μ-LED, μ-LED device, display and method for the same
11610868 · 2023-03-21
Assignee
Inventors
- Peter BRICK (Regensburg, DE)
- Jean-Jacques Drolet (Obertraubling, DE)
- Hubert HALBRITTER (Dietfurt-Toeging, DE)
- Laura Kreiner (Regensburg, DE)
- Thomas Schwarz (Regensburg, DE)
- Julia Stolz (Regensburg, DE)
Cpc classification
H01L2933/0091
ELECTRICITY
H01L33/24
ELECTRICITY
H01L2933/0083
ELECTRICITY
International classification
H01L25/075
ELECTRICITY
H01L33/24
ELECTRICITY
Abstract
The invention relates to various aspects of a μ-LED or a μ-LED array for augmented reality or lighting applications, in particular in the automotive field. The μ-LED is characterized by particularly small dimensions in the range of a few μm.
Claims
1. A μ-LED arrangement for generating a pixel of a display, comprising: a carrier substrate; at least three μ-LEDs, which are arranged on an assembly side of the carrier substrate; wherein the at least three μ-LEDs are adapted to emit light of different colors transverse to a carrier substrate plane in a direction away from the carrier substrate; a reflector element; wherein the reflector element is spatially arranged on the assembly side of the carrier substrate; wherein the reflector element is covering and laterally surrounding the at least three μ-LEDs and is configured to reflect the light emitted by the at least three μ-LEDs in a second direction of the carrier substrate; wherein the carrier substrate is at least partially transparent so that the light reflected from the reflector element propagates through the carrier substrate and emerges at a display side of the carrier substrate opposite the assembly side; and wherein the at least three μ-LEDs have a common electrical contact on a side of the at least three μ-LEDs facing the reflector element.
2. The μ-LED arrangement according to claim 1, wherein a diffuser layer is provided and/or a reflector material has diffuser particles for scattering the light reflected by the at least three μ-LEDs on a side of the reflector element directed towards the at least three μ-LEDs.
3. The μ-LED arrangement according to claim 1, wherein the reflector element forms an electrical contact of the at least three μ-LEDs.
4. The μ-LED arrangement according to claim 1, wherein the reflector element is configured and shaped such that at least 90% of the light emitted by the at least three μ-LEDs is incident on the assembly side of the carrier substrate at an angle between 45 and 90 degrees relative to the carrier substrate plane.
5. The μ-LED arrangement according to claim 1, wherein a passivation layer is additionally provided for attenuating or eliminating reflections of the light at mesa edges of the at least three μ-LEDs.
6. The μ-LED arrangement according to claim 1, wherein a light absorbing coating is provided on the assembly side and/or the display side of the carrier substrate outside the reflector element.
7. The μ-LED arrangement according to claim 1, wherein a color filter element is arranged on the display side of the carrier substrate opposite the reflector element; and wherein the color filter element allows a primary color spectrum of the at least three μ-LEDs to pass and attenuates deviating color spectra.
8. The μ-LED arrangement according to claim 1, in which a light-shaping structure, in particular a photonic structure is incorporated in or on the carrier substrate, which first and second regions with different refractive indexes are incorporated.
9. The μ-LED arrangement according to claim 1, in which a light-shaping and/or a light-converting structure having a first area and a second area is arranged on the display side of the carrier substrate.
10. The μ-LED arrangement according to claim 1, comprising a converter material surrounding at least one μ-LED of the at least three μ-LEDs and filling a space between the at least one μ-LED and a reflector material.
11. The μ-LED arrangement according to claim 2, wherein the diffuser layer and/or the diffuser particles comprise Al.sub.2O.sub.2 and/or TiO.sub.2.
12. The μ-LED arrangement according to claim 1, wherein the reflector element surrounds the at least three μ-LEDs in a circular, polygonal or parabolic shape.
13. The μ-LED arrangement according to claim 1, wherein the carrier substrate comprises polyamide, a transparent plastic, resin or glass.
14. The μ-LED arrangement according to claim 1, wherein the reflector element is formed as a reflective layer of the at least three μ-LEDs.
15. The μ-LED arrangement according to claim 1, wherein the display side of the carrier substrate has an uneven and/or roughened structure.
16. The μ-LED arrangement according to claim 9, wherein the first area and the second area comprise a converted material.
17. The μ-LED arrangement according to claim 1, further comprising a converter material on the display side of the carrier substrate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following section, some of the above-mentioned and summarized aspects are explained in more detail using various explanations and examples.
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DETAILED DESCRIPTION
(53) Augmented reality is usually generated by a dedicated display whose image is superimposed on reality. Such device can be positioned directly in the user's line of sight, i.e. directly in front of it. Alternatively, optical beam guidance elements can be used to guide the light from a display to the user's eye. In both cases, the display may be implemented and be part of the glasses or other visually enhancing devices worn by the user. Googles™ Glasses is an example of such a visually augmenting device that allows the user to overlay certain information about real world objects. For the Google™ glasses, the information was displayed on a small screen placed in front of one of the lenses. In this respect, the appearance of such an additional device is a key characteristic of eyeglasses, combining technical functionality with a design aspect when wearing glasses. In the meantime, users require glasses without such bulky or easily damaged devices to provide advanced reality functionality. One idea, therefore, is that the glasses themselves become a display or at least a screen on or into which the information is projected.
(54) In such cases, the field of vision for the user is limited to the dimension of the glasses. Accordingly, the area onto which extended reality functionality can be projected is approximately the size of a pair of spectacles. Here, the same, but also different information can be projected on, into or onto the two lenses of a pair of spectacles.
(55) In addition, the image that the user experiences when wearing glasses with augmented reality functionality should have a resolution that creates a seamless impression to the user, so that the user does not perceive the augmented reality as a pixelated object or as a low-resolution element. Straight bevelled edges, arrows or similar elements show a staircase shape that is disturbing for the user at low resolutions.
(56) In order to achieve the desired impression, two display parameters are considered important, which have an influence on the visual impression for a given or known human sight. One is the pixel size itself, i.e. the geometric shape and dimension of a single pixel or the area of 3 subpixels representing the pixel. The second parameter is the pixel pitch, i.e. the distance between two adjacent pixels or, if necessary, subpixels. Sometimes the pixel pitch is also called pixel gap. A larger pixel pitch can be detected by a user and is perceived as a gap between the pixels and in some cases causes the so-called fly screen effect. The gap should therefore not exceed a certain limit.
(57) The maximum angular resolution of the human eye is typically between 0.02 and 0.03 angular degrees, which roughly corresponds to 1.2 to 1.8 arc minutes per line pair. This results in a pixel gap of 0.6-0.9 arc minutes. Some current mobile phone displays have about 400 pixels/inch, resulting in a viewing angle of approximately 2.9° at a distance of 25 cm from a user's eye or approximately 70 pixels/° viewing angle and cm. The distance between two pixels in such displays is therefore in the range of the maximum angular resolution. Furthermore, the pixel size itself is about 56 μm.
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(59) In particular, humans have a forward horizontal arc of their field of vision for both eyes of slightly more than 210°, while the vertical arc of their field of vision for humans is around 135°. However, the range of visual abilities is not uniform across the field of vision and can vary from person to person.
(60) The binocular vision of humans covers approximately 114° horizontally (peripheral vision), and about 90° vertically. The remaining degrees on both sides have no binocular area but can be considered part of the field of vision.
(61) Furthermore, color vision and the ability to perceive shapes and movement can further limit the horizontal and vertical field of vision. The rods and cones responsible for color vision are not evenly distributed.
(62) This point of view is shown in more detail in
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(65) The eye compensates this non-constant density and also the so-called blind spot by small movements of the eye. Such changes in the direction of vision or focus can be counteracted by suitable optics and tracking of the eye.
(66) Furthermore, even with glasses, the field of vision is further restricted and, for example, can be approximately in the range of 80° for each lens.
(67) The pixel pitch in
(68) Nevertheless, the curves in
(69) Equation 1 shows the relationship between dimension D of a pixel, pixel pitch pp, number N of pixels and the edge length d of the display. The distance r between two adjacent pixels calculated from their respective centers is given by
r=d/2+pp+d/2.
D=d/N−pp
N=d/(D+pp) (1)
(70) Assuming that the display (e.g. glasses) is at a distance of 2.54 cm (1 inch) from the eye, the distance r between two adjacent pixels for an angular resolution of 1 arcminute as roughly estimated above is given by
r=tan(1/60°)*30 mm
r=8.7 μm
(71) The size of a pixel is therefore smaller than 10 μm, especially if some space is required between two different pixels. With a distance, r between two pixels and a display with the size of 15 mm×10 mm, 1720×1150 pixels can be arranged on the surface.
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(73) The angle between the perpendicular axes to the emission surface of the LED and the beam vector is defined as the collimation angle. In the example of emission vector 22, the collimation angle of LEDs 20 is approximately zero. LED 20 emits light that is collinear and does not widen significantly.
(74) In contrast, the collimation angle of the emission vector 23 of the LED pixels 20a to 20c is quite large and in the range of approximately 45°. As a result, part of the light emitted by LED 20a overlaps with the emission of an adjacent LED 20b.
(75) The emission of the LEDs 20a to 20c is partially overlapping, so that its superposition of the corresponding light emission occurs. In case the LEDs emit light of different colors, the result will be a color mixture or a combined color. A similar effect occurs between areas of high contrast, i.e. when LED 20a is dark while LED 20b emits a certain light. Because of the overlap, the contrast is reduced and information about each individual position corresponding to a pixel position is reduced.
(76) In displays where the distance to the user's eye is only small, as in the applications mentioned above, a larger collimation angle is rather annoying due to the effects mentioned above and other disadvantages. A user is able to see a wide collimation angle and may perceive displayed objects in slightly different colors blurred or with reduced contrast.
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(78) As the size of the display increases, the collimation angle requirements change drastically, so that even for large display geometries such as those illustrated in curve C7, the collimation angle reaches about 10° for a field of view of 100°. In other words, the collimation angle requirements for larger displays and larger fields of view are increasing. In such displays, light emitted by a pixel must be highly collimated to avoid or reduce the effects mentioned above. Consequently, strong collimation is required when displays with a large field of view are to be made available to a user, even if the display geometry is relatively large.
(79) As a result of the above diagrams and equations, one can deduce that the requirements regarding pixel pitch and collimation angle become increasingly challenging as the display geometry and field of view grow. As already indicated by equation 1, the dimension of the display increases strongly with a larger number of pixels. Conversely, a large number of pixels is required for large fields of view if sufficient resolution is to be achieved and fly screens or other disturbing effects are to be avoided.
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(81) In contrast, the table in
(82) very low res pixel pitch approx. 0.8-3 mm
(83) low res Pixel pitch approx. 0.5-0.8 mm
(84) mid res Pixel pitch approx. 0.1-0.5 mm
(85) high res Pixel pitch less than 0.1 mm
(86) The upper part of the table, entitled “Direct Emitter Displays”, shows inventive applications of μ-LED arrays in displays and lighting devices in vehicles and for the multimedia sector. The lower part of the table, titled “Transparent Direct Emitter Displays”, names various applications of μ-LED arrays in transparent displays and transparent lighting devices. Some of the applications of μ-displays listed in the table are explained in more detail below in the form of embodiments.
(87) The above considerations make it clear that challenges are considerable in terms of resolution, collimation and field of view suitable for extended reality applications. Accordingly, very high demands are placed on the technical implementation of such displays.
(88) Conventional techniques are configured for the production of displays that have LEDs with edge lengths in the range of 100 μm or even more. However, they cannot be automatically scaled to the sizes of 70 μm and below required here. Pixel sizes of a few μm as well as distances of a few μm or even less come closer to the order of magnitude of the wavelength of the generated light and make novel technologies in processing necessary.
(89) In addition, new challenges in light collimation and light direction are emerging. Optical lenses, for example, which can be easily structured for larger LEDs and can also be calculated using classical optics, cannot be reduced to such a small size without the Maxwell equations. Apart from this, the production of such small lenses is hardly possible without large errors or deviations. In some variants, quantum effects can influence the behaviour of pixels of the above-mentioned size and have to be considered. Tolerances in manufacturing or transfer techniques from pixels to sub mounts or matrix structures are becoming increasingly demanding. Likewise, the pixels must be contacted and individually controllable. Conventional circuits have a space requirement, which in some cases exceeds the pixel area, resulting in an arrangement and space problem.
(90) Accordingly, new concepts for the control and accessibility of pixels of this size can be quite different from conventional technologies. Finally, a focus is on the power consumption of such displays and controllers. Especially for mobile applications, a low power consumption is desirable.
(91) In summary, for many concepts that work for larger pixel sizes, extensive changes must be made before a reduction can be successful. While concepts that can be easily up scaled to LEDs at 2000 μm for the production of LEDs in the 200 μm range, downscaling to 20 μm is much more difficult. Many documents and literature that disclose such concepts have not taken into account the various effects and increased demands on the very small dimensions and are therefore not directly suitable or limited to pixel sizes well above 70 μm.
(92) In the following, various aspects of the structure and design of μ-LED semiconductors, aspects of processing, light extraction and light guidance, display and control are presented. These are suitable and designed to realize displays with pixel sizes in the range of 70 μm and below. Some concepts are specifically designed for the production, light extraction and control of μ-LEDs with an edge length of less than 20 μm and especially less than 10 μm. It goes without saying, and is even desired, that the concepts presented here can and should be combined with each other for the different aspects. This concerns for example a concept for the production of a μ-LED with a concept for light extraction. In concrete terms, a μ-LED implemented by means of methods to avoid defects at edges or methods for current conduction or current constriction can be provided with light extraction structures based on photonic crystal structures. Likewise, a special drive can also be realized for displays whose pixel size is variable. Light guidance with piezoelectric mirrors can be realized for μ-LEDs displays based on the slot antenna aspect or on conventional monolithic pixel matrices.
(93) In some of the following embodiments and described aspects, additional examples of a combination of the different embodiments or individual aspects thereof are suggested. These are intended to illustrate that the various aspects, embodiments or parts thereof can be combined with each other by the skilled person. Some applications require specially adapted concepts; in other applications, the requirements for the technology are somewhat lower. Automotive applications and displays, for example, may have a longer pixel edge length due to the generally somewhat greater distance to a user. Especially there, besides applications of extended reality, classical pixel applications or virtual reality applications exist. This is in the context of this disclosure for the realization of μ-LED displays, whose pixel edge length is in the range of 70 μm and below, also explicitly desired.
(94) A general illustration of the main components of a pixel in a μ-display is shown schematically in
(95) The pixel device of
(96) After light has been generated, it must be collimated and directionally coupled out as far as possible. Therefore the following explanations concern different aspects of light extraction.
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(98) A hemisphere 53 of the same material with a radius of approximately 10 μm is arranged on each micropixel. Each hemisphere 53 covers the area of the underlying pixel 51 and extends to about half the distance to the next pixel. Because of the refractive index and geometry, the hemispheres are configured to collimate the light emitted by the individual pixels.
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(101) Thus, it is possible to arrange the plurality of pixels next to each other to form a μ-display. Within the half-dome area of the pixel, an active layer 803 is arranged. The active layer is located in the upper third of the half-dome forming the pixel and is formed by a p-doped layer 804 deposited on the n-doped material in the half-dome. Other active layers such as quantum wells or structures mentioned in this disclosure are possible. In order to form the smallest possible region where recombination occurs, a current confinement process can be used. This keeps charge carriers away from the edge and the recombination area becomes smaller.
(102) A reflective layer 805 is applied to the sidewalls and also to the upper surface of the material 800. The p-contact 801 is applied to the reflective layer 805. The reflective layer 805 also includes an insulating layer (not shown) to prevent a short circuit between the p-contact and the material 800. P-contact material 801 is in direct contact with the p-doped layer 804 through a gap in the reflective layer on the half-dome forming the pixel. As a result, the insulating layer on the reflective layer and the gap in the reflective layer causes carrier injection only at the tip of the half-dome. A current broadening layer can also be applied within the p-doped layer 804.
(103) Recombination of charge carriers occurs in the active region 803 Light emitted from the active region towards the side is reflected at the reflective layer towards the output surface TA. The shape of the half-dome is parabolic in some examples. The shape should be chosen to support collinearity for light generated within the active region. In some applications, other elements for guiding light, such as photonic crystal structures or similar are then arranged on the exit surface.
(104) The following aspects deal with a different point of view in contrast to a direct improvement of the directionality of the emitted light. The following examples are intended for the creation of a Lambert radiator. However, it is known by the expert that other shapes on reflector elements influence the beam-shaping. Special designs thus create a μ-LED with rear output, which can be directed at the same time.
(105)
(106) The reflector element 18 here is designed like a dome and surrounds the μ-LED 16 at least on the side where the μ-LED 16 emits light 14. For example, if the μ-LED 16 emits light 14 in a direction away from the carrier substrate 12, this light hits a surface of the reflector element 18 directed towards the μ-LED 16, is reflected there and returned towards the assembly side 20 of the carrier substrate 12. If necessary, the light propagates with refraction at the interface of the assembly side 20 over a cross section of the carrier substrate 12 in the direction of a display side 22 of the carrier substrate 12 and is coupled out there, if necessary with repeated refraction or diffraction.
(107) The reflector element 18 should have the advantageous shape and properties that light 14 is incident at an angle of incidence 26 as perpendicular as possible relative to a carrier substrate plane 28 on the placement side 20 of the carrier substrate 12. Among other things, this should serve to minimize losses due to total reflection within the carrier substrate 12 as well as unfavourable angles when decoupling from display side 22 of carrier substrate 12. This angle of incidence 26 should be as small as possible, also to minimize crosstalk between adjacent pixel elements 10.
(108)
(109) In addition, a passivation layer 32 is provided at the mesa edges 30 between the μ-LED 16 and the layer of the reflector element 18. This passivation layer 32 has light-absorbing or at least light-blocking properties so that light 14 emitted by the μ-LED in the direction of the carrier substrate plane 28 or in the direction of the mesa edges 30 is attenuated or absorbed. This is to prevent light 14 from passing over in the direction of an adjacent pixel element 10 and causing crosstalk. In addition, the passivation layers 32 can be configured to cause beam-shaping of the emitted light 14.
(110)
(111) In order to improve the dark impression and contrast of a display, light-absorbing layers 34 are provided according to this embodiment, which are applied here outside the reflector element 18 on the carrier substrate 12 on the assembly side 20 and/or on the display side 22. On the one hand, this can prevent light 14 from being coupled out outside a desired active area of the pixel element. On the other hand, an advantageous effect can be that light 14, which propagates inside the carrier substrate 12, is not coupled out outside the desired area on display side 22, but is absorbed or attenuated. For an observer, the light-absorbing layers 34 can be recognized as clearly inactive or black or dark, and due to the better optical demarcation compared to the active luminous areas, improved contrast properties of a display can be achieved.
(112)
(113) Here it is desirable that as much of the light 14 that has passed through carrier substrate 12 is coupled out of carrier substrate 12 via display screen 22. Here, a roughened surface 36 can cause an improved out-coupling of light 14. More generally speaking, the surface of the display side 22 comprises a structuring, which has additional microstructures at an angle to each other which deviate in their angle from the alignment parallel to a carrier substrate plane 28 and can thus cause additional out-coupling.
(114)
(115) In an alternative embodiment, again with reference to
(116)
(117) To prevent this crosstalk, light-absorbing layers 34 are provided between the two pixel elements 10 and between the two adjacent reflector elements 18, respectively. These can be arranged on an assembly side 20 of the carrier substrate 12, but also on a display side 22 of the carrier substrate 12. The light-absorbing layers 34 attenuate or eliminate the then unwanted light components 14 and can thus improve the contrast of a display.
(118) In
(119) If an electronic control unit 24 is designed on the basis of IGZO, it is also conceivable according to an example that the electronic control unit 24 can be arranged within an inner area of a reflector element 18 (not shown here). This possibility is based in particular on the at least partial light transmission of the IGZO material. According to another example, 24 LIPS is used as the basis for the control electronics 24 and LIPS as the material for the carrier substrate 12. LIPS stands for Low Temperature Poly Silicon and can have better electrical properties than IGZO, but with more light absorbing properties.
(120) LIPS can be used for both p-transistors and n-transistors, whereas IGZO is only suitable for p-transistors. An arrangement of the control electronics 24, based on LIPS, must therefore be provided here outside a reflector element 18. A further alternative can be seen in the use of so-called μICs. These are often used together with silicon-based substrates and usually have light-absorbing properties.
(121) A challenge here may lie in miniaturizing these ICs, whereby the electrical performance of the μICs is often higher than that of other variants. Here, too, an arrangement would, according to an example, be made outside an area of a reflector element 18 on the assembly side 20 of the carrier substrate 12. Contacting of the emitter chip 16 can be achieved, for example, via a metallic contact pad on the carrier substrate 12 or via transparent ITO (indium tin oxide).
(122)
(123) In particular, this diffuser layer 40 can be made flat or even in this area 18A in order to focus the most direct possible back reflection of light emitted transversely to the carrier substrate plane 28 approximately vertically in the direction of the placement side 20 of the carrier substrate 12. A relatively thin diffuser layer 40 can be sufficient for this purpose, since μ-LEDs, due to their properties and construction, come closer to a Lambertian radiation pattern than previous LED technologies. Materials that can be used for this purpose include Al.sub.2O.sub.3 or TiO.sub.2.
(124)
(125) Light, which is thus emitted in the direction of the reflector element, is reflected by the carrier substrate where it hits a photonic structure 19, which is partly incorporated in the carrier substrate. The photonic structure 19 is designed to redirect the emitted light and emit it as a collimated light beam. Various embodiments of such photonic structures are disclosed in this application, for example in
(126) The photonic structure can also be omitted depending on the application. For automotive applications, a Lampertian radiation pattern may be more desirable, in which case it is omitted. In the field of Augmented Reality a strong directionality may be desired, which is achieved by the additional photonic structure. In addition to the photonic structure, a converter material can also be provided in addition to the structure or alternatively. In the automotive sector, such directional light applications with white or other colored light are possible.
(127) Finally,
(128) This is followed in step 120 by creating a reflector element, for example as a reflective layer of the μ-LED. According to an example, before step 110, a display side 22 of the carrier substrate 12 is processed to produce a roughening 36 or rough microstructuring of the surface of the display side 22.
(129) One way to reduce the emission angle of μ-LEDs is to indicate structures on the emission surface that reduce the propagation of light parallel to the emission surface. This can be achieved by photonic structures. The photonic crystal structure is basically not limited to a certain material system. The following examples and embodiments will give different ones, which are not limited to a specific design, but are suitable for all embodiments and designs disclosed herein. Furthermore, different semiconductor material systems can be used for the μ-LEDs, especially on GaN, AlInGaP, AlN or InGaAs basis.
(130) The exemplary optoelectronic device 700 of
(131) For example, layer 702 is a p-doped GaN layer and layer 703 is an n-doped GaN layer. The layer on the underside 701 can be a metallic mirror layer and/or a carrier layer. The growth direction G goes from the top side to the bottom side, or vice versa, and orthogonal to the connecting surface of the layers.
(132) The photonic crystal structure 706 is formed by nanowires with radius r and height h. The wires form a triangular lattice with lattice constant a. However, other lattice geometries such as square lattice are possible. The periodicity and thus the lattice constant a of the photonic crystal structure are such that they are about half the wavelength of the light wavelength to be diffracted. The space between the wires may contain a material, which has a different refractive index than the material of the layer 705. For example, layer 705 may be formed of n-doped GaN. Other materials and SiO.sub.2 are also possible.
(133) The layer 702 can be supplied with an extension 702a, which extends through the layer 703 and reaches into the layer 705 but not into the photonic crystal structure 706 as shown in the lower view of
(134) The photonic crystal structure 706 can have the effect of improving the concentration of light passing through it. In particular, the photonic crystal structure 706 can provide a virtual bandgap for a region of wavelengths that are perpendicular to the direction of growth. The photonic crystal structure 706 can block this light. In contrast, light that runs along the direction of growth is basically not disturbed by the photonic crystal structure 706. As shown in the upper view of
(135) Alternatively, a single photonic crystal structure 706 can be fabricated to cover the complete layer 705. In this case, more unit cells of the lattice can be arranged in layer 705, which has a positive effect on the properties of the photonic crystal structure, which depend on the periodicity.
(136) In the exemplary device shown in
(137) In the exemplary device shown in
(138) The photonic crystal structure 706 covers the complete layer 703 and is placed at a distance H from the wigwam surface roughening 703e of the underlying layer 703.
(139) Layer 701 is a carrier layer, layer 711 can be a compound layer, layer 712 is a mirror layer, especially a silver mirror layer, and layer 713 can be a dielectric layer. A mesa dry etch can be performed during device production and after patterning the photonic crystal structure 706.
(140) The different photonic decoupling structures create a certain roughness and surface structures on the surface, depending on their design. Therefore, the surface should be planarized to facilitate a possibly necessary later transfer.
(141) Generally, a large number of μ-LEDs are first formed in or on a wafer, then their surface is structured and then, if necessary, separated. Modules of μ-LEDs and other designs are part of this application. It is clear from this that the μ-LEDs come in different designs. The following surface treatment is thus independent of the later processing and is suitable for (later isolated) μ-LEDs, μ-LED modules and also pixelated optochips with a plurality of μ-LEDs.
(142) According to
(143) The other transparent material shows a low refractive index, especially less than 1.5, which improves the decoupling from the structured area (higher refractive index). Afterwards the other material is removed by CMP process to form the smooth surface 7 of the structured surface area 9. As shown, the removal is either carried out up to the highest areas of the structured area or a surface of the material 5 is generally left over. In this respect, a gradual transition from a high refractive index via the lower refractive index of the material 5 to air results.
(144) In addition to SiO.sub.2 material 5, crown glass with a refractive index of e.g. 1.46, PMMA with a refractive index of e.g. 1.49 and quartz glass with a refractive index of e.g. 1.46 can be used. These refractive indices result at the wavelength 589 nm of the sodium D-line. A refractive index of silicon dioxide, for example, is 1.458.
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(146) For example, a suitable second material 3 with a high refractive index greater than 2 is Nb.sub.2O.sub.5 with a refractive index of 2.3. Other usable materials with a high refractive index are for example zinc sulphide with a refractive index of for example 2.37, diamond with a refractive index of for example 2.42, titanium dioxide with a refractive index of for example 2.52, silicon carbide with a refractive index of for example 2.65 and titanium dioxide with a refractive index of for example 3.10. These refractive indices result in particular at the wavelength 589 nm of the sodium D-line. Other materials can also be used.
(147) The structuring of surface area 9 is done, as in
(148) After the topology has been created, the rough surface is smoothed by applying the transparent material 5 described above to the rough surface and then planarizing it.
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(150) Alternatively, periodic photonic crystals or non-periodic photonic structures, in particular quasiperiodic or deterministic aperiodic photonic structures, can in principle be directly incorporated into the first material 1 of the semiconductor body without a second material 3.
(151) After the photonic structure has been formed, the interstitial spaces are filled with a transparent material with a lower refractive index. The transparent third material 5, in particular SiO.sub.2, is planarized, resulting in a smooth and even surface. As shown in
(152)
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(154) The structure 4 provided in layer 2 with the converter material is designed in such a way that the converted radiation is emitted exclusively as a directed beam in a specific radiation area 3. According to the embodiment shown in
(155) The structured layer 2 shown in
(156) For example, the recesses can be of different sizes or have different spacing. This results in a different periodicity, so that a different optical band gap is formed. In a similar embodiment, the recesses can have a first periodicity in a first direction (i.e. first distance from each other and size) and a second periodicity in another, e.g. orthogonal direction. This result in a different band gap in the two spatial directions and a wavelength-dependent selection can be made. With a suitable setting, a full conversion of the incident light is possible, so that the μ-LED emits converted light substantially parallel to the recesses.
(157) Such a photonic structure can significantly increase directionality and thus efficiency, especially of etendue-limited systems. Due to the provision of a layer 2 with a corresponding structure 4 and suitable converter material directly on the surface of the μ-LED 7, the otherwise additionally provided optical elements can be dispensed and thus a comparatively small radiation source can be realized by exploiting the invention. In addition, a particularly efficient radiation source is made available, since on the one hand, no light is emitted in an unneeded direction that is not perpendicular to the LED chip surface, and on the other hand, all the converted light can be used. Furthermore, modes of the excitation radiation emitted by the μ-LED 7, which are guided in the active zone 9 and have a low extraction efficiency from the μ-LED 7, can be efficiently converted.
(158) In addition,
(159) Such a technical design is particularly suitable for radiation sources 6, in which a μ-LED 7 and a converter element 1 are combined in such a way that the light emitted by the μ-LED 7 is fully converted. With the aid of a suitably designed filter layer 5, the radiation emitted in the emission range 3 can thus be limited to radiation with a desired wavelength. Such a filter layer 5 also ensures that the excitation radiation emitted by LED 7, which is not converted into converted radiation by converter element 1, is prevented from escaping into emission range 3 by means of filter layer 5 if necessary.
(160) In an alternative embodiment, layer 3 of
(161)
(162) In contrast to the embodiment explained in
(163) In addition,
(164)
(165) The recombination zones 2 are formed in a first layer of optically active semiconductor material 3 of array 11. The zones 2 can comprise quantum dots, one or more quantum wells or even a simple pn junction. In order to obtain more localized recombination regions, it may be intended to limit recombination to predefined areas by current confinement or other structural measures.
(166) In the layer with the semiconductor material 3, the photonic crystal or photonic crystal structures K are structured, namely in the form of a two-dimensional photonic crystal. The photonic crystal K is located between the recombination zones 2 and the light-emitting surface 21. The photonic crystal structures K can be arranged independently of the positioning of individual pixels, whereby in the example shown one pixel corresponds to one or three light sources with a recombination zone 2. Three light sources, therefore, so that any color can be produced by suitable color mixing.
(167) The optically active photonic crystal structures K are filled free-standing in air or, as shown, with a first filling material 7, in particular electrically insulating and optically transparent, in particular SiO.sub.2, with a refractive index which is lower than the refractive index of the semiconductor material 3. The filling material 7 preferably also comprises a low absorption coefficient.
(168) In the array 11, both electrical poles of each light source are electrically connected by means of an optically reflective contact layer 5 for the electrical contacting of the light sources. The contacting layer 5 is located on a side of the optically active semiconductor material 3 facing away from the optically active photonic crystal structures K and is arranged below as shown in
(169) The photonic crystal K can be structured over the entire emitting surface 21 in such a way that at least approximately only light with a propagation direction perpendicular to the surface 21 can leave the component. If the photonic crystal K is close to the recombination plane 1 and the layer thickness of the photonic crystal K is large in comparison to the distance to the recombination zone 2, the optical density of states in the area of light generation is additionally changed.
(170) This makes it possible to generate a complete bandgap for optical modes with propagation direction parallel and at a small angle to the surface of the, in particular, planar, i.e. in particular flat and/or smooth, pixel-containing array 11. The emission of light with propagation direction parallel to the emitting surface is then completely suppressed.
(171) In particular, light can only be generated in a limited emission cone, which is defined by the photonic crystal K. In this case, directionality is already ensured at the level of light generation, which effectively increases efficiency compared to an angle-selective optical element, since such an element only influences light extraction.
(172) The alignment of the photonic crystal K is independent of the positioning of the individual pixels, especially in such a way that an alignment of the pixel structure to the photonic structure K is not necessary and processing of an entire wafer surface is possible. It is a reasonable embodiment if the device is homogeneous in its optical properties over the entire surface of the array 11 or varies only slightly so as not to disturb the optical environment of the photonic crystal K.
(173)
(174) Alternatively, some embodiments may provide that the material is also electrically conductive. This is especially useful if the different pixels are designed with vertical μ-LED packages and are to be connected to a common contact.
(175) As shown in
(176)
(177) The vertical light-emitting diodes 13 have an upper and a lower electrical contact along a vertically oriented longitudinal axis, which is perpendicular to the light-emitting surface 21. The light-emitting diodes thus comprise an electrical contact on the front side and an electrical contact on their rear side. The rear side is the side of the μ-LEDs 13 facing away from the light emission surface 21, while the front side faces the light emission surface 21.
(178) The device comprises an electrically conductive and the generated light reflecting contacting layer 5 for the electrical contacting of the contacts on the back of the LEDs 13 The contacting layer 5 is designed in such a way that the individual μ-LEDs can be controlled separately. For the electrical contacting of the contacts on the front of the LEDs 13, a third layer is provided, which comprises an electrically conductive and optically transparent material 17, for example ITO. An electrical connection to the corresponding pole of a power source can be established via a bonding wire 19.
(179) In and along the recombination level 1, a further, in particular electrically insulating, filling material 15 can be arranged between the third layer and the optically reflective contacting layer 5. This electrically separates the μ-LED from each other. In addition to this structure shown here, other pixelated components disclosed in this application may also be provided with the structure K. These include, for example, the disclosed antenna structures, the μ-LED in bar form or the μ-LED modules. Likewise, in all the embodiments shown here, reflective structures may be provided in layer 5 which deflect the light in the direction of the exit surface. These include the structures surrounding the actual μ-LED, which are disclosed in this application.
(180)
(181) In the case of the horizontal LEDs 13, both electrical contacts are located on the rear of the LEDs 13. Both poles of the LEDs 13 are electrically connected by means of electrically separated areas of the optically reflective contact layer 5. In the area of the recombination level 1, a filling material 15, in particular an electrically insulating one is arranged between the material layer 9 and the contacting layer 5.
(182) The efficiency with respect to light generation is relatively high in the embodiments according to
(183)
(184) The pixelized array 11 in this configuration comprises a large number of subpixels, each with a light source that includes a respective recombination zone 2. The recombination zones 2 of the pixels are located in a recombination plane 1 and they are arranged in a first layer with optically active semiconductor material 3.
(185) Above this first layer the pillar structures P are formed. One pillar P is assigned to a light source, so that each Pillar P is located directly above the recombination zone 2 of the assigned light source. A longitudinal axis L of each pillar P runs in particular through the center M of the recombination zone 2 of the assigned light source 2. The pillars P consist of a material 9 with a high refractive index, for example Nb.sub.2O.sub.5. A filler material 7 with a lower refractive index, such as silicon dioxide, can be arranged in the spaces between the pillars P.
(186) The pillars P can be arranged above the layer with the light sources, in particular by additionally applying the pillars P above array 11. Alternatively, the pillars can be etched into the semiconductor material 3. For this purpose, the semiconductor material layer must be appropriately high. Since the semiconductor material normally comprises a high refractive index, material can be etched away in such a way that the pillars 9 remain standing. The areas freed up by etching can be filled with material of low refractive index.
(187) The pillars P act like waveguides which guide light upwards in the direction of the longitudinal axis L, so that the pillars P can cause an improved emission of light in a direction perpendicular to the light emission surface 21. In addition to the design shown here, the periodicity of the pillar structures can also be different, for example, the pillars can be located alternately above one μ-LED and between two adjacent μ-LEDs. This results in a double density of columns. The periodicity determines the optical band structure and thus the properties with regard to light extraction.
(188) In the array 11, both electrical poles of a light source are electrically connected to the recombination zones 2 by means of a reflective contact layer 5. The contacting layer 5 is formed on a side of the semiconductor material 3 that is turned away from the optically active pillar structures P. The contacting layer 5 can have two separate areas in order to be able to contact electrically the two poles separately. This type of contacting allows very localized recombination zones 2.
(189)
(190) Pillar structures P may be free-standing in air or filled with a first filling material 7, in particular electrically insulating and optically transparent, above the light-emitting diodes. The filling material 7 may comprises a lower refractive index than the refractive index of the material 9 of the pillars P and/or the semiconductor material 3 of the μ-LEDs 3. The reverse form is also possible, i.e. material 7 has a higher refractive index than the material of the pillars, but this changes the light guidance of the pillars.
(191) As already mentioned, the μ-LEDs are vertical micro-light emitting diodes 13, which comprise one, especially positive, electrical pole on their back side facing the reflective contact layer 5 and another electrical pole on the front side facing the pillars P.
(192) The pole at the front of the light sources is electrically connected to an appropriate power supply (not shown) by means of a layer of an electrically conductive and optically transparent material 17, in particular ITO, and by means of a contact wire 19. The layer of material 17 is placed between the light sources and the pillars 17, as shown.
(193) A second filling material 15 can be arranged in free spaces in the layer of μ-LEDs 13 and thus between the layer with the material 17 and the contacting layer 5.
(194) Pillar structures P can also be described as micropillar structures or micropillars, since their dimensions, in particular their cross-section, can at least approximately correspond to the dimensions of the micro light-emitting diodes 13 or the pixels of an array 11.
(195)
(196) In comparison to the arrangements with the photonic crystal structures K according to
(197) Pillar structures, in particular pillars or columns, made of the optically active semiconductor material 3 or a material 9 with a refractive index as high as possible can be precisely structured via individual pixels of the array 11 or via vertical micro-light emitting diodes 13 (
(198)
(199) The length of the pillars P can correspond to half a wavelength of the emitted light in the semiconductor material 3 and the recombination zone 2 can preferably be located in the center M of a respective pillar and thus in a local maximum of the photonic state density. The aspect ratio height:diameter of the pillars P can be at least 3:1.
(200) In the arrangement shown, the pillars P can be about 100 nm high and have a diameter of only about 30 nm. This requires a very finely resolved structuring technique and can be realized with current production technologies at wafer level with a lot of effort.
(201) Alternatively, the dimensions can be upscaled to simplify manufacture, with the directionality of the emitted light decreasing as the size of the pillar structure increases. The length of the pillars P is preferably a multiple of half the wavelength of the emitted light in the semiconductor material, and the respective recombination zone 2 can be at a maximum of the photonic state density.
(202) Due to the pillar structuring of the μ-LED 13, the emission parallel to the longitudinal axis of the pillars P is effectively amplified by the higher photonic state density. Due to a waveguide effect, light with a direction of propagation along the longitudinal axis of the pillars P is additionally coupled out more efficiently than light with other directions of propagation. The space between the pillars P is filled with a material 7, which preferably comprises a very low absorption coefficient and a lower refractive index than the semiconductor material 3. A possible filling material with a low refractive index is for example SiO.sub.2.
(203) In this arrangement of micro-lighting diodes 13, in particular vertical micro-lighting diodes 13 formed as pillars P or columns, a first pole, in particular a positive pole is electrically connected by means of a reflective contacting layer 5 for contacting recombination zones 2 arranged in a recombination plane 1. The contacting layer 5 is formed at the lower, first longitudinal ends of the μ-LEDs 13.
(204) The respective other, in particular negative, second pole is electrically connected to a third layer of a conductive transparent material 17, in particular ITO, and connected by means of a bonding wire 19 for example to the corresponding pole of a power supply.
(205) According to this arrangement, the third layer is formed in and along the recombination plane 1 in the longitudinal centers of the μ-LEDs 13, which are shaped as pillars P or columns.
(206)
(207) The electrical contact at the bottom, in particular the p-contact, is established via the bottom of the pillars P and in particular by contacting the contact layer 5. The electrical contact at the top, especially the n-contact, is on the upper side of the pillars P. The contact is established via an upper layer of optically transparent and electrically conductive material 17. The upper layer extends over the pillars P and the first filling material 7, with which the free spaces between the pillars P are filled. A possible material 17 for the upper layer is ITO (indium tin oxide), for example. A connection to a power supply can be established via the bonding wire 19.
(208) The electrical contacting of the light-emitting diodes in the pillars P enables very strongly localized recombination zones 2, whereby the upper contact, in particular an n-contact, can be formed at the level of the recombination zones 2 or on the upper side of the pillars P. Each pillar P generates an individual pixel.
(209) The emission of light parallel to the longitudinal axis of μ-LEDs 13 in the form of pillars as shown in
(210)
(211) This can be achieved in particular by the fact that the height H of the photonic crystal K is at least 300 to 500 nm, preferably up to 1 μm. The height H of the photonic crystal may depend on the high refractive index material of the photonic crystal.
(212) Furthermore, a distance A between the center M of the recombination zones 2 and the bottom of the photonic crystal K is at most 1 μm and preferably a few 10 to a few hundred nm.
(213) All the described configurations with a photonic crystal K are two-dimensional photonic crystals, which exhibit a periodic variation of the optical refractive index in two spatial directions perpendicular to each other and parallel to the light-emitting surface. Furthermore, it is preferably a pillar structure comprising an array of pillars P or columns, the longitudinal axis L of the pillars P being perpendicular to the light-emitting surface 21.
(214)
(215) If the three-dimensional photonic structure of polarization element 4 has spiral structure elements 6 as shown in
(216) The optoelectronic device 1 shown in
(217) The illustration in
(218) The radiation generated by several illumination units, each with complementary properties, polarized in different directions of oscillation, is projected onto a display or screen by means of common optics disclosed therein.
(219) With the three-dimensional photonic structure arranged on the surface or light-emitting surface 3 of an LED chip as shown in
(220)
(221) The three-dimensional photonic structure is designed to have wavelength-specific transmittance and polarization properties. This means that the transmittance and polarization properties of the three-dimensional photonic structure vary depending on the wavelength of the incident radiation.
(222) Component 1 shown in
(223) If both unconverted excitation radiation 8 and converted radiation 9 impinge on the three-dimensional photonic structure, these radiations are influenced in different ways depending on their wavelength with respect to transmission and polarization. As shown in
(224) Such lighting units can be used in a preferred way in components in which radiation with different wavelengths is generated, whereby different functions can be implemented with a combination of μ-LEDs and converter elements. Depending on the design of the three-dimensional photonic structure and the wavelength of the excitation radiation 8 emitted by each LED, it is possible to achieve complete suppression of the excitation radiation 8, while the converted radiation 9 passes through the three-dimensional photonic structure. It is also conceivable that the excitation radiation 8 is deflected while the converted radiation 9 is coupled out perpendicular to the chip surface, as shown in
(225) The variant of an illumination unit shown in
(226) The optoelectronic component 11 shown in
(227) In particular, the photonic structure 17 of the illumination unit 11 of
(228) The crystal 25 or the periodic variation are adjusted to beam the electromagnetic radiation emitted by a light source (not shown) of the μ-LED. Especially a light propagation along the first direction R1 is blocked. As a result, the emitted radiation 19 in far-field 21 comprises only a slight extension along the first direction R1. A characteristic feature of electromagnetic radiation 19 in far-field 21 is therefore that it forms a narrow strip 27. The electromagnetic radiation 19 is therefore collimated with respect to the first direction 19.
(229) The light source is a μ-LED. This is typically a Lambertian radiator. By using the photonic structure 17 and the resulting beam-shaping a directed, collimated electromagnetic radiation 19 can be generated.
(230) As
(231) An optoelectronic component 11 as shown in
(232) In the optoelectronic device 11 shown in
(233) In contrast to the variant shown in
(234) Such a structure can be formed, for example, by etching trenches 29 running parallel to each other at an angle to the light emission surface 15 into the substrate 31 having the light emission surface 15. The trenches 29 can be filled with a material 33, which comprises a different optical refractive index than the substrate material 33, which has been etched away. The angle α may depend on the inclination of the trenches 29 to the light-emitting surface 15. The width of the trenches 29 and the width of any substrate material 31 remaining between two trenches 29 influences the wavelengths at which the photonic crystal 25 can be affected. Typically, the width of the trenches 29 and the width of the substrate material 33 remaining between two trenches, and thus also the periodicity of the photonic crystal structure 25, are adapted to the wavelength of the electromagnetic radiation provided by the light source or a converter material located between the light source and the photonic crystal.
(235) Using the one-dimensional photonic crystal 25, component 11 of
(236) The variant shown in
(237) The use of a photonic crystal in an illumination device 11 as shown in
(238) In the variant of
(239) The illumination device 11 in
(240) Furthermore, an analysis device 49 is provided which is designed to detect a distortion of the pattern 39 in relation to a given reference pattern. The reference pattern can, for example, be determined from the detection of pattern 39 when it is projected onto a flat surface. The analyser 49 is also adapted to determine a shape and/or a structure of the object illuminated by the pattern 39 in the far field 39 depending on the detected distortion of the pattern 39. By means of the system 43, face recognition can thus be realized, for example. In the case of applications in the Augmented Reality area, some pixels can be formed with a crystal such as the one shown in
(241) In the variant shown in
(242) In the following, various devices and arrangements as well as methods for manufacturing, processing and operating as items are again listed as an example. The following items present different aspects and implementations of the proposed principles and concepts, which can be combined in various ways. Such combinations are not limited to those listed below:
(243) 565. μ-LED, comprising: a layer stack of a p-doped layer; an n-doped layer; an active region located between the p-doped and n-doped layer;
wherein the layer stack rises above a major surface and the active region is located above a center of the layer stack as viewed from the major surface, wherein the layer stack has a reducing diameter from the major surface;
a reflective layer over a surface of the layer stack.
(244) 566. μ-LED according to item 565,
(245) in which the stack of layers comprise the shape of a hemisphere or a paraboloid or an ellipsoid.
(246) 567. μ-LED according to any of the preceding items, in which areas of the active layer adjacent to the reflective layer comprise an increased bandgap.
(247) 568. μ-LED according to any of the preceding items, in which areas of the active layer adjacent to the reflective layer exhibit quantum well intermixing.
(248) 569. μ-LED according to any of the preceding items, in which the reflective layer comprises a dielectric between the active region and the layer of the layer stack adjacent to the surface region.
(249) 570. μ-LED arrangement for generating a pixel of a display, comprising a flat carrier substrate; and at least one μ-LED, which is arranged on a mounting side of the carrier substrate
wherein the μ-LED is adapted to emit light transverse to a carrier substrate plane in a direction away from the carrier substrate; a flat reflector element;
wherein the reflector element is spatially arranged on the assembly side relative to the at least one μ-LED and is configured to reflect light emitted by the at least one μ-LED in the direction of the carrier substrate;
wherein the carrier substrate is at least partially transparent so that light reflected from the reflector element propagates through the carrier substrate and emerges at a display side of the carrier substrate opposite the mounting side.
(250) 571. μ-LED arrangement according to item 570, wherein a diffuser layer is provided and/or a reflector material has diffuser particles for scattering the light reflected by the at least one μ-LED on the side of the reflector element directed towards the at least one μ-LED.
(251) 572. μ-LED arrangement according to item 571, wherein the diffuser layer and/or the diffuser particles comprise Al.sub.2O.sub.2 and/or TiO.sub.2.
(252) 573. μ-LED arrangement according to any of the preceding items, wherein the reflector element surrounds the at least one μ-LED in a circular, polygonal or parabolic shape.
(253) 574. μ-LED arrangement according to any of the preceding items, wherein the reflector element forms an electrical contact of the at least one μ-LED.
(254) 575. μ-LED arrangement according to any of the preceding items, wherein the reflector element is configured and shaped such that at least 90% of the light emitted by the at least one μ-LED is incident on the mounting side of the carrier substrate at an angle between 45 and 90 degrees relative to the carrier substrate plane.
(255) 576. μ-LED arrangement according to any of the preceding items, in which the at least one μ-LED comprises three μ-LEDs surrounded by the reflector element
(256) 577. μ-LED arrangement according to item 576, in which the at least three μ-LEDs have a contact area on the side facing the reflector element, which is covered with a transparent cover layer for common electrical contact.
(257) 578. μ-LED array according to any of the preceding items, wherein the supporting substrate comprises polyamide, a transparent plastic, resin or glass.
(258) 579. μ-LED arrangement according to any of the preceding items, wherein the reflector element is formed as a reflective layer of the at least one μ-LED.
(259) 580. μ-LED arrangement according to any of the preceding items, wherein a passivation layer is additionally provided for attenuating or eliminating reflections of the light at mesa edges of the at least one μ-LED.
(260) 581. μ-LED arrangement according to any of the preceding items, wherein a light absorbing coating is provided on the assembly side and/or display side of the carrier substrate outside the reflector element.
(261) 582. μ-LED arrangement according to any of the preceding items, wherein the display side of the supporting substrate has an uneven and/or roughened structure.
(262) 583. μ-LED arrangement according to any of the preceding items, wherein a color filter element is arranged on the display side of the carrier substrate opposite the reflector element; wherein the color filter element allows a primary color spectrum of the at least one μ-LED to pass and attenuates deviating color spectra.
(263) 584a. μ-LED arrangement according to any of the preceding items, in which a light-shaping structure, in particular a photonic structure with features after one of the following objects is incorporated in the carrier substrate, which first and second regions with different refractive indexes are incorporated.
(264) 584b. μ-LED arrangement according to any of the preceding items, in which a light-shaping and/or light-converting structure having first and second areas is arranged on the display side of the carrier substrate.
(265) 585. μ-LED arrangement according to item 583 or 584, where first areas comprise a converter material.
(266) 586. μ-LED arrangement according to any of the preceding items, comprising a converter material surrounding the at least one μ-LED and filling the space between μ-LED and reflector material.
(267) 587. μ-LED arrangement according to any of the preceding items, comprising a converter material on the display side of the supporting substrate.
(268) 588. Optical display comprising a plurality of pixel elements each according to any of the preceding items.
(269) 589. A method for producing an optical pixel element, comprising the steps of fixing of at least one μ-LED on an assembly side of a flat carrier substrate; creating a reflector element;
wherein the reflector element is formed as a light-reflecting layer on the at least one μ-LED so that light emitted from the at least one μ-LED is reflected towards the carrier substrate.
(270) 590. Photonic structure on an optoelectronic device, in particular a μ-LED, comprising
(271) a set of layers including an active zone for generating electromagnetic radiation forming the optoelectronic device, and
(272) at least one layer on a main radiation surface having a photonic crystal structure.
(273) 591. Photonic structure on an optoelectronic device according to item 590, the layers of the set of layers and the at least one layer having the photonic crystal structure are arranged one upon another along a growth direction of the layers, and wherein the photonic crystal structure comprise a periodicity in a plane perpendicular to the growth direction.
(274) 592. Photonic structure on an optoelectronic device according to item 590, in which the photonic crystal structure has first and second regions of different refractive index.
(275) 593. Photonic structure on an optoelectronic device according to any of the preceding items, wherein the photonic structure has a first periodicity in a first direction and a second periodicity in a second direction.
(276) 594. Photonic structure on an optoelectronic device as defined in item 593, in which the first and second periodicity are the same.
(277) 595. Photonic structure on an optoelectronic device according to any of the preceding items, in which the photonic crystal structure extends at least partially into one of the layers of the set of layers.
(278) 596. Photonic structure on an optoelectronic device according to any of the preceding items, the periodicity corresponding to about half a specific wavelength, the wavelength corresponding to the wavelength of electromagnetic radiation to be diffracted by the photonic crystal structure.
(279) 597. Photonic structure on an optoelectronic device according to any of the preceding items, wherein the layer having the photonic crystal structure is a dielectric layer containing or consisting of, for example, silicon dioxide, SiO.sub.2, and/or wherein the space within the photonic crystal structure is filled with or consists of a second material having a refractive index different from the refractive index of a first material forming the photonic crystal structure.
(280) 598. Photonic structure on an optoelectronic device according to any of the preceding items, wherein a lower surface of the layer having the photonic crystal structure is disposed on an upper surface of the set of layers.
(281) 599. Photonic structure on an optoelectronic device according to item 598, wherein a portion of at least one layer of the set of layers protrudes into the layer with the photonic crystal structure.
(282) 600. Photonic structure on an optoelectronic device according to item 597 or 599, wherein the upper surface of the set of layers is provided with a surface roughening, for example, a wigwam surface roughening.
(283) 601. Photonic structure on an optoelectronic device after any of the foregoing, wherein the photonic crystal structure is located at a distance from the upper surface of the set of layers.
(284) 602. Photonic structure on an optoelectronic device according to any of the preceding items, further comprising a mirror layer disposed on the layer having the photonic crystal structure.
(285) 603. Photonic structure on an optoelectronic device according to any of the preceding items, further comprising a metal mirror layer, with the set of semiconductor layers disposed between the metal mirror layer and the layer containing the photonic crystal structure.
(286) 604. Photonic structure on an optoelectronic device according to any of the preceding items, wherein the optoelectronic device is a μ-LED.
(287) 605. Optoelectronic device comprising:
(288) at least one optoelectronic light emitting device, for example a μ-LED, wherein said optoelectronic light emitting device is configured to emit light through at least one light emitting surface of said optoelectronic light emitting device,
(289) at least one photonic crystal structure, said photonic crystal structure being disposed between the light-emitting surface of said optoelectronic light-emitting device and a light-emitting surface of said optoelectronic device.
(290) 606. Method for producing an optoelectronic device, in particular according to any of the preceding items, comprising method: growing of a set of layers including an active zone for the generation of electromagnetic radiation, growing at least one layer having a photonic crystal structure on the upper side of the set of layers,
optionally providing a mirror layer over the layer with the photonic crystal structure,
optionally providing a mirror layer under the set of layers with the active zone,
optionally executing an etching process, such as a Mesa dry etching process.
(291) 607. Method for producing a μ-LED comprising a creating of an out-coupling structure in a surface region of a semiconductor body providing the active layer of the μ-LED by means of
(292) structuring of the surface area; and
(293) planarizing the structured surface area to obtain a planarized surface of the surface area.
(294) 608. Method according to item 607, wherein the step of structuring the surface area comprises at least one of the following steps: generating of a random topology at the surface area; roughening the surface of the surface region of the semiconductor body comprising a first material; applying, in particular layer-by-layer applying of a transparent second material having a high refractive index, in particular greater than 2, to the surface region and roughening of the second material; creating an ordered topology on the surface area;
applying, in particular layer-by-layer applying of a transparent second material having a high refractive index, in particular greater than 2, to the surface region and structuring of periodic photonic structures or non-periodic photonic structures, in particular quasi-periodic or deterministic aperiodic photonic structures, into the second material.
(295) 609. Method according to item 608,
(296) characterised in that
(297) the transparent second material with the high refractive index Nb.sub.2O.sub.5.
(298) 610. Method according to any of the preceding items, in which the step of planarizing comprises:
(299) applying, in particular layer by layer, a transparent third material of low refractive index, in particular less than 1.5, to the structured surface region; and
(300) optionally thinning the applied transparent third material of low refractive index until the surface of the structured surface region terminates flat and/or smooth with highest elevations in the first material of the semiconductor body or in the second material of high refractive index.
(301) 611. Method according to item 610, in which
(302) the transparent third material having a low refractive index SiO.sub.2, and is applied in particular by means of TEOS (tetraethylorthosilicate).
(303) 612. μ-LED comprising an out-coupling structure in a surface region of a semiconductor body providing the μ-LED
(304) in which the surface area is planarized so that a smooth surface area is created.
(305) 613. μ-LED according to item 612, characterised in that the smooth surface region comprises a roughness in the range of less than 20 nanometres, in particular less than 1 nanometre, as mean roughness value.
(306) 614. μ-LED to any of the preceding items, wherein the out-coupling structure comprises a transparent third material with a low refractive index, in particular SiO.sub.2, on a roughened first material of the semiconductor of the device.
(307) 615. μ-LED according to any of the preceding items, in which the output coupling structure comprises a transparent third material of low refractive index, in particular SiO.sub.2, on a roughened transparent second material of high refractive index, in particular Nb.sub.2O.sub.5, the second material being attached to a first material of the semiconductor of the device.
(308) 616. μ-LED according to any of the preceding items, in which the output structure comprises a transparent third material of low refractive index, in particular SiO.sub.2, on a transparent second material of high refractive index, the second material being attached to a first material of the semiconductor of the device and comprising periodic photonic crystals or non-periodic photonic structures, in particular quasi-periodic or deterministic aperiodic photonic structures.
(309) 617. Converter element for an optoelectronic component, which has at least one layer comprising a converter material which, when excited by an incident excitation radiation, emits a converted radiation into an emission region,
(310) characterized in that the layer has at least in some areas a structure on which the converter material is arranged at least in sections and which is configured in such a way that the radiation is emitted as a directed beam of rays into the emission area.
(311) 618. Converter element according to item 617,
(312) characterised in that the structure is quasi-periodic or deterministically aperiodic.
(313) 619. Converter element according to item 617 or 618,
(314) characterised in that the layer comprises at least one photonic crystal, a quasi-periodic photonic structure or a deterministically aperiodic photonic structure.
(315) 620. Converter element according to any of the preceding items,
(316) characterised in that the structure comprises at least one recess in which the converter material is located.
(317) 621. Converter element according to any of the preceding items,
(318) characterised in that the layer comprises an optical band gap.
(319) 622. Converter element according to any of the preceding items,
(320) characterized in that the structure comprises an average thickness of at least 500 nm.
(321) 623. Converter element according to any of the preceding items,
(322) characterized in that the layer with the structure is configured such that the directed beam of rays is emitted perpendicularly to a plane in which the layer is arranged.
(323) 624. Converter element according to any of the preceding items,
(324) characterized in that an optical filter element is arranged at least on one side of the layer.
(325) 625. Light-shaping structure for an optoelectronic device comprising at least one layer with a converter material which, when excited by an incident excitation radiation, emits a converted radiation into an emission region
(326) characterized in that the layer has at least in some areas a structure on which the converter material is arranged at least in sections and which is configured in such a way that the radiation is emitted as a directed beam of rays into the emission area.
(327) 626. Light-shaping structure according to item 625,
(328) characterised in that the structure is quasi-periodic or deterministically aperiodic.
(329) 627. Light-shaping structure according to item 625 or 626,
(330) characterised in that the layer comprises at least one photonic crystal, a quasi-periodic photonic structure or a deterministically aperiodic photonic structure.
(331) 628. Light-shaping structure according to any of the preceding items,
(332) characterised in that the structure comprises at least one recess in which the converter material is located.
(333) 629. Light-shaping structure according to any of the preceding items,
(334) characterised in that the layer comprises an optical band gap.
(335) 630. Light-shaping structure according to any of the preceding items,
(336) characterized in that the structure comprises an average thickness of at least 500 nm.
(337) 631. Light-shaping structure according to any of the preceding items,
(338) characterized in that the layer with the structure is configured such that the directed beam of rays is emitted perpendicularly to a plane in which the layer is arranged.
(339) 632. Light-shaping structure according to any of the preceding items,
(340) characterized in that an optical filter element is arranged at least on one side of the layer.
(341) 633. μ-LED arrangement comprising a μ-LED and a converter element according to any of the preceding items, wherein the μ-LED is adapted to radiate an excitation radiation into the converter element, and wherein the converter element comprises at least one layer comprising a converter material.
(342) 634. μ-LED arrangement comprising a μ-LED and having a light-shaping structure according to any of the preceding items, wherein the μ-LED is adapted to irradiate an excitation radiation into the light-shaping structure, and wherein the light-shaping structure comprises at least one layer comprising a converter material.
(343) 635. μ-LED arrangement according to item 633 or 634,
(344) characterized in that the layer is part of a semiconductor substrate of the μ-LED.
(345) 636. μ-LED arrangement according to any of the items 633 to 635,
(346) characterized in that the structure of the converter element or light-shaping structure is formed in the semiconductor substrate of the μ-LED.
(347) 637. μ-LED arrangement according to any of the items 633 to 636,
(348) characterized in that the structure with the converter material is configured in such a way that the converted radiation is emitted into the emission region perpendicular to a plane in which the semiconductor substrate is arranged.
(349) 638. μ-LED arrangement according to any of the items 633 to 637,
(350) characterised in that the structure of the converter element or light-shaping structure is at least partially disposed in an active layer of the μ-LED.
(351) 639. Method for producing a μ-LED arrangement according to any of the items 633 to 638,
(352) characterized in that the structure of the converter element or the light-shaping structure is formed by at least one etching step in a semiconductor substrate of the μ-LED.
(353) 640. Method according to item 639,
(354) characterised in that the structure of the converter element or light-shaping structure is at least partially filled with the converter material.
(355) 641. Optoelectronic device or μ-LED array, comprising:
(356) an arrangement comprising a plurality of μ-LEDs for generating light emerging from a light exit surface from the optoelectronic device, and
(357) at least one photonic structure arranged between the light-emitting surface and the plurality of μ-LEDs.
(358) 642. Optoelectronic device according to item 641, in which the photonic structure is configured for beam-shaping of the light generated by the μ-LEDs, in particular in such a way that the light emerges at least substantially perpendicularly from the light exit surface.
(359) 643. Optoelectronic device according to any of the preceding items, in which the photonic structure comprises a photonic crystal.
(360) 644. Optoelectronic device according to any of the preceding items, in which
(361) the arrangement is an array in which the μ-LEDs represent a plurality of pixels and are arranged in a layer, and in that a photonic structure is arranged or formed in the layer.
(362) 645. Optoelectronic device according to any of the preceding items, characterized in that
(363) the arrangement is an array in which the μ-LEDs represent a plurality of pixels arranged in a first layer and in that a photonic crystal is arranged in a further, second layer, the second layer being located between the first layer and the light-emitting surface.
(364) 646. Optoelectronic device according to any of the preceding items, characterized in that
(365) the arrangement comprises a plurality of μ-LEDs arranged in a first layer, and that a photonic crystal is arranged in the further, second layer, the second layer being located between the first layer and the light-emitting surface.
(366) 647. Optoelectronic device according to any of the preceding items, characterized in that
(367) each of the μ-LEDs comprises a recombination zone and the photonic structure is located so close to the recombination zones that the photonic structure changes an optical state density present in the region of the recombination zones, in particular in such a way that a band gap is generated for at least one optical mode with a direction of propagation parallel and/or at a small angle to the light exit surface.
(368) 648. Optoelectronic device according to any of the preceding items, characterized in that
(369) the photonic structure is arranged in relation to a plane parallel to the light-emitting surface independently of the positioning of the light points, and/or
(370) the photonic structure is a two-dimensional photonic crystal, which exhibits a periodic variation of the optical refractive index in two spatial directions perpendicular to each other and spanning the plane.
(371) 649. Optoelectronic device according to any of the preceding items, characterized in that
(372) the photonic structure comprises a plurality of pillar structures extending at least partially between the light-emitting surface and the plurality of μ-LEDs, wherein one pillar is associated with each μ-LED and is aligned with the light-emitting surface when viewed in a direction perpendicular to the light-emitting surface.
(373) 650. Optoelectronic device according to item 649,
(374) characterised in that
(375) the device is an array in which the μ-LEDs represent a plurality of pixels arranged in a first layer and in that the pixels are arranged in a further, second layer, the second layer being located between the first layer and the light-emitting surface.
(376) 651. Optoelectronic device according to item 649,
(377) characterised in that
(378) the device comprises a plurality of μ-LEDs, arranged in a first layer, and that the pillars are arranged or formed in a further, second layer, the second layer being located between the first layer and the light-emitting surface.
(379) 652. Optoelectronic device according to item 649,
(380) characterised in that
(381) the arrangement is an array in which the μ-LEDs represent a plurality of pixels, one pixel being formed by each pillar.
(382) 653. Method for producing an optoelectronic device,
(383) in particular a device according to any of the preceding items, wherein an arrangement comprising a plurality of μ-LEDs is provided or made for generating light emerging from a light exit surface from the optoelectronic device, and
(384) at least one photonic structure is arranged between the light-emitting surface and the plurality of μ-LEDs.
(385) 654. μ-LED arrangement having at least one μ-LED which emits radiation via a light-emitting surface, and having a polarization element which adjoins the light-emitting surface at least in sections and changes a polarization and/or an intensity of a radiation emanating from the μ-LED when the radiation passes through the polarization element,
(386) characterised in that
(387) the polarizing element comprises a photonic structure.
(388) 655. μ-LED arrangement according to item 654, characterized in that
(389) it is a three-dimensional photonic structure and/or that the polarizing element is configured in the form of a layer which is arranged at least in regions on the light-emitting surface.
(390) 656. μ-LED arrangement according to item 654 or 655, in which the μ-LED is a vertical μ-LED with one connecting contact on opposite sides.
(391) 657. μ-LED arrangement according to any of the preceding items,
(392) characterized in that
(393) the μ-LED, which is configured to emit light, in particular red, green, blue, ultraviolet or infrared light, which is irradiated into the polarizing element, and that the polarizing element polarizes the radiation in an oscillation direction when passing through the polarizing element.
(394) 658. μ-LED arrangement according to any of the preceding items, wherein
(395) the polarising element has spiral and/or rod-shaped structural elements.
(396) 659. μ-LED arrangement according to any of the preceding items, wherein
(397) the μ-LED comprises at least one converter element with a converter material which, excited by excitation radiation emanating from the μ-LED, emits converted radiation.
(398) 660. μ-LED arrangement according to any of the preceding items,
(399) characterised in that
(400) the polarizing element comprises at least one three-dimensional photonic crystal.
(401) 661. μ-LED array according to any of the preceding items, wherein
(402) the polarizing element comprises at least two two-dimensional photonic crystals arranged one behind the other along a beam path of the radiation penetrating the polarizing element.
(403) 662. μ-LED array according to any of the preceding items, wherein
(404) the polarizing element has at least two different polarization properties and/or degrees of transmission depending on a wavelength of the radiation passing through the polarizing element.
(405) 663. μ-LED arrangement according to any of the preceding items,
(406) characterised in that
(407) the μ-LED has a converter element with a converter material which, excited by excitation radiation emanating from the μ-LED, emits converted radiation, and in that excitation radiation incident on the polarizing element is polarized differently and/or absorbed to a different extent when passing through the polarizing element compared with converted radiation passing through.
(408) 664. μ-LED arrangement according to any of the preceding items, where
(409) a three-dimensional structure of the polarizing element is at least partially incorporated in a semiconductor layer of the μ-LED adjacent to the light-emitting surface.
(410) 665. μ-LED array according to any of the preceding items, which is a three-dimensional photonic structure and converter material is disposed in the three-dimensional photonic structure.
(411) 666. Method for producing a μ-LED arrangement having at least one μ-LED which emits radiation via a light-emitting surface, and having a polarization element which adjoins the light-emitting surface at least in sections and changes a polarization and/or an intensity of a radiation emanating from the μ-LED when the radiation passes through the polarization element,
(412) characterised in that
(413) an in particular three-dimensional photonic structure, in particular by two-photon lithography or glancing angle deposition, is applied to the light-emitting surface of the μ-LED as polarization element and/or the photonic structure is arranged in a semiconductor layer of the μ-LED adjoining the light-emitting surface.
(414) 667. Method according to item 666, characterized in that
(415) the photonic structure is dimensioned as a function of the wavelength of the radiation emitted by the μ-LED
(416) 668. Use of a μ-LED array according to any of the preceding items in a device for generating three-dimensional images.
(417) 669. Use of a μ-LED array according to any of the preceding items, characterized in that
(418) the μ-LED arrangement is used after one of the objects 654 to 665 for computer-aided generation of three-dimensional images for an augmented reality application.
(419) 670. Optoelectronic component, in particular comprising a μ-LED array
(420) at least one μ-LED which emits electromagnetic radiation via a light emission surface, and
(421) a photonic structure for beam-shaping of the electromagnetic radiation before it exits via the light emission surface,
(422) wherein the photonic structure shapes the electromagnetic radiation such that the electromagnetic radiation has a specific far field.
(423) 671. Optoelectronic component according to item 670, characterized in that
(424) the photonic structure is a one-dimensional photonic structure, in particular a one-dimensional photonic crystal
(425) 672. Optoelectronic component according to item 670 or 671,
(426) characterized in that
(427) the photonic structure is formed, in particular as a one-dimensional photonic crystal, in such a way that the radiated electromagnetic radiation is at least approximately collimated in a first spatial direction.
(428) 673. Optoelectronic component according to item 672, characterized in that
(429) a collimating optical system is arranged downstream of the light exit surface, as viewed in the main radiation direction, the optical system being designed to collimate the electromagnetic radiation in a further, second spatial direction (R2), which is orthogonal to the first spatial direction.
(430) 674. Optoelectronic component according to one of the preceding items, characterized in that
(431) the photonic structure, in particular formed as a one-dimensional photonic crystal, is designed in such a way that a main radiation direction of the electromagnetic radiation runs at an angle to the normal of the light exit surface, the angle being not equal to zero degrees.
(432) 675. Optoelectronic component according to item 674, characterized in that
(433) the photonic structure formed as a one-dimensional photonic crystal is arranged in a layer below the light-emitting surface, wherein the one-dimensional photonic crystal comprises a periodically repeating sequence of two materials with different optical refractive indices extending in a first direction, wherein the materials have abutting interfaces, which are not orthogonal but inclined to the light-emitting surface.
(434) 676. Optoelectronic component according to one of the preceding items, characterized in that
(435) the photonic structure is a two-dimensional photonic structure, in particular a two-dimensional photonic crystal
(436) 677. Optoelectronic component according to item 676, characterized in that
(437) the two-dimensional photonic structure is designed such that the electromagnetic radiation produces a defined, in particular a discrete, pattern in the far field.
(438) 678. Optoelectronic component according to any of the preceding items, characterized in that
(439) the photonic structure is arranged in a layer, in particular a semiconductor layer, below the light emission surface, and/or the photonic structure is formed in a semiconductor layer of the optoelectronic emitter unit, and/or
(440) the optoelectronic emitter unit comprises a converter material layer and the photonic structure is formed in the converter material layer or in a layer between the converter material layer and the light-emitting surface.
(441) 679. Optoelectronic component according to one of the preceding items, characterized in that
(442) the photonic structure, in particular instead of a photonic crystal, is a quasi-periodic or deterministically aperiodic photonic structure.
(443) 680. Surface topography recognition system, with:
(444) an optoelectronic device, comprising:
(445) at least one optoelectronic emitter unit which emits electromagnetic radiation via a light exit surface, and
(446) a photonic structure for beam-shaping of the electromagnetic radiation before it exits via the light emission surface,
(447) wherein the photonic structure shapes the electromagnetic radiation such that the electromagnetic radiation has a specific far field,
(448) wherein the photonic structure is a two-dimensional photonic structure, in particular a two-dimensional photonic crystal, and
(449) wherein the two-dimensional photonic structure is designed such that the electromagnetic radiation generates a defined, in particular a discrete, pattern in the far field, and
(450) wherein said surface topography detection system further comprises
(451) a detection unit, in particular with a camera, which is designed to detect the pattern in the far field
(452) 681. surface topography recognition system according to item 680 characterized in that
(453) it comprises an analysis device adapted to detect a distortion of the pattern with respect to a predetermined reference pattern.
(454) 682. Surface topography detection system according to item 681,
(455) characterized in that
(456) the analysis means is adapted to determine a shape and/or a structure of an object illuminated by the pattern as a function of the distortion detected.
(457) 683. Scanner for scanning an object, comprising at least one optoelectronic component for one of the previous objects.
(458) The description with the help of the exemplary embodiments does not limit the various embodiments shown in the examples to these. Rather, the disclosure depicts several aspects, which can be combined with each other and also with each other. Aspects that relate to processes, for example, can thus also be combined with aspects where light extraction is the main focus. This is also made clear by the various objects shown above.
(459) The invention thus comprises any features and also any combination of features, including in particular any combination of features in the subject-matter and claims, even if that feature or combination is not explicitly specified in the exemplary embodiments.