB1 extends between the neutral position A1 and first intermediate deflection position B1 in first control direction CD1; [0128] operating range RBC1 extends between first intermediate deflection position B1 and first (forward) maximum deflection limit position C1 in first control direction CD1; [0129] operating range RAD1 extends between the neutral position A1 and second intermediate deflection position D1 in second control direction CD2; and [0130] operating range RDE1 extends between second intermediate deflection position D1 and second (rearward) maximum deflection limit position E1 in second control direction CD2.
[0131] In addition, the cross-gate control device 38 is operable in a third and fourth control direction CD3 and CD4, so that the cross-gate control device 38 can be moved into different positions, indicated with A2, B2, C2, D2 and E2 to control the valve 46 and tool cylinder 74, wherein: [0132] Position A2 is the neutral position; [0133] position B2 is a first intermediate deflection position in third control direction CD3; [0134] position C2 is a first (forward) maximum deflection limit position in third control direction CD3; [0135] position D2 is a second intermediate deflection position in fourth control direction CD4; and [0136] position E2 is a second (rearward) maximum deflection limit position in fourth control direction CD4.
[0137] Hence, the user-operable control device can be moved in the first control direction CD1 from operating range RAB1 to operating range RBC1 (and back) or in the second operating control direction CD2 from operating range RAD1 to operating range RDE1 (and back) to control valve 44 and cylinder 70. Additionally, the user-operable control device can be moved in third control direction CD3 from operating range RAB2 to operating range RBC2 (and back) or in fourth control direction CD4 from RAD2 to RDE2 (and back) wherein third and fourth control directions CD3 and CD4 are oriented laterally to the first and second control directions CD1 and CD2 to control valve 46 and cylinder 74 (see
[0138] At position B2 and position D2, the cross-gate control device 38 provides a haptic feedback to the operator, for example in form of a haptic resistance, to indicate that the position B2 or D2 has been reached.
[0139] In-between these positions A2, B2, C2, D2 and E2, the cross-gate control device 38 provides operating ranges indicated with RAB2, RBC2, RCD2, RDE2, wherein: [0140] operating range RAB2 extends between the neutral position A2 and first intermediate deflection position B2 in third control direction CD3; [0141] operating range RBC2 extends between first intermediate deflection position B2 and first (forward) maximum deflection limit position C2 in third control direction CD3; [0142] operating range RAD2 extends between the neutral position A2 and second intermediate deflection position D2 in fourth control direction CD4; and [0143] operating range RDE2 extends between second intermediate deflection position D2 and second (rearward) maximum deflection limit position E2 in fourth control direction CD4.
[0144] Prior to starting an operation of the second working component 23, the operator may enter settings for the cross-gate control device 38 by entering a menu in the display 32 to adjust the oil flow for the cylinder 70 and cylinder 74. Operating ranges RAB1, RBC1, RCD1, RDE1 are assigned to valve 44 and cylinder 70 and operating ranges RAB2, RBC2, RAD2 and RDE2 are assigned to valve 46 and cylinder 74.
[0145] As the second working component 23 is advantageously operated in two operating modes selectable by pushing cross-gate mode switch 39, a first setting is necessary for a first mode, also referred to as the SELECTIVE mode, for selecting different oil flows for each operating range RAB1, RBC1, RCD1, RDE1. So, the operator firstly adjusts the oil flow for operating range RAB1, RBC1, RAD1 and RDE1 in the SELECTIVE mode. As depicted with GUI portion 33e (see
[0150] Since the settings of GUI portion 33e correspond to the settings of GUI portion 33a, the settings of GUI portion 33e have the same effect on the control of the motion drive. Thus, in response to a movement of the user-operable control device from the operating range RAB1 to operating range RBC1, the speed demand is increased in a first discrete step of 30 l/min from an oil flow of 60 l/min assigned to operating range RAB1 up to an oil flow of 90 l/min assigned to operating range RBC1. So, method steps S101 to S104 will be executed by the ECU 26 analogously as described above.
[0151] The same applies in response to a movement of the user-operable control device in control direction CD2 from the operating range RAD1 to operating range RDE1 wherein the speed demand is increased in a second discrete step of 30 l/min from an oil flow of 60 l/min assigned to operating range RAD1 up to an oil flow of 90 l/min assigned to operating range RDE1. So, method steps S101 to S104 will be repeated by the ECU 26 analogously for the operating ranges RAD1 and RDE1.
[0152] Analogously to the operating ranges RAB1, RBC1, RCD1, RDE1, the operator may enter settings for the operating ranges RAB2, RBC2, RAD2 and RDE2. The operator may choose a lower oil flow for the cylinder 74 compared to cylinder 70 to avoid excessive jerking, e. g. when using a pallet fork as the tool 75 connected with cylinder 74 (see
[0157] Hence, when the operator moves the user-operable control device in control direction CD3 in the operating range RAB2, the ECU 26 determines a speed demand of a constant oil flow of 30 l/min assigned to operating range RAB2 and controls the speed of the cylinder 74 accordingly. When the operator pushes the user-operable control device further in the operating range RBC2, the ECU 26 determines a speed demand of a constant oil flow of 60 l/min assigned to operating range RBC2 and controls the speed of the cylinder 74 accordingly. Thus, in response to a movement of the user-operable control device from the operating range RAB2 to operating range RBC2, the speed demand is increased in a third discrete step of 30 l/min from an oil flow of 30 l/min assigned to operating range RAB2 up to an oil flow of 60 l/min assigned to operating range RBC2. So, method steps S101 to S104 will be repeated by the ECU 26 analogously for the operatng ranges RAB2 and RBC2.
[0158] The same applies in response to a movement of the user-operable control device in control direction CD4 from the operating range RAD2 to operating range RDE2 wherein the speed demand is increased in a fourth discrete step of 30 l/min from an oil flow of 30 l/min assigned to operating range RAD2 up to an oil flow of 60 l/min assigned to operating range RDE2. So, method steps S101 to S104 will be repeated by the ECU 26 analogously for the operating ranges RAD2 and RDE2.
[0159] Here, the third and fourth discrete steps have the same value of 30 l/min irrespectively the user-operable control device is moved in the third control direction CD3 from operating range RAB2 to RBC2 or in the fourth control direction CD4 from operating range RAD2 to RDE2. But the user-operable control device may be configured in such a way that the third and the fourth discrete steps have different values as exemplarily shown in GUI portion 33c and GUI portion 33d in
[0160] Next to the SELECTIVE mode, a second setting is necessary for a second mode, also referred to as floating mode or also called FLOAT mode. The operator firstly adjusts the oil flow for operating range RAB1 and RAD1 only. In the FLOAT mode, operating ranges RBC1 and RDE1 are not adjustable since operating range RBC1 and RDE1 adjust valve 44 into a floating position in which external forces (e. g. by weight or ground contact) can freely move the tool holder 72. As depicted with GUI portion 33g (see
[0163] Similarly, the operator may enter settings for the operating ranges RAB2 and RDE2 only. In the FLOAT mode, operating range RBC2 and RDE2 are not adjustable since operating ranges RBC2 and RDE2 adjust valve 46 into a floating position in which external forces (e. g. by weight or ground contact) can freely move the tool 75. As depicted with GUI portion 33h (see
[0166] For the FLOAT mode, the operator has chosen higher oil flow values as this mode is mostly used when no load is carried. The settings are then saved in memory 160 of the ECU 26. Alternatively, the settings as described above have already been saved during a previous operation, so that the settings can be accessed by the ECU 26 via memory 160. After settings have been completed, the operator may start an operation with the second working component 23, here front end loader, as described above.
[0167] Hence in case of an active FLOAT mode, when the operator moves the user-operable control device in control direction CD1 in the operating range RAB1, the ECU 26 determines a speed demand of a constant oil flow of 90 l/min assigned to operating range RAB1 and controls the speed of the cylinder 70 accordingly. When the operator pushes the user-operable control device further in the operating range RBC1, the ECU 26 determines a FLOAT demand assigned to operating range RBC1 and controls the cylinder 70 accordingly. Analogously, when the operator moves the user-operable control device in control direction CD3 in the operating range RAB2, the ECU 26 determines a speed demand of a constant oil flow of 50 l/min assigned to operating range RAB2 and controls the speed of the cylinder 74 accordingly. When the operator pushes the user-operable control device further in the operating range RBC2, the ECU 26 determines a FLOAT demand assigned to operating range RBC2 and controls the cylinder 74 accordingly.
[0168] So, depending on whether FLOAT mode or SELECTIVE mode is active, the ECU 26 is configured to determine different demands for the same operating range. As shown by the GUI portion 33e and GUI portion 33g, the speed values assigned to operating ranges RAB1 and RAD1 are higher for the FLOAT mode than for the SELECTIVE mode. The same applies to the operating ranges RAB2 and RAD2 as shown by the GUI portions 33f and 33h.
[0169] The operator firstly selects the mode SELECTIVE or FLOAT by pushing cross-gate mode switch 39. Based on this selection, the ECU 26 activates the corresponding mode for the operating ranges of both first/second control direction CD1/CD2 and third/fourth control direction CD3/CD4 (step S105). Alternatively, the mode may be selected for first/second control direction CD1/CD2 and third/fourth control direction CD3/CD4 by an additional cross-gate mode switch 47 (see
[0170] For positioning the second working component 23 quickly at a certain height, for example at position 24a applicable for driving the tractor 10 to bulk material to be loaded as exemplarily shown in
[0171] If the tool 75 is fully loaded, the operator moves the cross-gate control device 38 within the operating ranges RAB1 and RAD1 to slightly lift the tool holder 72 and further within the operating ranges RAB2 or RAD2 to pivot the tool 75 to a slightly inclined position as indicated by position 76b to avoid loss of material during fast driving. Then, the tractor 10 drives away to a place for unloading. If the bulk material is to be loaded e. g. in a dumper truck, the operator moves the cross-gate control device 38 within the operating ranges RBC1 or RDE1 to quickly adjust the position of the tool holder 72 from the position 24a to a higher height as indicated by position 24c to be positioned over a tipping body of the dumper truck. With the tool 75 still in position 76b, the operator then moves the cross-gate control device 38 within the operating ranges RBC2 or RDE2 to quickly position the tool 75 from position 76b to a maximum unloading position indicated by position 76c. Alternatively, the operator can move the cross-gate control device 38 within the operating ranges RAB2 or RAD2 to smoothly unload tool 75 in an slightly downwards position as indicated by position 76d. The loading process is then started again.
[0172] In general, if precise positioning is needed, the operator can select the operating ranges RAB1, RAD1, RAB2 or RAD2 to slowly operate the tool holder 72 or the tool 75 with low oil flow and, if fast movement is required, the operating ranges RBC1, RDE1, RBC2 or RDE2 to operate the tool holder 72 or the tool 75 with high oil flow. As the operator can select the different operating ranges without taking hands off, this is very comfortable. As the operating ranges with higher oil flow will be reached when the haptic feedback at positions B1, D1, B2, D2 has been overcome, unintentional increase of speed can be avoided. The operator can fully concentrate on the loader operation and does not need to adjust settings in the display 32.
[0173] If the bulk material must be scraped from ground 15, the operator may switch to the FLOAT mode by using cross-gate mode switch 39 directly on cross-gate control device 38 without taking hands off. Since the oil flow values for the operating ranges RAB1, RAD1, RAB2 and RAD2 in FLOAT mode are higher compared to the oil flow values for the same operating ranges in SELECTIVE mode as can be seen in the respective GUI portions 33g and 33h assigned to the FLOAT mode and the respective GUI portions 33e and 33f assigned to the SELECTIVE mode, the tool holder 72 and together with the tool 75 can be quickly moved close to ground 15 (see position 24b of the tool holder 72 in
[0174] It is envisaged that the provision of cross-gate mode switch 39 on cross-gate control device 38 to select between different operating modes, herein FLOAT mode and SELECTIVE mode, also enables the operator to change the dynamic behavior of the second working component 23 without taking hands off to provide a further improvement in terms of comfort and safety.
[0175] A further operation is now described referring to an agricultural machine in the form of a forage harvester 100 as depicted in
[0176] With reference to
[0177] With reference to
[0178] The overloading or unloading operation can be proceeded in two different operating modes: In a DIRECT mode, the operator directly manipulates the oil flow to the rotational hydraulic spout drive 126 for vertically rotating spout bow 128 about the axis AXS1 and to a hydraulic spout flap cylinder 134 (see
[0179] For the DIRECT mode, the operator may use two adjacent rocker control devices 40, two scroll wheel control devices 35, 36 on drive lever 34 or two adjacent linear control devices 43 as shown in
[0180] Facing this and as the DIRECT mode requires a permanent coordination of the movement of the spout bow 128 (by moving cross-gate control device 38 in first or second direction CD1 or CD2) and the spout flap 132 (by moving cross-gate control device 38 in third or fourth direction CD3 or CD4) to keep the virtual target point 133 within the loading space of loading wagon 207, an additional mode is available to increase operator comfort. In this mode, referred to as PATH mode, the operator is released from permanent coordination of the movement of the spout bow 128 and the spout flap 132 as described hereinafter:
[0181] Initially the operator may position the spout assembly 122 to match target point 133 with path start point 193 in DIRECT mode. The operator of the forage harvester 100 then may switch to PATH mode by pushing cross-gate mode switch 39. The activation of PATH mode chances the control of the spout assembly 122 in that the ECU 26 now controls rotational hydraulic spout drive 126, hydraulic spout bow cylinder 130 and hydraulic spout flap cylinder 134 to guide the virtual target point 133 along a crop discharge path 191 and perpendicular to driving direction DD. Doing so, an element of the working component, here the spout flap of the spout assembly 122 is moved parallel and lateral to the driving direction DD. As shown in
[0182] If the operator now pushes lever of cross-gate control device 38 in second direction CD2 (e. g. in operating range RAD1), the spout flap 132 would be moved parallel to driving direction DD. Thus, target point 133 would be moved along path portion 195 also being parallel to driving direction DD. At the end of the path portion 195, operator would move the cross-gate control device 38 in third direction CD3 (e. g. in operating range RAB2) to move the spout flap 132 lateral to the driving direction DD. Thus, the target point 133 will be moved along a path portion 197 being perpendicular to driving direction DD. At the end of the path portion 197, the operator would move the cross-gate control device 38 in first direction CD1 (e. g. in operating range RAB1) to move the spout flap 132 parallel to driving direction DD again. Thus, the target point 133 will move along a path portion 199 being aligned with driving direction DD. In this way, the operator can move the spout flap 132 as well as the target point 133 along a S-shaped crop discharge path 191 until end point 201 is reached by the target point 133. During this process, the ECU 26 determines the control signals for the rotational hydraulic spout drive 126, the hydraulic spout bow cylinder 130 and the hydraulic spout flap cylinder 134 according to a kinematic model based on a spout reference point 185 aligned with axis AXS1 (and on defined height) and the geometric properties of the spout assembly 122, the settings of target point 133 on virtual plane 183. Other than in DIRECT mode, following the crop discharge path 191 in PATH mode requires simultaneous control of the rotational hydraulic spout drive 126, the hydraulic spout bow cylinder 130 and the hydraulic spout flap cylinder 134 provided by ECU 26.
[0183] The operator can adjust oil flow or speed settings for the PATH mode and the DIRECT mode to increase comfort. With reference to
[0192] So, the operator may have chosen a lower oil flow for the spout flap cylinder 134 preferably to ease precise positioning of target point 133 in this mode (see GUI portion 33j).
[0193] Additionally, operating ranges RAB1, RBC1, RAD1 and RDE1 and operating ranges RAB2, RBC2, RAD2 and RDE2 for PATH mode are set as depicted in GUI portions 33k and 33l. In contrast to the kinematic model for simultaneous control of the rotational hydraulic spout drive 126, the hydraulic spout bow cylinder 130 and the hydraulic spout flap cylinder 134 used by the ECU 26 for moving the target point 133 along the crop discharge path 191 as described before, the operator does not directly impact on the oil flow in the PATH mode. Thus, the operator may enter relative speed values as percentage values in respect of the maximum speed instead of absolute oil flow values: [0194] Operating range RAB1 is set to a speed value of 50% of maximum speed; [0195] Operating range RBC1 is set to maximum speed; [0196] Operating range RAD1 is set to a speed value of 50% of maximum speed; [0197] Operating range RDE1 is set to maximum speed; [0198] Operating range RAB2 is set to a speed value of 30% of maximum speed; [0199] Operating range RBC2 is set to maximum speed; [0200] Operating range RAD2 is set to a speed value of 30% of maximum speed; [0201] Operating range RDE2 is set to maximum speed.
[0202] The operator may have chosen a lower oil flow for operating ranges in the third and fourth control directions CD3 and CD4 as the transverse positioning along crop discharge path 191 requires finer positioning over smaller distances. With the settings adjusted, the operator can start harvesting operation.
[0203] With the operating ranges RAB1, RAD1, RAB2 or RAD2 pre-set with lower oil flow in both DIRECT and PATH mode (see
[0204] It may also be advantageous to enable the operator to switch between the modes by means of the cross-gate mode switch 39. Especially when the forage harvester 100 is operated in PATH mode, it may be necessary to quickly rotate the spout assembly 122 about vertically axis AXS1 to a position 181b for avoiding a collision with a (high voltage) transmission tower 173. As in PATH mode, the movement may take longer time (due to calculations based on the kinematic model) or be restricted by kinematic limitations (as target point 133 cannot be moved close to longitudinal centre axis of the forage harvester 100, mainly due to motion limits of spout flap 132), the operator may switch to DIRECT mode to quickly move the spout assembly 122 out of the collision area by a rotation about axis AXS1 using the user-operable control device, e. g. cross-gate control device 38, in the high speed/oil flow operating ranges. The same advantageous functionality can be used during headland operation when the agricultural machine 203 changes to drive parallel at the other side of the forage harvester 100. The operator can comfortably switch to quickly move the spout assembly 122 to a mirrored position about axis AXS1 using the user-operable control device in the high speed/oil flow operating ranges.
[0205] Depending on whether the operator selected the PATH mode or the DIRECT mode, the ECU 26 activates the corresponding mode for the operating ranges of both first/second control direction CD1/CD2 and third/fourth control direction CD3/CD4 (step S106).
[0206] As the operator can select the different operating ranges without taking hands off, a comfortable operation of the operator controls 28 is provided. As the operating ranges with higher oil flow will be reached when the haptic feedback at positions B1, D1, B2, D2 has been overcome, unintentional increase of speed can be avoided. The operator can fully concentrate on the harvesting operation and does not need to adjust settings in the display 32.
[0207] The method may comprise additional method steps, such as step S107. The method may stop with step S110 when the operator has finished his operation.
[0208] As can be seen in
[0209] As can be seen in
[0210] By usage of the turn-and-press control device 29 or the touch sensitive display 32, the operator may manipulate the speed or oil flow settings to define alternative graphs as indicated by graph 257 having a discrete step 258, graph 259 having a discrete step 260, graph 261 having a discrete step 262 and graph 263 having a discrete steps 264 as illustrated in
[0211] The discrete steps may have a minimum value. For example, discrete step 254 has a minimum value of at least 10%, 20%, 35%, 50% or 75% of the value assigned to the operating range RBC1 (see graph 253). Analogously, discrete step 256 has a minimum value of at least 10%, 20%, 35%, 50% or 75% of the value assigned to the operating range RDE1 (see graph 255).
[0212] The speed or oil flow settings assigned to the operating ranges RAB1 and RAD1 are set with lower values compared to the operating ranges RBC1 and RDE1 and the speed or oil flow settings assigned to the operating ranges RAB2 and RAD2 are set with lower values compared to the operating ranges RBC2 and RDE2 as depicted in
[0213] Alternatively, as depicted in
[0214] Furthermore, the values for the operating ranges in opposite direction may be asymmetrical as exemplarily depicted with graphs 257/259, 261/263, 269/271, and 273/275 in contrast to graphs 253/255 and 265/267.
[0215] With reference to
[0216] Furthermore as depicted in
[0217] All references cited herein are incorporated herein in their entireties. If there is a conflict between definitions herein and in an incorporated reference, the definition herein shall control.
LISTING OF DRAWING ELEMENTS
TABLE-US-00001 10 tractor 12 front wheel 14 rear wheel 15 ground 16 engine section 18 cab section 20 hitch 21 front hitch 22 first working component 23 second working component 24a position 24b position 24c position 26 ECU 28 operator controls 29 turn-and-press control device 30 armrest 32 display 33a GUI portion 33b GUI portion 33c GUI portion 33d GUI portion 33e GUI portion 33f GUI portion 33g GUI portion 33h GUI portion 33i GUI portion 33j GUI portion 33k GUI portion 33l GUI portion 33m GUI portion 33n GUI portion 34 drive lever 35 scroll wheel control device 36 scroll wheel control device 37 scroll wheel mode switch 38 cross-gate control device 39 cross-gate mode switch 40 rocker control device 41 Rocker mode switch 42 control system 43 linear control device 44 valve 45 linear control device mode switch 46 valve 47 cross-gate mode switch 48 valve 50 hydraulic line 52 hydraulic line 54 cylinder 56 wire 58 wire 60 wire 70 cylinder 72 tool holder 74 cylinder 75 tool 76a position 76b position 76c position 76d position 80 front hitch cylinder 84 plough shield 85a shield position 85b shield position 85c shield position 86 cylinder 88 cylinder 100 forage harvester 112 front wheels 114 rear wheels 116 engine section 118 cab section 120 header 122 spout assembly 124 spout base 126 spout drive 128 spout bow 130 spout bow cylinder 132 spout flap 133 target point 134 cylinder 158 interface 159 controller 160 memory 173 transmission tower 181a position 181b position 183 virtual plane 185 spout reference point 191 crop discharge path 193 start point 195 path portion 197 path portion 199 path portion 201 end point 203 agricultural machine 205 tractor 207 loading wagon 208 crop 209 tailgate 213 agricultural machine 253 graph 254 discrete step 255 graph 256 discrete step 257 graph 258 discrete step 259 graph 260 discrete step 261 graph 262 discrete step 263 graph 264 discrete steps 265 graph 266 discrete step 267 graph 268 discrete step 269 graph 270 discrete step 271 graph 272 discrete step 273 graph 274 discrete step 275 graph 276 discrete step