WORK MACHINE WITH MULTIPLE HYDRAULIC TANKS
20250034844 ยท 2025-01-30
Inventors
Cpc classification
E02F3/431
FIXED CONSTRUCTIONS
International classification
Abstract
A work machine comprising a frame configured to house a plurality of components of the work machine. The frame extends longitudinally from a rear end to a front end. The work machine further comprises a hydraulic system configured to provide hydraulic power to one or more hydraulically-powered components of the work machine. The hydraulic system includes a primary tank configured to hold hydraulic fluid, a hydraulic pump or a hydrostatic transmission configured to provide hydraulic fluid from the primary tank to the one or more hydraulically-powered components, and a secondary tank configured to hold hydraulic fluid and in fluid communication with the primary tank. The secondary tank is spaced apart from, rearwardly and above, the primary tank.
Claims
1. A work machine comprising: a frame configured to house a plurality of components of the work machine, wherein the frame extends longitudinally from a rear end to a front end; and a hydraulic system configured to provide hydraulic power to one or more hydraulically-powered components of the work machine, wherein the hydraulic system includes a primary tank configured to hold hydraulic fluid, a hydraulic pump and/or a hydrostatic transmission configured to provide hydraulic fluid from the primary tank to the one or more hydraulically-powered components, a secondary tank configured to hold hydraulic fluid and in fluid communication with the primary tank, wherein the secondary tank is spaced apart from, rearwardly and above, the primary tank.
2. The work machine of claim 1, wherein the hydraulic system includes a conduit extending between the primary tank and the secondary tank, wherein the conduit is configured to facilitate transfer of hydraulic fluid between the primary tank and the secondary tank.
3. The work machine of claim 2, wherein the conduit is a first conduit, and where the hydraulic system includes a second conduit extending between the primary tank and the secondary tank, wherein the second conduit is configured to facilitate air communication between the primary tank and the secondary tank.
4. The work machine of claim 1, wherein the primary tank is located within a forward portion of the frame, and wherein the secondary tank is located within a rearward portion of the frame.
5. The work machine of claim 4, wherein the secondary tank includes a fill-level indicator on an exterior side of the secondary tank, wherein the fill-level indicator is configured to provide an indication of the amount of hydraulic fluid held within the secondary tank.
6. The work machine of claim 5, wherein frame includes an opening adjacent to the fill-level indicator, such that an operator of the work machine can view the fill-level indicator from an exterior of the work machine.
7. The work machine of claim 4, wherein the secondary tank includes a fill cap on an upper portion of the secondary tank, wherein the fill cap releasably covers a fill port of the secondary tank through which hydraulic fluid may be added to the secondary tank.
8. The work machine of claim 7, wherein the frame includes an access hatch located adjacent to the fill cap, wherein when the access hatch is opened and the fill cap is removed, an operator of the work machine can fill the secondary tank with hydraulic fluid via the fill port of the secondary tank from an exterior of the work machine.
9. The work machine of claim 7, wherein the access hatch includes a lock that selectively locks the access door.
10. The work machine of claim 4, wherein the secondary tank includes a breather assembly located on or adjacent to a top of the secondary tank, wherein the breather assembly permits fluid communication between an interior of the secondary tank and the exterior environment.
11. The work machine of claim 1, wherein the primary and secondary tanks are formed from plastic.
12. The work machine of claim 1, wherein the primary tank is sized to hold from 5 to 10 gallons of hydraulic fluid.
13. The work machine of claim 1, wherein the secondary tank is sized to hold from 0.5 and 3 gallons of hydraulic fluid.
14. The work machine of claim 1, wherein the work machine is a loader.
15. The work machine of claim 14, wherein the work machine is a track loader, and wherein the hydraulically-powered components comprise hydraulic motors configured to power tracks of the track loader.
16. The work machine of claim 14, wherein hydraulically-powered components comprise hydraulic cylinders associated with lift arms of the work machine.
17. The work machine of claim 14, wherein the hydraulically-powered components comprise an attachment tool configured to be removably attached to the loader.
18. A method of operating a work machine, wherein the work machine extends longitudinally from a rear end to a front end, said method comprising: (a) powering one or more hydraulically-powered components of the work machine, wherein said powering of step (a) includes providing hydraulic fluid, via a hydraulic pump or a hydrostatic transmission, from a primary tank to the hydraulically-powered components; and (b) providing hydraulic fluid from a secondary tank to the primary tank, wherein the secondary tank is spaced apart from, rearwardly and above, the primary tank.
19. The method of claim 18, wherein said providing of step (b) is performed by providing the hydraulic fluid through a first conduit extending between the primary tank and the secondary tank, and wherein the work machine further comprises a second conduit extending between the primary tank and the secondary tank, wherein the second conduit is configured to facilitate air communication between the primary tank and the secondary tank.
20. The method of claim 18, further including the step of providing hydraulic fluid to the secondary tank from outside of the work machine.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0007] Embodiments of the present invention are described herein with reference to the following drawing figures, wherein:
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[0028] The drawing figures do not limit the present invention to the specific embodiments disclosed and described herein. The drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the invention.
DETAILED DESCRIPTION
[0029] The following detailed description of the present invention references various embodiments. The embodiments are intended to describe aspects of the invention in sufficient detail to enable those skilled in the art to practice the invention. Other embodiments can be utilized and changes can be made without departing from the scope of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense. The scope of the present invention is defined only by the appended claims, along with the full scope of equivalents to which such claims are entitled.
[0030] In this description, references to one embodiment, an embodiment, or embodiments mean that the feature or features being referred to are included in at least one embodiment of the technology. Separate references to one embodiment, an embodiment, or embodiments in this description do not necessarily refer to the same embodiment and are also not mutually exclusive unless so stated and/or except as will be readily apparent to those skilled in the art from the description. For example, a feature, structure, act, etc. described in one embodiment may also be included in other embodiments, but is not necessarily included. Thus, the present technology can include a variety of combinations and/or integrations of the embodiments described herein.
Overview
[0031] Embodiments of the present invention are directed to a work machine, such as a loader 10, as illustrated in exemplary
[0032] As used herein, directional terms are from the perspective of an operator sitting in the seat 21 of the loader 10 in an operating position (i.e., facing a front end of the loader 10). Thus, the terms front, forward, or fore, mean a longitudinal direction towards the front end of the loader 10. It is noted that the attachment 18 is supported at the front end of the loader 10 by connections with front ends of the loader arms 16. The terms back, rear, rearward, or aft mean a longitudinal direction towards the back end of the loader 10, i.e., behind the cab 20. The term left or leftward means a left lateral direction from the perspective of the operator sitting in the cab 20 and facing forward, and the terms right or rightward means a right lateral direction from the perspective of the operator sitting in the cab 20 and facing forward.
[0033] The loader 10 of embodiments of the present invention may comprise a compact utility loader or a CUL, or may specifically comprise a compact track loader or CTL. As used herein the term loader means is a self-propelled work machine comprising one or more loader arms configured to support various interchangeable, attachments that are operably connected with front ends of the loader arms. The attachments may be tools that have hydraulically-driven auxiliary functions, such as augers, grinders, tillers, rollers, trenchers, digger derrick, or the like. However, the loader 10 may support non-hydraulic attachments, such as buckets, blades, or the like. Regardless, because the inventive loader 10 of the present invention may be compact, i.e., having a smaller size and weight than standard loaders, such compact loader may be much more maneuverable and provide more efficient load/weight distribution than standard loaders.
[0034] In more detail, in some embodiments, the loader 10 may have a front-to-back length (excluding the attachment 18) of between 60 and 100 inches, between 70 and 90 inches, or about 85 inches. The loader 10 may have a top-to-bottom height (as measured from a bottom of the drive assembly 14 tracks and a top of the cab 20) of between 50 and 100 inches, between 60 and 90 inches, between 70 and 80 inches, or about 85 inches. The loader 10 may have a lateral width (as measured between the outside lateral edges of the drive assembly 14 tracks) of between 36 and 56 inches, between 40 and 52 inches, or about 45 inches. The frame 12 of the loader 10 may have a lateral width (as measured between the outside lateral edges of the frame 12) of between 32 and 52 inches, between 36 and 48 inches, or about 41 inches. In some embodiments, the loader 10 will be configured with a ground clearance (as measured from the ground surface to a bottom side of the frame 12) of between 7 and 12 inches, between 8 and 10 inches, or about 9 inches. Given such dimensional characteristics, the loader 10 is configured with various enhanced features and functionalities (as described in more detail below), yet maintains an overall small footprint so as to increase maneuverability and to enhance accessibility of the loader to confined working areas/spaces.
[0035] Beginning with the frame 12 of the loader 10, the frame 12 may broadly form a housing that defines an interior compartment within which various components of the loader 10 (e.g., engine, hydraulic system, etc.) are housed and supported, as will be discussed in more detail below. The frame 12 may comprise a left side 23 (See
[0036] Furthermore, and with reference to
[0037] In view of the above, the frame 12, in addition to the cab 20 and the access door 28, are configured to present (and selectively enclose) the interior compartment within which various components of the loader 10. Specifically, with the cab 20 and the access door 28 in the closed position, various components of the loader 10 are enclosed within the interior compartment. Furthermore, however, with the cab 20 and/or the access door 28 in the open position, certain of those various components within the interior compartment may be accessed for maintenance, repair, or the like. For example, and with reference to
[0038] The interior compartment may additionally house one or more components of a hydraulic system that is used to power one or more hydraulically-powered components of the loader 10. The hydraulic system may comprise a hydraulic auxiliary pump 32 that may be operably connected to a front end of the engine 30, as well as a hydrostatic transmission 34 that may be operably connected to a front end of the auxiliary pump 32. As such, the engine 30 may provide rotary power to each of the auxiliary pump 32 and the hydrostatic transmission 34. As will be described in more detail below, the hydraulic system, and particularly the hydraulic pump 32, may provide hydraulic power to the loader arms 16 and to the attachments 18 of the loader 10, as necessary. The hydraulic system, and particularly the hydrostatic transmission 34, may provide hydraulic power to the drive assembly 14, as discussed in more detail below. In some embodiments, a flywheel 36 may be positioned between the engine 30 and the auxiliary pump 32 and the hydrostatic transmission 34. Such flywheel 36 may be used to maintain a consistent power output from the engine 30 during varying RPMs.
[0039] In certain embodiments, the loader 10 may include a pair of drive motors 38 positioned within the interior compartment of the frame 12, on either side of the auxiliary pump 32 (i.e., a left side drive motor 38 and a right side drive motor 38). Such drive motors 38 may be used to provide power to the drive assembly 14. Specifically, the hydrostatic transmission 34 may be configured to provide hydraulic power to the drive motors 38, which in turn provide rotary power to the drive assembly 14 (e.g., tracks or wheels) of the loader 10. In some embodiments, the loader 10 may be in the form of a compact track loader, such that the drive assembly 14 comprises a pair of tracks, as described in more detail below. However, the loader 10 may, alternatively, be propelled by one or more wheels in place of, or in addition to, tracks. Regardless, as discussed above, the interior compartment of the frame 12, may house the engine 30, the auxiliary pump 32, the hydrostatic transmission 34, the flywheel 36, and the drive motors 38, as well as various other components of the loader's 10 hydraulic system (e.g., one or more hydraulic fluid reservoir tank(s) (e.g., a plurality of hydraulic fluid reservoir tanks), filters, ride control valve, accumulator, brake valve, lines/conduits, etc.). In some embodiments, the engine 30 may be positioned within the rearward portion 12 (b) of the frame 12, while the auxiliary pump 32, the hydrostatic transmission 34, the flywheel 36, and the drive motors 38, as well as various other components of the loader's 10 hydraulic system may be positioned within the forward portion 12 (a) of the frame 12. Regardless, as described in more detail below, certain components of the loader's 10 hydraulic system may be positioned within the rearward portion 12 (b) of the frame 12.
[0040] Turning to the rearward portion 12 (b) of the frame 12 in more detail, as illustrated in
[0041] Notably, the cab 20 and the access door 28 being configured to selectively open and close provide access to the interior compartment of the frame 12. For example, the cab 20 can be raised to the open position to provide access to the engine 30, the auxiliary pump 32, the hydrostatic transmission 34, the flywheel 36, the drive motors and/or various other components of the loader's 10 hydraulic system. The access door 28 can be opened to provide access to the engine 30, the cooling system (e.g., the fan 40 and radiator 42), the HVAC system 44, electrical system, and/or other related components. Such access can facilitate efficient service and maintenance of the loader 10.
[0042] With reference to
[0043] One of the tracks 50 may loop around each of the track frames 52 and associated wheels (e.g., idler wheels 54 and roller wheels 56) so as to present a left track 50 and a right track 50. The tracks 50 may be formed from rubber, metal, or combinations thereof. Although the loader 10 is illustrated as having tracks 50, in some embodiments, the loader 10 may include one or more wheels on each side 23, 24 of the frame 12 to support and to propel the loader 10.
[0044] To facilitate rotation of the tracks 52, the drive assembly 14 may additionally comprise a pair of drive sprockets 58 positioned on either exterior side 23, 24 of the frame 12, as shown in
[0045] Turning to the loader arms 16 of the loader 10, the loader arms 16 may comprise two loader arms 16 in the form of a left loader arm (i.e., positioned on a left side of the loader 10) and a right loader arm (i.e., positioned on a right side of the loader 10). Each of the loader arms 16 may have a rear end that is pivotably coupled with the frame 12 of the loader 10, near the back end of the loader 10. Each of the loader arms 16 may extend forward to a front end that supports a hitch assembly 60, as perhaps best shown in
[0046] The loader arms 16 may be raised and lowered via lift actuators 66. In some embodiments, the lift actuators 66 may comprise linear actuators, such as hydraulic cylinders (e.g., single or double-acting cylinders), pneumatic cylinders, and/or or electric linear actuators. In more detail, each loader arm 16 may be associated with a lift actuator 66 that is pivotably coupled at a rearward end with one lateral side the frame 12. Each lift actuator 66 extends generally forward to a respective loader arm 16, such that a forward end of the lift actuator 66 is pivotably coupled with the loader arm 16 at a position between the rearward and forward end of the loader arm 16. In some embodiments, the frame 12 may include a cover panel 68 one each lateral side of the loader 10 that is spaced apart from the left side 23 and right side 24 of the frame 12. In certain embodiments, the cover panels 68 may cover rearward portions of the loader arms 16 and the lift actuators 66, so as to cover the connections between the loader arms 16 and the lift actuators 66 to the frame 12. In some embodiments, connection between the loader arms 16 and the lift actuators 66 to the frame 12 may also include a connection with the cover panels 68. Specifically, the rearward ends of the loader arms 16 and the lift actuators 66 may be positioned between the respective left or right sides 23, 24 of the frame 12 and the respective cover panels 68 of the frame, such that the rearward ends of the loader arms 16 and the lift actuators 66 are simultaneously rotatably coupled with both the left or right sides 23, 24 and the respective cover panels 68.
[0047] Because the rear ends of the loader arms 16 are rotatably coupled with the frame 12 at a fixed pivot point, the loader arms are configured in a pivot-lift configuration (also commonly referred to as a radial lift configuration). In such a configuration, the forward ends of the loader arms 16, and any attachment 18 coupled therewith, will generally travel in an arc-like or circular travel path. In some other embodiments (not shown in the drawings), the loader arms 16 may be configured in a vertical-lift configuration. In such a configuration, the entirety of the loader arms 16 shift position upward, downward, forward, and/or rearward with respect to the frame 12 of the loader 10 as the loader arms 16 transition between lowered and raised positions. As such, the forward ends of vertical-lift configured loader arms 16, and any attachment 18 coupled therewith, can travel along a substantially vertical travel path.
[0048] As noted previously, the cab 20 of the loader 10 may be rotatably coupled with the frame 12, as illustrated in
[0049] The front side 73 of the cab 20 may comprise a frame that borders a main door 78. As shown in
[0050] With reference to
[0051] Turning to
[0052] In addition, a pair of joysticks 92 may be positioned forward of the armrests such that an operator can comfortably reach the joysticks 92 when seated in the seat 21. A first of the joysticks 92 may be a loader arm & attachment (LA&A) joystick 92 (a) for controlling actuation of the loader arms 16 (e.g., raising and lowering) and various hydraulically-operated functions of the attachment 18 that may be supported on the front of the loader arms 16. For example, the hydraulically-operated functions may include a tilt function for buckets or auxiliary hydraulic functions for other hydraulically-operated attachments 18 such as, e.g., bit rotation of a drill, bit actuation of a jack-hammer, rotation of a blade for a saw, rotation of multiple blades for a rotary cutter, brush rotation of a sweeper, etc. In addition, a second of the joysticks 92 may include a drive joystick 92 (b), which is configured to control actuation of the tracks 50 (e.g., via control the drive motors 38 and the sprockets 58) for controlling overall movement (e.g., travel direction and speed) of the loader 10. In more detail, the drive joystick 92 (b) may extend upward in front of the armrests, such that an operator may grasp and shift the drive joystick 92 (b) so as to cause a corresponding movement of the loader 10. In certain embodiments, the loader 10 may include an electric-over-hydraulic (EOH) system, such that the joysticks 92 may generate electric signals, which are configured to control hydraulic components of the loader 10.
[0053] In addition, the user controls 22 may include a graphic display 94 comprising an electronic display, such as a cathode ray tube, liquid crystal display, plasma, or touch screen that is operable to display visual graphics, images, text, etc. In embodiments in which the graphic display 94 is a touchscreen, the operator can manipulate the graphic display 94 to control various aspects and/or functionalities of the loader 10. The graphic display 94 may include, or may otherwise be associated with, one or more memory elements and processing elements. The memory elements may comprise non-transitory computer readable media and/or firmware, with a computer program stored thereon. The processing elements may comprise processors, CPUs, FPGAs, etc., which are configured to execute computer programs stored on the memory elements to perform various functions and features of the loader 10. It should be understood that certain of the loader's 10 functions and features discussed above and below may be performed by execution of the computer program by the processing elements. For example, the graphic display 94 may be configured to (by the processing elements executing the computer program stored on the memory elements) (i) obtain information from various components of the loader 10 (e.g., via sensors, actuators, timers, clocks, etc.) so as to present such information to the operator via the graphic display 94, and (ii) receive instructions from the operator (e.g., via the graphic display 94 or other of the control elements 24) to control various operations of the loader 10. For example, the graphic display 94 may present various graphical user interfaces (GUIs) that provide information to the operator and/or that facilitate interaction and control of the loader 10 by the operator. In embodiments in which the graphic display 94 is a touchscreen, the GUIs enable the operator to interact with the loader 10 by touching display areas of the GUI. In some other embodiments, the operator will interact with the GUIs and/or the loader by manipulating interactable graphical icons/elements that are associated with the graphic display 94. The functionality of the graphic display 94 will be described in more detail below.
[0054] As illustrated in
Hydraulic Reservoir Tanks
[0055] As briefly noted previously, the hydraulic system of the loader 10 may include a plurality of hydraulic oil reservoir tanks. For example, as illustrated in
[0056] For example, hydraulic fluid may be transferred from the primary tank 102, via the hydraulic pump 32, to the hydraulic cylinders (e.g., tilt cylinders 62 and/or lift cylinders 66) and/or to the attachments 18, so as to actuate the hydraulically-powered components of the loader 10 (e.g., the tilt cylinders 62, lift cylinders 66, and/or to the attachments 18). After actuation of such hydraulically-powered components has been completed, hydraulic fluid can return into the primary tank 102. In addition, hydraulic fluid may be transferred from the primary tank 102, via the hydrostatic transmission 34, to the drive motors 38, so as to actuate such hydraulically-powered components to propel the loader 10. After actuation of such hydraulically-powered components has been completed, hydraulic fluid can return into the primary tank 102.
[0057] In some embodiments, the hydraulic system of the loader 10 may additionally comprise a secondary tank 104, as illustrated in
[0058] In view of the above, and as illustrated in
[0059] Turning to the secondary tank 104 in more detail, as shown in
[0060] Furthermore, as perhaps best shown in
[0061] If additional hydraulic fluid is required to be added to the hydraulic system, the frame 12 may include an access hatch 116, as illustrated in
[0062] The above-described embodiments of the hydraulic system provides various benefits. For instance, by having two, separate hydraulic tanks, one tank (e.g., the primary tank 102) can be centrally positioned at a lower point within the frame 12 (e.g., within the front portion 12 (a) of the frame 12), near the various components of the hydraulic system (e.g., the hydraulic pump 32 and/or hydrostatic transmission 34) so as to hydraulically connect the primary tank with such components of the hydraulic system using a minimal amount of hydraulic lines (and/or hydraulic lines with reduced lengths). Such a reduction in hydraulic lines can save significant space within the loader 10. In addition, the other tank (e.g., the secondary tank 104) can be positioned closer to the exterior of the loader 10 at a higher position within the frame 12 (e.g., within the rear portion 12 (b) of the frame 12), so as to provide operators of the loader with efficient access to the secondary tank from the exterior of the loader 10 for purposes filling and performing maintenance on the hydraulic system. If spillage occurs when filling the secondary tank from outside the loader 10, such spillage on the outside of the loader 10 is easier to clean than spillage within the interior space of the frame 10 (i.e., where the primary tank is located).
[0063] The secondary tank 104 also provides extra volume within the hydraulic system so as to facilitate thermal expansion of the hydraulic fluid during operation of the loader 10. And by positioning the secondary tank 104 above the primary tank 102 (at a higher height), more hydraulic head pressure can be generated within the primary tank 102 (due to the potential energy of the hydraulic fluid stored in the elevated secondary tank 104).
[0064] Although the invention has been described with reference to the one or more embodiments illustrated in the figures, it is understood that equivalents may be employed and substitutions made herein without departing from the scope of the invention as recited in the claims.
[0065] Having thus described one or more embodiments of the invention, what is claimed as new and desired to be protected by Letters Patent includes the following: