Element substrate, liquid discharge head, and printing apparatus
11607881 · 2023-03-21
Assignee
Inventors
Cpc classification
B41J2/0458
PERFORMING OPERATIONS; TRANSPORTING
B41J2/14153
PERFORMING OPERATIONS; TRANSPORTING
B41J2/04563
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41J29/38
PERFORMING OPERATIONS; TRANSPORTING
B41J2/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
In a head substrate according to an embodiment of the present invention comprises a plurality of nozzles for discharging liquid; a plurality of electrothermal transducers corresponding to the plurality of nozzles; and a plurality of drivers corresponding to the plurality of electrothermal transducers, the substrate has the following configuration. Specifically, it comprises a detection circuit that detects, in a case where one of the plurality of electrothermal transducers is selected, a temperature of the selected transducer to which a first signal is applied to in order to discharge a liquid from a nozzle corresponding to the selected electrothermal transducer, and then a second signal is applied to heat the selected electrothermal transducer.
Claims
1. An element substrate comprising: a plurality of nozzles configured to discharge a liquid; a plurality of electrothermal transducers corresponding to the plurality of nozzles; a plurality of drivers corresponding to the plurality of electrothermal transducers; and a detection circuit configured to detect a temperature of each electrothermal transducer, wherein after a first signal is applied to a selected electrothermal transducer in the plurality of electrothermal transducers in order to discharge a liquid from a nozzle corresponding to the selected electrothermal transducer, a second signal is applied to the selected electrothermal transducer in order to detect a temperature of the selected electrothermal transducer by the detection circuit.
2. The element substrate according to claim 1, further comprising a judgment circuit configured to judge whether liquid is discharged from the nozzle corresponding to the selected electrothermal transducer based on a feature point that appears in a change over time of the temperature of the electrothermal transducer detected by the detection circuit.
3. The element substrate according to claim 2, further comprising a first constant electric current source configured to supply a constant electric current to drive the detection circuit, wherein a first power supply voltage applied to the plurality of drivers is higher than a second power supply voltage applied to drive the first constant electric current source.
4. The element substrate according to claim 3, wherein the plurality of electrothermal transducers are connected to the plurality of drivers respectively, and the plurality of drivers are connected to a side of the first power supply voltage, and the plurality of electrothermal transducers are connected to a side of a ground voltage.
5. The element substrate according to claim 4, wherein the detection circuit is provided to each of the plurality of electrothermal transducers.
6. The element substrate according to claim 5, further comprising: a PMOS provided in a source-follower configuration between the plurality of respective electrothermal transducers and the ground voltage; and a differential amplifier configured to amplify a signal indicating the temperature of the electrothermal transducer detected by the detection circuit.
7. The element substrate according to claim 5, wherein the detection circuit includes: a first circuit configured to select an electrothermal transducer for detecting a temperature by the inputted signal; and a second circuit configured to monitor the temperature of the electrothermal transducer selected by the first circuit.
8. The element substrate according to claim 3, further comprising a block selection circuit configured to divide the plurality of electrothermal transducers into a plurality of blocks, and select one of the plurality of blocks for time-divisional drive, wherein a number of the plurality of drivers is the same as a number of a plurality of groups formed from a plurality of electrothermal transducers, among the plurality of the electrothermal transducers, that are arranged to be close to each other, each of the plurality of drivers connects with an electrothermal transducer belonging to a respective one of the plurality of groups, and one of the detection circuit is provided to each of the plurality of groups, and the block selection circuit selects the plurality of electrothermal transducers belonging to the plurality of groups, respectively, in time-divisional order.
9. The element substrate according to claim 8, wherein the detection circuit includes: a first circuit configured to select an electrothermal transducer for detecting a temperature by the inputted signal; and a second circuit configured to monitor the temperature of the electrothermal transducer selected by the first circuit.
10. The element substrate according to claim 2, further comprising: a second constant electric current source; and a current mirror circuit configured to constant-current-drive the plurality of drivers based on a constant electric current supplied from the second constant electric current source.
11. The element substrate according to claim 10, wherein the detection circuit includes a circuit configured to select an electrothermal transducer for detecting temperature by the inputted signal.
12. A liquid discharge head using an element substrate, wherein the element substrate comprises: a plurality of nozzles configured to discharge a liquid; a plurality of electrothermal transducers corresponding to the plurality of nozzles; a plurality of drivers corresponding to the plurality of electrothermal transducers; and a detection circuit configured to detect a temperature of each electrothermal transducer, and, after a first signal is applied to a selected electrothermal transducer in the plurality of electrothermal transducers in order to discharge a liquid from a nozzle corresponding to the selected electrothermal transducer, a second signal is applied to the selected electrothermal transducer in order to detect a temperature of the selected electrothermal transducer by the detection circuit, the liquid discharge head comprising: a judgment circuit configured to judge whether liquid is discharged from the nozzle corresponding to the selected electrothermal transducer based on a feature point that appears in a change over time of the temperature of the electrothermal transducer detected by the detection circuit; and a first constant electric current source configured to supply a constant electric current to drive the detection circuit, wherein a first power supply voltage applied to the plurality of drivers is higher than a second power supply voltage applied to drive the first constant electric current source.
13. A printing apparatus for performing printing on a print medium comprising: a printhead configured to use a liquid discharge head for discharging a liquid and discharge ink as the liquid, wherein the liquid discharge head uses an element substrate, and the element substrate comprises: a plurality of nozzles configured to discharge a liquid; a plurality of electrothermal transducers corresponding to the plurality of nozzles; a plurality of drivers corresponding to the plurality of electrothermal transducers; and a detection circuit configured to detect a temperature of each electrothermal transducer, and after a first signal is applied to a selected electrothermal transducer in the plurality of electrothermal transducers in order to discharge a liquid from a nozzle corresponding to the selected electrothermal transducer, a second signal is applied to the selected electrothermal transducer in order to detect a temperature of the selected electrothermal transducer by the detection circuit, and the liquid discharge head comprises: a judgment circuit configured to judge whether liquid is discharged from the nozzle corresponding to the selected electrothermal transducer based on a feature point that appears in a change over time of the temperature of the electrothermal transducer detected by the detection circuit; and a first constant electric current source configured to supply a constant electric current to drive the detection circuit, wherein a first power supply voltage applied to the plurality of drivers is higher than a second power supply voltage applied to drive the first constant electric current source; a first generation unit configured to generate the first signal and output the first signal to the printhead to drive the plurality of drivers in order to discharge ink from nozzles corresponding to the plurality of drivers; a second generation unit configured to generate a signal for selecting an electrothermal transducer for the detection circuit to detect the temperature, and to output the signal to the printhead; and a control unit configured to control printing by the printhead based on a result of the judgement by the judgment circuit.
14. The apparatus according to claim 13, wherein the first generation unit generates the second signal in order to heat the selected electrothermal transducer before the feature point appears in a temperature decrease process of the selected electrothermal transducer, subsequent to the first signal.
15. The apparatus according to claim 14, wherein current values of the first signal and the second signal are the same, and a pulse width of the second signal is shorter than a pulse width of the first signal.
16. The apparatus according to claim 14, wherein a current value of the second signal is smaller than a current value of the first signal, and a pulse width of the second signal is relatively longer than a pulse width of the first signal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE EMBODIMENTS
(12) Hereinafter, embodiments will be described in detail with reference to the attached drawings. Note, the following embodiments are not intended to limit the scope of the claimed invention. Multiple features are described in the embodiments, but limitation is not made an invention that requires all such features, and multiple such features may be combined as appropriate. Furthermore, in the attached drawings, the same reference numerals are given to the same or similar configurations, and redundant description thereof is omitted.
(13) In this specification, the terms “print” and “printing” not only include the formation of significant information such as characters and graphics, but also broadly includes the formation of images, figures, patterns, and the like on a print medium, or the processing of the medium, regardless of whether they are significant or insignificant and whether they are so visualized as to be visually perceivable by humans.
(14) Also, the term “print medium” not only includes a paper sheet used in common printing apparatuses, but also broadly includes materials, such as cloth, a plastic film, a metal plate, glass, ceramics, wood, and leather, capable of accepting ink.
(15) Furthermore, the term “ink” (to be also referred to as a “liquid” hereinafter) should be broadly interpreted to be similar to the definition of “print” described above. That is, “ink” includes a liquid which, when applied onto a print medium, can form images, figures, patterns, and the like, can process the print medium, and can process ink. The process of ink includes, for example, solidifying or insolubilizing a coloring agent contained in ink applied to the print medium.
(16) Further, a “nozzle” (to be also referred to as “print element” hereinafter) generically means an ink orifice or a liquid channel communicating with it, and an element for generating energy used to discharge ink, unless otherwise specified.
(17) An element substrate for a printhead (head substrate) used below means not merely a base made of a silicon semiconductor, but an arrangement in which elements, wirings, and the like are arranged.
(18) Further, “on the substrate” means not merely “on an element substrate”, but even “the surface of the element substrate” and “inside the element substrate near the surface”. In the present invention, “built-in” means not merely arranging respective elements as separate members on the base surface, but integrally forming and manufacturing respective elements on an element substrate by a semiconductor circuit manufacturing process or the like.
(19) <Description of Outline of Printing Apparatus (
(20)
(21) As shown in
(22) In addition to the printhead 3, an ink tank 6 storing ink to be supplied to the printhead 3 is attached to the carriage 2 of the printing apparatus 1. The ink tank 6 is detachable from the carriage 2.
(23) A printing apparatus 1 shown in
(24) The printhead 3 according to this embodiment employs an inkjet method of discharging ink using thermal energy. Hence, the printhead 3 includes an electrothermal transducer (heater). The electrothermal transducer is provided in correspondence with each orifice. A pulse voltage is applied to a corresponding electrothermal transducer in accordance with a print signal, thereby discharging ink from a corresponding orifice. Note that the printing apparatus is not limited to the above-described serial type printing apparatus, and the embodiment can also be applied to a so-called full line type printing apparatus in which a printhead (line head) with orifices arrayed in the widthwise direction of a print medium is arranged in the conveyance direction of the print medium.
(25)
(26) As shown in
(27) Additionally, referring to
(28) Reference numeral 620 denotes a switch group which is formed by a power switch 621, a print switch 622, a recovery switch 623, and the like.
(29) Reference numeral 630 denotes a sensor group configured to detect an apparatus state and formed by a position sensor 631, a temperature sensor 632, and the like.
(30) Reference numeral 640 denotes a carriage motor driver that drives the carriage motor M1 configured to reciprocally scan the carriage 2 in the direction of the arrow A; and 642, a conveyance motor driver that drives the conveyance motor M2 configured to convey the print medium P.
(31) The ASIC 603 transfers data used to drive a heating element (a heater for ink discharge) to the printhead while directly accessing the storage area of the RAM 604 at the time of print scan by the printhead 3. In addition, the printing apparatus includes a display unit formed by an LCD or an LED as a user interface.
(32) In the printhead 3, a head substrate, in which a plurality of nozzles, a plurality of electrothermal transducers (heaters), a logic circuit for driving the plurality of electrothermal transducers, and the like are integrated, is incorporated. To this head substrate, a plurality of electrothermal transducers are comprised in correspondence with the plurality of nozzles for discharging ink droplets, and by heating these electrothermal transducers, film boiling is generated to occur in the ink, and thereby the ink is caused to bubble, and by the force of the bubbling, the ink is discharged. Also, in the head substrate, there is a configuration in which a desired electrothermal transducer (heater) is selected from among the plurality of electrothermal transducers (heaters), and the temperature thereof is detected. Accordingly, the head substrate can detect whether ink has been discharged successfully or discharge failure occurred, depending on the change in the detected temperature of the selected electrothermal transducer.
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(34) The head substrate 300 has five arrays (array A, array B, array C, array D, and array E) of heater arrays in which 256 electrothermal transducers (heaters) are arranged in a row. As illustrated in
(35) Furthermore, one discharge/non-discharge judgment circuit 303 is arranged for array A to array E, and the monitor switch 302 turns ON only one heater array to output the heater temperature voltage of a desired segment (seg) of the desired array, and detects discharge/non-discharge of the corresponding nozzle. Also, it is possible to supply ink of different colors (for example, Y, M, C, K dye, and K pigment) to the heaters of each array, to achieve full-color printing.
(36) The resistance values of the respective electrothermal transducers (heater: heat generating resistor) have temperature dependencies, and by inputting a driving pulse signal, the temperature rapidly rises, but the temperature decreases after a peak temperature is reached, and in this temperature decrease process, the resistance value changes. Accordingly, since the voltage of the driven electrothermal transducer changes dependent upon the temperature, it is possible to estimate (detect) the temperature of the electrothermal transducer by monitoring the voltage value. Therefore, the monitored voltage is said to be the heater temperature voltage.
(37) A signal indicating the heater temperature voltage is inputted to a computing device 304, and high-frequency noise is removed from that signal, and a first order derivative with respect to time is taken, and the change over time of the feature point is converted into a wave height value. The signal waveform after the derivative is masked before and after the feature point by a mask circuit 305, and by a comparator 307, the threshold voltage outputted from a DAC 306 and the derivative waveform peak are compared, and it is judged whether it is a discharge or a non-discharge. After that, digitized judgement data is transferred to the main body portion of the printing apparatus from a register 308. Meanwhile, a driving signal for performing printing by driving the electrothermal transducers (heaters) of a head substrate, a control signal for a heater temperature detection, and the like are inputted to each heater driving/heater temperature output circuit 301 from the main body portion of the printing apparatus.
(38) Hereinafter, several embodiments of configuration of temperature detection for an electrothermal transducer in the head substrate integrated on the printhead of the printing apparatus with the above-described arrangement will be described.
First Embodiment
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(41) According to
(42) In a case where the heater H1 is driven, as is illustrated in
(43) Then, in a temperature monitor period TMN, a switch signal sw1 turns on, and for only a desired one segment (seg) (in this case, the heater H1), a current switch 105 and a monitor switch 106 turn on. At this time, the current for outputting the temperature voltage from a constant electric current source 107 flows to a heater H1 through the current switch 105. Simultaneously, through the monitor switch 106, the temperature voltage is inputted to a buffer amplifier 108, and an output signal out whose temperature voltage is amplified is outputted. Since the input of the buffer amplifier 108 is high impedance (HiZ), the current from the constant electric current source 107 is supplied to all of the heaters H1 to H256.
(44) In this embodiment, the resistance values of the heaters H1 to H256 have a positive temperature characteristic, and by heating, the voltage of the output signal out rises, and then by heat dissipation, it drops. The power supply voltage VDD of the constant electric current source 107 and the buffer amplifier 108 is a voltage that is smaller than the power source voltage VH applied to drivers D1 to D256, and its voltage is about 3V to 5V. By the voltage being low, it becomes possible to downsize these circuits, and the result of this is that a reduction in manufacturing cost can be achieved. As described above, the reason that the circuits can be configured to enable low-voltage operation is that the drivers D1 to D256 are arranged between the power source voltage VII and the heaters H1 to H256, and a high voltage can be blocked in the temperature monitor period TMN. The constant electric current source 107 selects an appropriate current value so that a signal output in relation to the input/output range of the buffer amplifier 108 can be maximized, and outputs the current value.
(45) Also, as is suggested by
(46) Furthermore, a node on the side of the heater of the current switch 105 and the monitor switch 106 is made to be the drain and the side of the constant current circuit 107 and the buffer amplifier 108 is made to be the source. By such a configuration, even if the switch signals sw1 to sw256 turn on due to a circuit malfunction in the heater drive period TDR, since it is a source-follower configuration, a voltage of greater than or equal to VDD which is the gate voltage will not be applied to the constant current circuit 107 and the buffer amplifier 108 side. Thereby, the circuit is protected from a high voltage. As described above, by configuring the current switch 105 and the monitor switch 106 with only an NMOS or a DMOS rather than a CMOS switch configuration, it is not only possible to downsize the circuit, but the safety of the circuit is also caused to improve.
(47) Accordingly, in accordance with the embodiment described above, by configuring temperature detection circuit that detects a temperature of a heater with a low power supply voltage and at a high sensitivity without adding a temperature sensor, it is possible to achieve both cost reduction of the head substrate and high-accuracy discharging detection.
(48) Note that in the above-described embodiment, the drivers D1 to D256 were of an NDMOS source-follower configuration, but may be configured with a PDMOS. In such a case, the PDMOS is of a source-ground configuration, and therefore its function for uniform control of the voltage of the heaters H1 to H256 as described previously is lost, and it functions as a switch. Also, the heater driving signals HE1 to HE256 are inverted signals (drive on Low). However, even if the configuration of the drivers D1 to D256 is changed, in a state in which the circuit, which is for detecting the heater temperature and outputting it, is blocked from a high voltage, no inconvenience arises as long as the purpose of monitoring the temperature of the heaters H1 to H256 is fulfilled.
Second Embodiment
(49) An example of a heater temperature detection, that is different from the first embodiment, that uses the heater driving/heater temperature output circuit 301 illustrated in the first embodiment will be described.
(50)
(51) According to
(52) Also, the example of driving illustrated in
(53)
(54) According to
(55) Here, compared with the drive examples of
(56) Accordingly, in accordance with the embodiment described above, compared to the first embodiment, by changing the method of driving the post pulse, the heating of the heater is performed more appropriately, and responsiveness is improved, and it becomes possible to raise the accuracy of the discharge detection.
Third Embodiment
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(58) As can be seen by comparing
(59) Note that in regards to the discharge detection operation, even in the circuit configuration illustrated in
(60) Accordingly, in accordance with the embodiment described above, even in a case where both sides of the heaters are made to be of a source-follower configuration, it is possible to achieve a similar effect to the first and second embodiments. Also, there is the advantage that the voltages on both sides of the heaters H1 to H256 are kept fixed by the configuration of this embodiment.
Fourth Embodiment
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(62) As can be seen by comparing
(63) Note that among the 256 heaters H1 to H256, one group of heaters is configured to be16 heaters arranged to be close to each other, and a total of 16 groups are formed. Also, one heater is selected time-divisionally from each group, and a block consisting of a total of 16 heaters is formed, and a maximum of 16 heaters belonging to each block are driven time-divisionally. For such a configuration, it is sufficient to have 16 drivers H1 to 1116, as illustrated in
(64) In such a configuration, since it is sufficient to arrange the current switch 105 and the monitor switch 106 for each 16 seg (in other words, each 16 heaters), compared to the configuration in
(65) Meanwhile, to arrange the block selection driver 701, the voltage for this driver is superimposed on the temperature voltage waveform, and the signal voltage range ends up being regulated. However, the block selection driver is source-grounded, and compared to a heater resistor, its resistance is low, and so the influence thereof is not large. Also, in the case where a temperature signal is desired to be retrieved at a higher accuracy, a configuration of a buffer amplifier may be configured as with a differential amplifier 201, as illustrated in
(66) Accordingly, in accordance with the embodiment described above, it is possible to realize discharge detection as illustrated in the first and second embodiments, and it is possible to further reduce the surface area of the head substrate, and therefore it is possible to contribute to further cost reduction.
Fifth Embodiment
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(68) The circuit configurations of the above-described embodiments are all configurations in which the heaters are voltage-driven in order to discharge ink and the heaters are current-driven in order to detect discharge, but here all are configured to be constant-current-driven.
(69) According to the configuration illustrated in
(70) When the circuit configuration illustrated in
(71) Furthermore, compared to configurations of other embodiments related to a discharge detection operation, not only the constant electric current source 107 for temperature detection but also the current switch 105 are eliminated, and therefore it is possible to further reduce the manufacturing cost of the head substrate. Also, since the current to be supplied to the heaters H1 to H256 is variable in the constant electric current source 801, it is possible to easily achieve the heater driving control described with reference to
(72) In the embodiment described above, the judgment circuit for judging discharge/non-discharge is arranged on the substrate, but configuration may be such that the judgment circuit is arranged in the main body portion of the printing apparatus, and the output of the heater temperature output circuit is outputted as is to the main body portion.
(73) Note that in the above-described embodiments, the printhead that discharges ink and the printing apparatus have been described as an example. However, the present invention is not limited to this. The present invention can be applied to an apparatus such as a printer, a copying machine, a facsimile including a communication system, or a word processor including a printer unit, and an industrial printing apparatus complexly combined with various kinds of processing apparatuses. In addition, the present invention can also be used for the purpose of, for example, biochip manufacture, electronic circuit printing, color filter manufacture, or the like.
(74) The printhead described in the above embodiments can also be considered as a liquid discharge head in general. The substance discharged from the head is not limited to ink, and can be considered as a liquid in general.
(75) While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
(76) This application claims the benefit of Japanese Patent Application No. 2019-228613, filed Dec. 18, 2019, which is hereby incorporated by reference herein in its entirety.