ADJUSTABLE GAS SPRING TUNED MASS DAMPER
20250027401 ยท 2025-01-23
Assignee
Inventors
Cpc classification
F16F2230/0047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2230/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B41/0085
FIXED CONSTRUCTIONS
F16F15/1414
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/161
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2222/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2230/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2228/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2222/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B44/00
FIXED CONSTRUCTIONS
International classification
E21B44/00
FIXED CONSTRUCTIONS
F16F15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B41/00
FIXED CONSTRUCTIONS
F16F15/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Vibration in a drill string is damped with a damping system coupled to the drill string. The damping system includes a chamber, a gas and piston in the chamber, and a mass connected to the piston. The gas defines a spring having a spring coefficient that is dependent on a volume or temperature of the chamber. The damping system is tunable in real-time by varying the volume or temperature of the chamber. In alternatives with multiple chambers interconnected to one another via ports, chamber volume at the existing pressure can be varied by selective actuation of valves between the chambers or the pressure of the gas can be varied by compressing or expanding a connected bellows or by heating or cooling the temperature of the gas. The damping system can selectively damp both radial and torsional vibrations.
Claims
1. A method of drilling a wellbore into a subterranean formation, the method comprising: rotating a drill string in the wellbore; damping vibrations of the drill string with a gas spring having a spring coefficient; and adjusting the spring coefficient in response to one or more drilling parameters.
2. The method of claim 1, wherein the gas spring comprises a first chamber having a first volume and wherein the spring coefficient is adjusted by adjustment of the first volume.
3. The method of claim 1, wherein the drill string comprises an actuator configured to adjust the spring coefficient while the drill string is in the wellbore.
4. The method of claim 1, wherein the gas spring comprises a first chamber having a first volume and a second chamber having a second volume, and wherein the method further comprises adjusting the spring coefficient by controlling a valve between the first chamber and the second chamber.
5. The method of claim 1, wherein the gas spring further comprises a dashpot, the dashpot configured to damp the vibrations of the drill string.
6. The method of claim 1, further comprising measuring, with a temperature measurement device, the temperature in the drill string, wherein the one or more drilling parameters comprise the measured temperature.
7. The method of claim 1, further comprising measuring a vibration parameter related to the vibrations of the drill string, wherein the one or more drilling parameters comprise the vibration parameter.
8. The method of claim 7, wherein the vibration parameter is a frequency of the vibrations.
9. The method of claim 1, wherein the drill string further comprises a controller operatively connected to the gas spring, further comprising harvesting energy from the vibrations of the drill string to power the controller to adjust the spring coefficient in response to the one or more drilling parameters.
10. The method of claim 1, wherein the gas spring comprises a gas and adjusting the spring coefficient comprises changing a temperature of the gas.
11. A drilling system for drilling a wellbore into a subterranean formation, the drilling system comprising: a drill string configured to rotate within the wellbore; and a damping system for damping vibrations of the drill string, the damping system comprising, a mass configured to move relative to the drill string in response to the vibrations; a gas spring connected to the mass and the drill string, the gas spring having a spring coefficient that is adjustable in response to one or more drilling parameters.
12. The drilling system of claim 10, wherein the gas spring comprises a first chamber having a first volume and wherein the spring coefficient is adjusted by adjustment of the first volume.
13. The drilling system of claim 12, wherein the damping system comprises an actuator configured to adjust the first volume while the drill string is in the wellbore.
14. The drilling system of claim 11, wherein the gas spring comprises: a first chamber having a first volume; and a second chamber having a second volume; and a valve configured to control communication between the first chamber and the second chamber, wherein the spring coefficient is adjusted by operating the valve.
15. The drilling system of claim 11, wherein the damping system further comprises a controller operatively connected to the gas spring and configured to adjust the spring coefficient in response to the one or more drilling parameters and a dashpot configured to damp the vibrations of the drill string.
16. The drilling system of claim 11, further comprising a temperature measurement device in the drill string, wherein the one or more drilling parameters comprise the measured temperature in the drill string.
17. The drilling system of claim 11, further comprising a vibration parameter measurement device in the drill string configured to measure a vibration parameter related to the vibrations of the drill string, wherein the vibration parameter comprises a value selected from the group consisting of one or more drilling parameters and an amplitude of the vibrations.
18. The drilling system of claim 15, wherein the controller is powered by energy that is harvested from the vibrations of the drill string.
19. The drilling system of claim 11, wherein the mass is configured to move relative to the drill string in response to the vibrations in a direction that is transverse to the longitudinal axis of the drill string.
20. The drilling system of claim 11, wherein the gas spring comprises a gas and a controller configured to control a temperature of the gas.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0007] Some of the features and benefits of the present invention having been stated, others will become apparent as the description proceeds when taken in conjunction with the accompanying drawings, in which:
[0008]
[0009]
[0010]
[0011]
[0012]
[0013] While subject matter is described in connection with embodiments disclosed herein, it will be understood that the scope of the present disclosure is not limited to any particular embodiment. On the contrary, it is intended to cover all alternatives, modifications, and equivalents thereof.
DETAILED DESCRIPTION OF INVENTION
[0014] The method and system of the present disclosure will now be described more fully hereinafter with reference to the accompanying drawings in which embodiments are shown. The method and system of the present disclosure may be in many different forms and should not be construed as limited to the illustrated embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey its scope to those skilled in the art. Like numbers refer to like elements throughout. In an embodiment, usage of the term about includes +/5% of a cited magnitude. In an embodiment, the term substantially includes within a predefined range such as within an absolute range or a relative range (e.g., +/5% of a cited magnitude, comparison, or description). In an embodiment, usage of the term generally includes +/10% of a cited magnitude.
[0015] It is to be further understood that the scope of the present disclosure is not limited to the exact details of construction, operation, exact materials, or embodiments shown and described, as modifications and equivalents will be apparent to one skilled in the art. In the drawings and specification, there have been disclosed illustrative embodiments and, although specific terms are employed, they are used in a generic and descriptive sense only and not for the purpose of limitation.
[0016] Disclosed herein is an example of a tuned mass damper for a drill string having a gas spring; where the gas spring includes a gas contained within multiple chambers that are connected by valves that can be rapidly opened or closed to change the total volume of gas in the gas spring and, thereby, change the effective spring coefficient of the gas spring. In an alternative, to achieve a maximum effect the small mass in the damper is set to move at the same vibrational frequency as the drill string to which it is attached, but at 180 degrees out of phase with the dominant drill string vibrational frequency. Accelerometers optionally are placed on both the small mass and the drill string, and their responses compared. In an example, a controller, such as a proportional, integral, and derivative (PID) controller is used to adjust the effective spring coefficient of the gas spring to achieve its maximum effect.
[0017] Illustrated in a partial side sectional view in
[0018] Shown in a side partial sectional view in
[0019] A piston 44 is shown within a portion of chamber 41 distal from where chambers 42, 43 abut chamber 41. Piston 44 is slidable within chamber 41 along axis 45, which in the example of
[0020] Still referring to
[0021] In a nonlimiting example of operation vibratory motion of drill string 16 (
[0022] An alternate embodiment of a damping system 36 is shown in a side sectional view in
[0023] Referring now to
[0024] In alternatives, valves 54, 55 include miniature gas valves, such as solenoid or sliding gate valves, and electrical power to operate these valves, the PID, and other electronics is provided by energy harvesting (such as from the vibration itself and that also generates some damping), power generation devices (such as those including turbines) and/or power storage devices (e.g., batteries and/or capacitors) alone or in combination. Example actuators include a stack piezo actuator or a piezo linear actuator, which can move in a fraction of a second over their 50 to 1000 microns range for a similar size orifice. PI Ceramic GmbH, Lindenstrae, 07589 Lederhose, Germany, https://www.piceramic.com/. Example dampers are available from Northeast Controls Inc., PO Box 9, Nassau, DE19969, Tel: (201) 419-6111, sales@peecoflowswitch.com.
Gas Spring Coefficient
[0025] From the ideal gas laws, for an ideal-gas-filled chamber of arbitrary shape and total volume, V:
[0026] Where: [0027] P=absolute pressure of the gas; [0028] V=volume of the gas; [0029] n=moles of the gas; [0030] R=ideal gas constant of the gas; and [0031] T=absolute temperature of the gas.
[0032] If this volume terminates in a cylinder having a fitted piston of area (A) pushing against a backstop, then the force (F) on this piston is,
[0033] The gas filled cylinder with a piston forms a gas-filled spring, which has a nonlinear dependence of force as a function of piston displacement away from the backstop, i.e., movement of the piston in a direction that compresses the gas in the cylinder. A gas filled spring therefore does not follow Hooke's law: F=kx that is used to model the behavior of linear mechanical springs, where the minus sign is used to indicate that the restoring force, F, is in the opposite direction of the displacement, x, which makes k a positive number whereas F and x are signed. However, for small displacements, dx, of the piston from the backstop, the gas spring behaves similar to a linear spring; and, over these small displacements, behavior of the gas spring can be modeled with an effective spring coefficient (k.sub.eff=dF/dx). For one mole (28 g) of Nitrogen gas at 25 C. and 100 bar, which occupies a volume of 246 ml, a small displacement of a one square inch piston would mean a displacement of about a third of a millimeter. Applying calculus to Equation 2, we then obtain the following expressions where dV=A (dx):
[0034] The effective spring coefficient k.sub.eff is adjustable with changes in area A of the piston or changes of the volume V of the cylinder. Note that the change in pressure, dP=dF/A, which makes the rate of change of pressure with volume, dP/dV=nRT/V.sup.2=K.sub.eff/A, from Equations 3 and 5.
[0035] In an example of adjusting the effective spring coefficient k.sub.eff, with changes in volume V of the cylinder, V.sub.0 represents an initial volume of the cylinder and the gas filled cylinder has a corresponding initial effective spring coefficient k.sub.eff0. Decreasing the initial volume V.sub.0 by a factor M to a compressed volume V.sub.1 results in an adjusted effective spring coefficient k.sub.eff 1 that is equal to the product (k.sub.eff0) (M.sup.2). Note the factor of the square of M. For example, reducing the volume by a factor of 3 makes the effective spring coefficient 9 times stiffer. These changes in connected gas volume can be done very quickly just by opening or closing (that is, actuating) valves between the chambers.
EXAMPLE
[0036] In a non-limiting example based on NIST Chemistry WebBook data and applying equations (1)-(5) above, a cylinder containing one mole (28 grams) of Nitrogen at a temperature of 25 C. and a pressure of 100 atmospheres (1469.59 pounds per square inch absolute (psia)), is compressed from an initial volume V.sub.0 to a compressed volume V.sub.1 by movement of a piston to a pressure of 100.1 atmospheres (1471.06 psia). Assuming the piston area A is one square inch, then k.sub.eff=F/x=PA/x=PA/(V/A)=PA.sup.2/V=15,684 lb/in=2,747 N/mm. These values of spring coefficient are consistent with shock absorbing systems employed in drilling operations, such as those provided by Dynomax Drilling Services, 7501 42 Street Leduc, Alberta T9E 0R8, Canada 780.986.3070. Provided in Eqn. 5 above is that a spring coefficient for a gas spring depends on temperature, and has a different response when subjected to different temperatures; such as in a wellbore 12 in which temperature can range from below 330 K to in excess of 430 K. For an ideal gas, the pressure increases linearly with increasing absolute temperature, so a gas spring becomes stiffer at a higher gas temperature. In one example, temperature changes of the damping system 36 are accounted for by adjusting an original volume inside the chamber(s) 41, 42, 43 so that, if under conditions in the wellbore 12 require moving piston 44 to have an adjusted volume, the damping system 36 has adequate capacity to accommodate the adjusted volume.
[0037] Schematically illustrated in
[0038] Note that preloading a compressional coil spring does not alter its spring coefficient k (i.e., the rate at which that force increases with increasing compression). In an example having a preload force, F.sub.0, the compression spring equation is, FF.sub.0=kx and, therefore, dF/dx=k, and as it was without preloading. Likewise, preloading a torsional coil spring does not change its spring coefficient (i.e., the rate at which that torque increases with increasing angle of rotation). One way to change the spring coefficient of a coil spring is to change the number of active coils by clamping a mid-portion of a coil spring, which if to be performed in real-time introduces complications over that of providing selective communication between chambers containing gas, and as disclosed herein. In an example, the effective spring coefficient of a gas spring is changed by changing the total volume of connected gas space in the spring before or while deploying that gas spring in a well so as to match the expected or measured vibrational frequency of the drill string downhole.
[0039] The present invention described herein, therefore, is well adapted to carry out the objects and attain the ends and advantages mentioned, as well as others inherent therein. While a presently preferred embodiment of the invention has been given for purposes of disclosure, numerous changes exist in the details of procedures for accomplishing the desired results. In alternatives, one or more of controllers 28, 58, and 158 is an information handling system (IHS). In an example, an IHS is employed for controlling the generation of the acoustic signal herein described as well as receiving the controlling the subsequent recording of the signal(s). In an alternative, the IHS stores recorded data as well as processing the data into a readable format. The IHS is optionally disposed at the surface, in the wellbore, or partially above and below the surface. In embodiments, the IHS includes a processor, memory accessible by the processor, nonvolatile storage area accessible by the processor, and logics for performing each of the steps described herein. Example communication means 30, 60, 66, 67 include hardwire, fiber optics, wireless, telemetry, and other known and later developed ways of communicating signals, such as on surface, within wellbore 12, and between surface and wellbore 12.
[0040] In another alternative, measures are undertaken to compensate for variations of the spring coefficient of the gas caused by changes in temperature. Illustrated in Equations (1)-(5) above, a spring coefficient of an ideal gas varies linearly with changes in temperature. Examples of compensation include adjusting the volume(s) of one or more of chambers 41, 42, 43, 141, 142, 143; where the adjustment in volume(s) is pre-adjusted on surface before deploying the damping system(s) 36, 136 downhole and based on anticipated temperatures in the wellbore 12 to ensure accurate spring stiffnesses at the expected temperature downhole. Illustrated in
[0041] For example, one could use a compressible bellows for one of the chambers. The bellows volume could be set once at the surface, or it could be adjusted in real-time downhole. This approach also eliminates the need to add or remove moles of gas from a closed system. A more complicated approach would be to place a computer-controlled heating element within the final gas chamber that acts as the spring for the tuned mass damper. Raising the temperature of the gas within that chamber would make the gas spring stiffer. By using a high thermal conductivity, but low heat capacity gas, such as helium, the gas could be heated quickly above wellbore temperature, and the gas would also cool rapidly back to wellbore temperature once the heater was turned off. This approach would allow rapid, real-time variation of the gas spring stiffness and allow dynamically varying the frequency of the tuned mass damper to match that of the drill string. To facilitate rapid gas cooling after heating, the chamber, itself, could be made of a high thermal conductivity metal such as copper or aluminum and be immersed in a high operating temperature, high thermal conductivity liquid such as Therminol-66, which is in thermal communication with the wellbore fluid. In principle, the gas in the gas spring could be cooled below wellbore temperature to change its stiffness but that is significantly more difficult to engineer than resistance heating. These and other similar modifications will not readily suggest themselves to those skilled in the art, and are intended to be encompassed within the spirit of the present invention disclosed herein and the scope of the appended claims.