SYSTEMS FOR CONVEYING ARTICLES
20250026575 ยท 2025-01-23
Inventors
Cpc classification
B65G2207/26
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present disclosure relates to a system for conveying articles in an aseptic environment. The system includes at least one conveyor belt, a first sidewall portion and a second sidewall portion. The conveyor belt, and the first and second sidewall portions define a conveyor path portion. Further, at least one of the first and second sidewall portions is a displaceable wall portion, and it is configured to adjust a width of the conveyor path portion to a width of the conveyed article. The displaceable wall portion includes a guided portion configured to be displaced along a guide. The guided portion and the guide are configured to be sanitized according to GMP standards.
Claims
1. A system for conveying articles in an aseptic environment, the system comprising a conveyor belt, a first sidewall portion and a second sidewall portion, wherein the conveyor belt, and the first and second sidewall portions define a conveyor path portion; at least one of the first and second sidewall portions is a displaceable wall portion, and is configured to adjust a width of the conveyor path portion to a width of the conveyed article; and wherein the system further comprises an actuator configured to move the displaceable wall portion such that the displaceable wall portion is maintained parallel to a wall portion that it faces, wherein the displaceable wall portion comprises a guided portion configured to be displaced along a guide, wherein the guided portion and the guide are configured to be sanitized according to GMP standards.
2. The system according to claim 1, wherein the guide has an open cross-section.
3. The system according to claim 2, wherein the open cross-section is delimited by an open line which extends from a first end of the open cross-section to a second end of the open cross-section, and wherein a ratio of a length of the open line to a shortest distance between the first and second ends of the open line is smaller than 2.2 specially smaller than 2, and more specifically smaller than 1.75.
4. The system according to any of claim 2, wherein the displaceable wall portion comprises at least two guided portions, each guided portion being configured to be displaced along a corresponding guide.
5. The system according to claim 1, wherein one of the guide and guided portion comprises a through hole defining a depth and a perimeter, through which the other one of the guide and guided portion is configured to be inserted.
6. The system according to claim 5, wherein a length of a path of the guided portion is larger than the depth of the through hole, and more specifically 10 times or more larger than the depth of the through hole.
7. The system according to claim 1, wherein the articles have a neck, and wherein the actuator is arranged at a lower vertical level than the neck of the articles.
8. The system according to claim 7, wherein the system further comprises a drive which is arranged at a lower vertical level than the actuator and which is mechanically coupled with the actuator.
9. The system according to claim 1, wherein the actuator is configured to move the displaceable wall portion in a straight path.
10. The system according to claim 9, wherein the system further comprises one or more rotatable linkages configured to connect the actuator with a bar on which the guided portion is mounted.
11. The system according to claim 1, wherein the system defines a straight conveyor section and a curved conveyor section, and wherein the straight conveyor section comprises the first displaceable wall portion and the curved conveyor section comprises a second displaceable wall portion.
12. The system according to claim 11, wherein the curved conveyor section comprises a curved wall portion, which is arranged in a staggered configuration with respect to a neighboring wall portion.
13. The system according to claim 11, further comprising a discard unit configured to remove tipped articles from the system, wherein the discard unit comprises a first and second curved sidewall portions arranged one opposite to the other, wherein the first curved sidewall portion is configured to promote the displacement of the article across a conveyor belt, and the second curved sidewall portion has a sidewall segment with an opening having a height such that a tipped over article can pass through the opening.
14. The system according to claim 13, wherein the discard unit comprises a shutter located between the second curved sidewall portion and the conveyor belt, wherein the shutter is configured to be automatically activated.
15. A method for adjusting a width of a conveyor system in an aseptic environment, the conveyor system comprising at least one conveyor belt, a first sidewall portion and a second sidewall portion, and the method comprising: displacing at least one of the first and second sidewall portions so that a distance between the first and second sidewall portions is modified, wherein the displacing is carried out by an actuator that moves the at least one sidewall portion; and wherein the at least one sidewall portion comprises a guided portion configured to be displaced along a guide, the guided portion and the guide being configured to be cleaned according to GMP standards.
16. The method according to claim 15, wherein the articles have a neck, and wherein the actuator is arranged at a lower vertical level than the neck of the articles.
17. The method according to claim 16, wherein the system further comprises a drive which is arranged at a lower vertical level than the actuator and which is mechanically coupled with the actuator.
18. The method according to claim 17, wherein the guide has an open cross-section.
19. The method according to claim 18, wherein the open cross-section is delimited by an open line which extends from a first end of the open cross-section to a second end of the open cross-section, and wherein a ratio of a length of the open line to a shortest distance between the first and second ends of the open line is smaller than 2.2 specially smaller than 2, and more specifically smaller than 1.75.
20. The method according to claim 15, wherein the actuator is configured to move the displaceable wall portion in a straight path, and wherein the system further comprises one or more rotatable linkages configured to connect the actuator with a bar on which the guided portion is mounted.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Non-limiting examples of the present disclosure will be described in the following, with reference to the appended figures, in which:
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
DETAILED DESCRIPTION
[0034] Reference now will be made in detail to embodiments of the disclosure, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation, not as a limitation. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present disclosure without departing from the scope or spirit of the teaching. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present disclosure covers such modifications and variations as come within the scope of the appended claims and their equivalents. In general, the same reference signs have been used to denote the same or similar elements across the figures.
[0035]
[0036] The system 100 comprises at least one conveyor belt 10, a first sidewall portion 20 and a second sidewall portion 30. The at least one conveyor belt 10, and the first and second sidewall portions 20, 30 define a conveyor path portion. At least one of the first and second sidewall portions 20, 30 is a displaceable wall portion. The displaceable wall portion(s) is (are) configured to adjust a width of the conveyor path portion to a width of the conveyed article 200.
[0037] It is noted that the system 100 may comprise more than one conveyor belt. A plurality of conveyor belts may be arranged to provide a path from one workstation to a next. Each of the conveyor belts may transport articles along a straight line. At or near the end of such a conveyor belt, another conveyor belt may be arranged to transport the article further, possibly in a different direction. Between conveyor belts that are arranged to transport the article(s) in different directions, a suitable transition may be arranged, e.g., a rotating disc or plate as described hereinafter. In examples, the conveyor belts may be arranged in a substantially parallel arrangement, i.e. to create a wider conveying area. Such an arrangement may be used e.g. in combination with a discard unit described hereinafter.
[0038] The system 100 comprises an actuator 72 configured to move the displaceable wall portion in a straight path. Furthermore, the displaceable wall portion comprises a guided portion 50 configured to be displaced along a guide 60. Both the guided portion 50 and the guide 60 are configured to be cleaned according to GMP standards.
[0039] The actuator 72 in this example moves a bar 76 on which the guided portion 50 is mounted. The bar 76 is further connected to an upstanding rod 40. The upstanding rod 40 at its distal end is mechanically connected to the displaceable wall portion. Movement of the actuator 72 will result in a straight movement of the displaceable wall portion thanks to the guided portion 50 being arranged along a guide 60.
[0040] In further examples, the guided portion may be part of the actuator itself.
[0041] The actuator 72 may be driven by a drive 70, which may be e.g. an electric motor. When a new batch of articles with dimensions (and particularly a width) that is different from previous articles is to be handled, an operator may set a new width. E.g. a touchscreen or any other type of user interface may be used. Once the system 100 registers the new width, control signals are sent to drive 70 (and other drives of the same conveyor system 100) to drive the actuators 72 such that a width of the conveyor portion is adapted.
[0042] The first sidewall portion 20 or the second sidewall portion 30 or both the sidewall portions may be driven to adjust the width of the conveyor path. In such a case each of the sidewall portions 20, 30 can have independent actuators and independent drives 70.
[0043] The articles 200 in this example may be vials or small bottles. They may be transported while partially open, or close and may contain e.g. biological or pharmaceutical compositions. In one example, the articles 200 may be vials containing a liquid composition which are conveyed towards a freeze-drying system.
[0044] The guide(s) in these examples allow by themselves, or in combination with other guides only a linear displacement, i.e. the system has only one degree of freedom.
[0045] In the example shown in
[0046] The example of
[0047]
[0048] The system may further comprise further straight conveyor sections arranged downstream of the curved conveyor section. E.g. a first straight conveyor section may form an approximately 90 degree angle with a further straight conveyor section. In between the first and further straight conveyor sections, a curved conveyor section may be arranged. In some examples, the first conveyor section may include a first conveyor belt, the further conveyor section a further conveyor belt, and a rotating circular plate with an independent drive may connect the first and further conveyor sections.
[0049] The straight conveyor section in this example may comprise a first displaceable wall portion, i.e. at least one of the sidewall portions as previously illustrated; and the curved conveyor section may comprise a second displaceable wall portion, i.e. at least one of the curved sidewall portions 20, 30. A curved sidewall portion may herein be regarded as a sidewall portion which has at least a curved portion. A curved sidewall portion may have a sidewall with a constant curvature, and in other examples a curved sidewall portion may have a sidewall with a straight portion and one or more curved portions, e.g. curved end portions.
[0050] The system 100 in
[0051] In some examples, the curved wall portion 20 may be arranged with the two ends 21, 22 below the respective ends of the neighboring wall portions 25, with the two ends 21, 22 above the respective ends of the neighboring wall portions or with one end 21 below and another end 22 above the respective ends of the neighboring wall portions 25. In examples, each end 21, 22 may be mechanically connected to the respective ends of the neighboring wall portion 25, i.e. with a rotatable link, to allow relative motion between wall portions 20, 25 and promote a synchronized motion.
[0052]
[0053]
[0054] Additionally, the embodiment in
[0055] The system 100 may comprise one or more rotatable linkages 74 configured to connect the actuator 72 with the bar 76 on which the guided portion 50 is mounted and contributing to transform the rotation of the actuator 72 into the linear motion of the upstanding rod 40, and, consequently, of the displaceable wall portion. In the present example, the actuator 72 is orientated substantially vertically, but other orientations and rotatable linkages 74 may be used to transform the rotation of the actuator 72 into a linear horizontal motion of the upstanding rod 40.
[0056] The use of rotatable linkages and/or rotatable actuators (instead of e.g. gears, or pistons) makes the system more suitable for aseptic environments, as the geometries of these elements avoid blind holes, difficult to clean areas etc. Moreover, in aseptic environments, liquid lubricants or pasty lubricants (e.g. grease, oil) are to be avoided as much as possible.
[0057]
[0058] Further,
[0059] The open cross-section of the guide 60 in this example is delimited by an open line 61, i.e. along the periphery of the guide 60, which extends from a first end 62 of the open cross-section to a second end 63 of the open cross-section. Furthermore, the ratio defined by the length of the open line 61 to the shortest distance between the first and second ends 62, 63 of the open line (illustrated with a broken line) may be smaller than 2.2, specifically smaller than 2 and more specifically smaller than 1.75.
[0060] In examples, the guide 60 may have a substantially axisymmetric geometry. Further, the guide 60 may be rotatably mounted, e.g. the guide 60 may be configured to rotate about a support 66. The guide 60 may thus rotate as the guided portion is moved by the corresponding actuator(s). The rotation of the guide 60 relative to the guided portion 50 allows cleaning the surface of these two components, i.e. guide 60 and guided portion 50, without the need for disassembling them. This configuration may prevent the existence of hard-to-reach contact surfaces where debris may accumulate and pollute the remaining components of the system.
[0061] In some examples, the guide 60 may have a perimeter which is substantially smaller than the length of the path of the guided portion 50. More specifically, the perimeter may be at least 2 times smaller than length of the path of the guided portion 50, and more specifically at least 5 times smaller. This enables effective cleaning of the guides 60 that rotate with the linear motion of the guided portion 50 and reduce the potential accumulation of debris inside the guide 60.
[0062]
[0063] The first sidewall portion 20 comprises a guided portion 50 with a through hole 53 defining a depth and a perimeter. The guides 60 in this case are rods which are configured to be inserted into the respective through holes 53 to guide the displacement of the guided portion. In the present example, the guided portion 50 comprises two through holes 53 through which the corresponding guides 60 are configured to be inserted, but the number of guided portions and guides may be varied.
[0064] In other examples, the guide 60 might comprise a through hole and the guided portion 50 may be configured to be inserted into the through hole.
[0065] In examples, the length of the path of the guided portion 50 is larger than the depth of the through hole 53, specifically at least 5 times larger than the depth of the through hole 53, and more specifically at least 10 times larger. This enables effectively cleaning the guides 60 that run along the through holes 53 and reduce the potential accumulation of debris inside the through hole 53.
[0066]
[0067]
[0068] In this example, the discard unit 80 comprises a first and second curved sidewall portions 27, 37 arranged opposite to each other, and defining, for practical purposes, a substantially constant width of the conveyor path. Further, the first curved sidewall portion 27 is configured to promote the displacement of the article 200 across (i.e. transverse to) the conveyor belt 10 arranged along this stretch of the conveyor path.
[0069] The second curved sidewall portion 37 has a sidewall segment with an opening, wherein the opening has a height above a plane defined by the conveyor belt 10 such that a tipped over article 202 passes through the opening.
[0070] In this example, a sidewall segment 371 is spaced above the plane defined by the conveyor belt 10 at a distance such that a tipped over article 202 can pass below the sidewall segment 371. I.e. the height of the space or gap may be just in excess of a maximum lateral, outside dimension of the articles 200 being conveyed. Thus, an article 202 that has tipped over may pass below the segment 371 into a discard tray 81, whereas upright articles 200 may follow the conveyor path.
[0071] In the exemplary embodiment of
[0072] In the illustrated embodiment, the operation of the bodies 86, 87 may be carried out by the rotation of their respective ends 861, 862. Other arrangements to operate the bodies 86, 87 of the shutter 85 can also be employed.
[0073] Further, the shutter 85 may be automatically driven to rotate one or more bodies 86, 87 from their open position to a closed position, or from a closed position to an open position.
[0074] The discard unit 80 or segment 371 of the conveyor system may be combined with any of the examples of
[0075] In some examples, the system 100 may be adapted for conveying articles 200 of e.g. two, three or four or more standard dimensions. When preparing the system 100 for a new batch of articles 200, simply one of the predefined articles 200 may be selected. In these examples, as the width of the conveyor portion is adapted, automatically shutter bodies 86, 87 are moved to their open or closed position to increase or reduce the height of the gap or opening in the sidewall. In yet further examples, the system 100 may comprise an imaging system to determine the dimensions of the articles to be conveyed.
[0076] In any of the previously illustrated examples, the height of the first and second sidewall portions 20, 30 may be adjustable relative to the conveyor belt 10. This allows placing the first and second sidewall portions 20, 30 to extend vertically higher than the center of gravity of the receptacles 200 being conveyed (for a broad type of receptacles and dimensions). This reduces the risk of a receptacle being tipped over the sidewall portions 20, 30 to ground.
[0077]
[0078] Although only a number of examples have been disclosed herein, other alternatives, modifications, uses and/or equivalents thereof are possible. Furthermore, all possible combinations of the described examples are also covered. Thus, the scope of the present disclosure should not be limited by particular examples, but should be determined only by a fair reading of the claims that follow.
[0079] Embodiments are disclosed in the following clauses.
[0080] Clause 1. A system (100) for conveying articles (200) in an aseptic environment comprising a conveyor belt (10), a first sidewall portion (20) and a second sidewall portion (30), wherein [0081] the conveyor belt (10), and the first and second sidewall portions (20, 30) define a conveyor path portion; [0082] at least one of the first and second sidewall portions (20, 30) is a displaceable wall portion, and it is configured to adjust a width of the conveyor path portion to a width of the conveyed article (200); and [0083] the system (100) further comprises an actuator (72) configured to move the displaceable wall portion such that the displaceable wall portion is maintained parallel to a displaceable wall portion that it faces, wherein [0084] the displaceable wall portion comprises a guided portion (50) configured to be displaced along a guide (60), wherein the guided portion (50) and the guide (60) are configured to be sanitized according to GMP standards.
[0085] Clause 2. The system (100) according to clause 1, wherein the guide (60) has an open cross-section.
[0086] Clause 3. The system (100) according to clause 2, wherein the open cross-section is delimited by an open line (61) which extends from a first end (62) of the open cross-section to a second end (63) of the open cross-section, and wherein a ratio of a length of the open line (61) to a shortest distance between the first and second ends (62, 63) of the open line is smaller than 2.2 specially smaller than 2, and more specifically smaller than 1.75.
[0087] Clause 4. The system (100) according to any of clauses 2 or 3, wherein the displaceable wall portion comprises at least two guided portions (50), each guided portion (50) being configured to be displaced along a corresponding guide (60).
[0088] Clause 5. The system (100) according to any of clauses 1-4, wherein on of the guide (60) and guided portion (50) comprises a through hole (53), defining a depth and a perimeter, through which the other one of the guide (60) and guided portion (50) is configured to be inserted.
[0089] Clause 6. The system (100) according to clause 5, wherein a length of a path of the guided portion (50) is larger than the depth of the through hole (53), and more specifically 10 times or more larger than the depth of the through hole (53).
[0090] Clause 7. The system (100) according to any of clauses 1-6, wherein the actuator (72) is arranged at a lower vertical level than a neck (201) of the articles (200).
[0091] Clause 8. The system (100) according to any of clauses 1-7, wherein the system (100) further comprises a drive (70) arranged at a lower vertical level than the actuator (72) and mechanically coupled with the actuator (72).
[0092] Clause 9. The system (100) according to any of clauses 1-8, wherein the actuator is configured to move the displaceable wall portion in a straight path.
[0093] Clause 10. The system (100) according to clause 9, wherein the system (100) further comprises one or more rotatable linkages (74) configured to connect the actuator (72) with the bar (76) on which the guided portion (50) is mounted.
[0094] Clause 11. The system (100) according to any of clauses 1-10, wherein the system (100) defines a straight conveyor section and a curved conveyor section, and wherein the straight conveyor section comprises a first displaceable wall portion and the curved conveyor section comprises a second displaceable wall portion.
[0095] Clause 12. The system (100) according to clause 11, wherein the curved conveyor section comprises a curved wall portion, which is arranged in a staggered configuration with respect to a neighboring wall portion (25).
[0096] Clause 13. The system (100) according to any of clauses 1-12, further comprising a discard unit (80) configured to remove tipped articles (202) from the system, wherein [0097] the discard unit (80) comprises a first and second curved sidewall portions (27, 37) arranged one opposite to the other, wherein [0098] the first curved sidewall portion (27) is configured to promote the displacement of the article (200) across a conveyor belt (10), and [0099] the second curved sidewall portion (37) has a sidewall segment (371) with an opening having a height such that a tipped over article (202) can pass through the opening.
[0100] Clause 14. The system (100) according to clause 13, wherein the discard unit (80) comprises a shutter (85) located between the second curved sidewall portion (37) and the conveyor belt (10), the shutter (85) configured to be automatically activated.
[0101] Clause 15. A method (300) to adjust a width of a conveyor system (100) in an aseptic environment comprising at least one conveyor belt (10), a first sidewall portion (20) and a second sidewall portion (30), the method (300) comprising: [0102] displacing (301) at least one of the first and second sidewall portions (20, 30) so that a distance between the first and second sidewall portions (20, 30) is modified, wherein the displacing (301) is carried out by an actuator (72) that moves the at least one sidewall portion (20, 30); and wherein [0103] the at least one sidewall portion (20, 30) comprises a guided portion (50) configured to be displaced along a guide (60), the guided portion (50) and the guide (60) being configured to be cleaned according to GMP standards.