INSTANT ON-OFF VALVES FOR HIGH PRESSURE FLUIDS
20250035233 ยท 2025-01-30
Inventors
Cpc classification
F16K1/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K1/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/383
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K31/383
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K1/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An on-off valve that operates between an open position and a closed position, particularly with high-pressure working fluids, has a valve body that defines a valve cavity having a first chamber and a second chamber. A valve poppet is slidably mounted within the valve cavity. The valve poppet has a larger first end positioned within the first chamber and a smaller second end positioned within the second chamber. The valve poppet has a fluid seal around the first end and a second fluid seal around the second end. Each fluid seal is isolated in the space between the seals and the space is connected to the atmosphere. A pilot control valve is fluidly connected to the first chamber of the valve body and sends a control fluid or working fluid in and out of the first chamber and moves the valve poppet between the open position and the closed position. The pilot valve has a control tube or control rod having fluid passages made on or inside the control rod. The control rod is positioned inside a cylindrical cavity and the cavity has rod seals and bushings that define 3 separate fluid chambers, including an inlet chamber, an exit chamber and a cocking chamber. The inlet chamber is fluidly connected to the source of the control fluid. The exit chamber is fluidly connected to the exterior of the pilot valve. The cocking chamber of the control rod cavity is fluidly connected to the first chamber of the main valve. The control rod can be moved with an outside force to a first position and to a second position such that the main valve will be open when the control rod is at its first position and the main valve will be closed when the control rod is at its second position. The pilot valve can be mounted inside or outside of the main valve. The pilot valve can also be integrated into the valve poppet to form a valve cartridge for a simplified valve construction.
Claims
1. An on-off valve operable between an open position and a closed position, the on-off valve comprising: a valve body having a cylindrical valve cavity, an inlet and an outlet, in the open position the inlet in communication with the outlet; a divider within the valve cavity and dividing the valve cavity into a first chamber and a second chamber, the divider having a central bore; a valve poppet slidably mounted within the valve cavity, the valve poppet positioned within the bore and having a first end portion positioned within the first chamber and a second end portion positioned within the second chamber, the second end portion sealably closing the valve outlet in the closed position, the first end portion having a first diameter smaller than a second diameter of the second end portion, the first end portion having a circumferential seal within the first chamber, the second end portion having a circumferential seal within the second chamber, the divider having a bleed hole communicating with an atmosphere; a valve seat communicating with the first end portion of the valve poppet, the valve seat positioned at the valve outlet; and a valve end plug positioned at the end of the second chamber of the valve cavity.
2. The on-off valve according to claim 1, wherein the on-off valve operates with a system fluid and a pilot valve operates with a control fluid that is different from the system fluid.
3. The on-off valve according to claim 1, wherein fluid forces within the first chamber and the second chamber move the valve poppet to operate the on-off valve between the open position and the closed position.
4. The on-off valve according to claim 1, wherein a rod seal is connected to the valve body, a rod bushing is connected to the valve body, and the rod seal and the rod bushing divide a rod cavity into 3 zones, including an inlet chamber, an outlet chamber and a cocking chamber.
5. The on-off valve according to claim 1, wherein a control rod moves between a first position and a second position, and in the first position the control rod forces the valve poppet to move and close the valve outlet and operate the on-off valve in the closed position.
6. The on-off valve according to claim 1, wherein a control rod moves between a first position and a second position, and in the second position fluid within the valve chamber drains through a passage within the valve body and to a valve outlet.
7. A pilot valve assembly in fluidic communication with an on-off valve, comprising: a valve body having a cylindrical cavity, an inlet and an outlet; a control rod positioned within the valve cavity with a first end extending outside of the valve body and a second end within the valve cavity, the valve cavity having rod seals and rod bushings maintaining a position of the control rod in a central area of the valve cavity and slidably dividing a space of the valve cavity into an inlet zone, a cocking zone and an outlet zone, the control rod having a first fluid passage positioned along the control rod on a surface or inside the control rod for connecting the inlet zone with the cocking zone, the control rod having a second fluid passage for connecting the cocking chamber of the valve cavity to the exit chamber of the valve cavity by moving the control rod along a length of the control rod, the control rod movable between a first end position and a second end position; and the control rod being up in a first position with the on-off valve in an open position and the control rod being down in a second position with the on-off valve in a closed position.
8. The pilot valve according to claim 7, wherein the pilot valve is separate from the on-off valve and the pilot valve is operated with a fluid different from a system fluid passing through the on-off valve.
9. The pilot valve according to claim 7, wherein the pilot valve is operated with a system fluid passing through the on-off valve.
10. The pilot valve according to claim 7, wherein the pilot valve is positioned in a valve body with the on-off valve, and the pilot valve has a valve cylinder parallel to the on-off valve.
11. The pilot valve according to claim 7, wherein the pilot valve is positioned on a top of the on-off valve.
12. The pilot valve according to claim 7, wherein the pilot valve is integrated with the valve poppet to form a valve cartridge, the valve cartridge has a sharp and hard first end and a control rod second end, and the valve cartridge is positioned within the valve cavity and the on-off valve operates with a relatively high pressure fluid.
13. The on-off valve according to claim 7, wherein a rod seal is connected to the valve body, a rod bushing is connected to the valve body, and the rod seal and the rod bushing divide a rod cavity into 3 zones, including an inlet chamber, an outlet chamber and a cocking chamber.
14. The on-off valve according to claim 7, wherein the control rod moves between a first position and a second position, and in the first position forces the valve poppet is moved to close the valve outlet and operate the on-off in the closed position.
15. The on-off valve according to claim 7, wherein the control rod moves between a first position and a second position, and in the second position fluid within the valve chamber drains through a passage within the valve body and to a valve outlet.
16. A method for operating an on-off valve between an open position and a closed position, including the steps of: forming a valve body having a cylindrical valve cavity, an inlet and an outlet to communicate with each other and communicate with the outlet when the on-off valve is in the open position; dividing the valve cavity into a first chamber and a second chamber with a divider having a central bore; slidably mounting a valve poppet within the valve cavity; positioning the valve poppet within the bore to have a first end portion within the first chamber and a second end portion within the second chamber; sealably closing the valve outlet with the second end portion when the on-off valve is in the closed position; forming the first end portion to have a first diameter smaller than a second diameter of the second end portion; forming a circumferential seal with the first end portion within the first chamber; forming a circumferential seal with the second end portion within the second chamber; forming communication between a bleed hole of the divider and an atmosphere; communicating a valve seat with the first end portion of the valve poppet with the valve seat positioned at the valve outlet; and positioning a valve end plug at an end of the second chamber of the valve cavity.
17. The method according to claim 16, wherein the on-off valve operates with a system fluid and a pilot valve operates with a control fluid that is different from the system fluid.
18. The on-off valve according to claim 16, wherein fluid forces within the first chamber and the second chamber move the valve poppet to operate the on-off valve between the open position and the closed position.
19. The on-off valve according to claim 16, wherein a rod seal is connected to the valve body, a rod bushing is connected to the valve body, and the rod seal and the rod bushing divide a rod cavity into 3 zones, including an inlet chamber, an outlet chamber and a cocking chamber.
20. The on-off valve according to claim 16, wherein a control rod moves between a first position and a second position, and in the first position the control rod forces the valve poppet to move and close the valve outlet and operate the on-off valve in the closed position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Different objects of this invention can be accomplished with certain features, according to different embodiments of this invention, wherein:
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DESCRIPTION OF THE INVENTION
[0024] Some conventional valves are taught by U.S. Pat. Nos. 5,799,688 and 6,588,724, the entire disclosures of which are incorporated into this specification by reference to U.S. Pat. Nos. 5,799,688 and 6,588,724.
[0025] According to some embodiments of this invention,
[0026] In some embodiments of this invention, the cross-sectional area of valve poppet end 108 is longer or more than the cross-sectional area of valve poppet end 107. According to some embodiments of this invention, valve inlet 109 is in communication with chamber 105. Valve seat 110 is inside or within chamber 105 and has a bore in communication with valve outlet 111. Valve chamber 104 has plug 112 that seals and keeps valve chamber 102 in a fluid tight condition.
[0027] In some embodiments of this invention, valve poppet end 108 has circumferential seal 113 and valve poppet end 107 also has circumferential seal 114 so that there are 2 seals that isolate the circumferential space 104 across valve chamber partition 103 and is in communication with the atmosphere through bleed 115. Valve 100 has or comprises attached pilot valve 116 parallel to main valve 100 and sharing valve body 101. It is apparent that pilot valve 116 can be completely separate from main valve 100 and involve or include two separate fluid systems, a system fluid in main valve 100 and a control fluid in pilot valve 116.
[0028] According to some embodiment of this invention,
[0029] In some embodiments of this invention, pilot valve 116 has or comprises two parallel cylindrical cavities 117 and 118 housing control rods 119 and 120. Control rod 119 has rod seals 121 and bushings 122 that define or form rod cavity 117 into 3 separate zones or chambers. Control rod 120 also has rod seals 121 and bushings 122 that define or form rod cavity 118 into 3 separate zones or chambers. In some embodiments of this invention, control fluid of pilot valve 116 enters into fluid inlet 131 and communicates with inlet chamber 132, and control fluid outlet 133 communicates with outlet chamber 134.
[0030] Still referring to
[0031] According to some embodiments of this invention, such as shown in
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[0033] As shown in
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[0036] Inlet chamber 317 communicates with fluid inlet 309 through fluid passage 320. Outlet chamber 318 communicates with control fluid outlet 322 through outlet passage 321. Control rod 314 has or comprises fluid passages 323 and 324 positioned at predetermined positions to send or communicate a control fluid into and out of valve chamber 304 to move valve poppet 302. Control rod 314 can be moved with an external force between 2 positions. At first position 325, control rod 314 is pushed or forced to the left, as shown in
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[0038] Control rod 418 has or comprises fluid passages 428 and 429 that are appropriately positioned to connect the 3 zones along control rod 418 in operation. When closing valve 400, control rod 418 is moved to its first position or up position, as shown in
[0039] To open valve 400, control rod 418 is pushed or forced down to its second position, such as shown in
[0040] Valve 400 according to this invention clearly demonstrates that its operation does not involve the high pressure of the system fluid at or near the ends of control rod 418. One end is in the ambient or atmosphere and the other end is inside or within the valve and is exposed only to the spent fluid that already lost or decreased its energy inside or within drain chamber 421 of control rod chamber 422. This is accomplished by having fluid passages strategically positioned along the control rod and having the rod positioned inside or within a special cylindrical chamber designed to perform different duties by using rod seals and bushings. With this arrangement, the pressurized system fluid is utilized or used to open and close the relatively large valve with a relatively minimum outside force even when the system fluid operates under relatively high operating fluid pressures.
Example 1
[0041] In order to better illustrate details of this invention, valve assembly 500 is constructed according to one embodiment of this invention. Valve assembly 500 comprises valve body 500, valve cartridge 501, actuator adapter 502, and air actuator 503. Valve cartridge 501 has a cylindrical cartridge body 504 made of or comprising stainless steel, cartridge head 505 made of or comprising a hardened stainless steel, and a relatively long control rod 506 made of or comprising a hardened stainless steel.
[0042] Cartridge body 504 is 0.312 inches in outside diameter and has shoulder 505 that has an outside diameter of 0.403 inches. Valve cartridge 504 comprises head 507 made of or comprising hardened stainless steel and is also 0.312 inches in outside diameter. Valve cartridge 501 and cartridge head 507 are cemented or adhered together and have a total length of 2.500 inches. Control rod 506 is 3.000 inches in length and is 0.125 inches in diameter and has or comprises internal fluid passages 508 and 509, for example made by Electrical Discharge Machining (EDM), of about 0.022 inches in diameter and positioned at or near accurate selected positions so that they provide a fluidic connection to selected fluid chambers when control rod 506 is moved.
[0043] Control rod 506 has or comprises rod seals 510 and rod bushings 511 so that a space around control rod 506 inside or within valve cartridge 504 is divided into multiple zones, an inlet zone, an outlet zone and a cocking zone such as in the case of valve 400 as shown in
[0044] Cartridge shoulder 505 has or comprises polymeric seal 513 of 0.403 inches in outside diameter and also has polymeric seal 514 of 0.403 inches in outside diameter. Valve cartridge 504 has or comprises fluid passage 515 in communication with valve inlet chamber 516 and with the inlet zone of control rod 506. Valve 500 has or comprises cocking chamber 508 positioned above valve cartridge 505 that is fluidly connected to or in communication with fluid passage 508 of control rod 506.
[0045] Control rod 506 is attached to a piston of air actuator 503 which has or comprises a 2-inch diameter piston and a travel distance of 0.250 inches. Thus, when compressed air is introduced into air actuator 503, control rod 506 moves in a downward direction 0.250 inches. This movement distance causes the system fluid to flow from valve chamber 517 to valve chamber 519. As a result, valve cartridge 505 moves in an upward direction inside or within chamber 516 and to open valve exit 518.
[0046] This result is observed with a system fluid being or at about 20,000 psi water and about 30 psi compressed air. Valve exit 518 closed again when the compressed air in actuator 503 is released as the actuator piston moves in an upward direction inside or within the actuator by the action of the internal spring of the actuator.
Example 2
[0047] According to some embodiments of this invention and to even better illustrate details of this invention, a hand-held waterjet lance is constructed or manufactured using a valve cartridge, such as shown in
[0048] Cylindrical cavity 605 has or comprises valve seat 609 on one end in communication with waterjet outlet 603 and a cavity plug 610 at the other end. Cavity plug 610 is attached or connected to valve body 601 by threads or a threaded connection and is constructed or made of stainless steel and has central cavity 611 to accommodate valve cartridge 606. Cavity plug 610 has or comprises a central hole to accommodate control rod 612. Cavity plug 610 also accommodates control rod seal assembly 613 and a corresponding back-up screw 614.
[0049] Cavity plug 610 also keeps or maintains partition disc 608 in place or in position. Control rod 612 extends into central cavity 615 and is engaged to rod extension 616 that abuts one end of hand lever 617. Compression spring 618 is positioned around rod extension 616 and keeps or maintains control rod 612 in an extended position, which represents a valve-closed position as chamber 611 is filled with pressurized water.
[0050] Jet lance assembly 600 has or comprises water inlet tube 630 that sends or transmits pressurized water to valve cavity 605 and to water outlet 604 and valve seat 609. The jet lance of this invention has one advantageous feature of its ability to be used both as a dump mode dump gun and a dry shut off mode shutoff gun, for example at pressures as high as about 40,000 psi. In dump mode operations, water outlets 503 and 504 are both in use. By pulling lever 619 towards handle 620, control rod 612 is pushed or moved in a forward direction into valve cartridge 606. As a result, water in chamber 611 is drained and valve poppet 606 moves away from valve seat 609. As a result, both water outlets 603 and 604 are open and the water inside or within loses its pressure, and thus rendering or causing cavity 605 to be harmless.
[0051] When jet lance 600 is in a shut off mode operation, outlet 604 of jet lance 600, according to this invention, is closed with a suitable plug and the system water exits through the outlet only and the water flow is controlled by operating the valve cartridge through lever 619. Jet lance 600 is easily operated by a human hand at water pressures up to about 40,000 psi, due to the fact that control rod 612 is not exposed to frontal water forces when the rod is pushed into the cartridge to drain the water inside cocking chamber 611 of the valve poppet.
[0052] A hand force is used to overcome the seal gripping forces acting on the control rod. The same or similar results occur in both the dump mode of operation and the shut off mode of operation. Valve cartridge 606 is seated to close the valve by the water force in chamber 611 and is moved to open the valve by water force inside valve cavity 605. Importantly, partition disc 608 is situated or positioned between cartridge 607 and 621 and is open to the atmosphere through bleed hole 622. Thus, the water forces are not opposing each other. Both closing and opening of the valve port is thus assured.
[0053] Conversely, currently available waterjet dump guns required a human hand force to close the dump gun at water operating pressures by holding onto the valve lever. With waterjet shut off valves, there are none conventionally available at water pressures above about 5,000 psi because a human hand force cannot provide enough or sufficient hand gripping forces to move a 0.06 inch diameter valve stem operating at about 5,000 psi. Thus, at operating water pressures above about 10,000 psi, there are no conventionally available shut off guns in current waterjet operations. Thus, a waterjet built and operated according to this invention can be used to overcome this problem.
[0054] While in the foregoing detailed description this invention has been described in relation to certain preferred embodiments thereof, and many details have been set forth for purposes of illustration, it will be apparent to those skilled in the art that this invention is susceptible to additional embodiments and that certain of the details described herein can be varied considerably without departing from the basic principles of this invention.