Plasmonic Heating Assisted Interfacial Polymerization for Reverse Osmosis Membrane Fabrication
20250032995 ยท 2025-01-30
Assignee
Inventors
Cpc classification
B01D67/00793
PERFORMING OPERATIONS; TRANSPORTING
B01D69/14111
PERFORMING OPERATIONS; TRANSPORTING
B01D61/025
PERFORMING OPERATIONS; TRANSPORTING
B01D69/148
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D67/00
PERFORMING OPERATIONS; TRANSPORTING
B01D61/02
PERFORMING OPERATIONS; TRANSPORTING
B01D71/56
PERFORMING OPERATIONS; TRANSPORTING
B01D69/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An interfacial plasmonic heating intensified IP reaction (IPH-IP) is used to fabricate highly permeable and selective polyamide RO membranes. Silver nanoparticles (AgNPs) are introduced to the IP reaction interface to serve as nano-heat generators under light illumination. The coupling of generated nano-heat rapidly promotes the interfacial temperature, thereby boosting the formation of extensively nano-foamed polyamide with prominent nanovoids and high crosslinking degree. These features enable the resulting RO membrane to achieve a superior combination of water permeance (3.4 L m.sup.2 h.sup.1 bar.sup.1) and NaCl rejection (99.7%). This outstanding separation performance further enables the membrane to efficiently remove a wide spectrum of toxic contaminants frequently found in different water sources, revealing huge potential for various water treatment applications. In addition, the resulting RO membrane demonstrates efficient desalination of real seawater, producing clean water with high quality that far exceeds those of benchmarking commercial membranes.
Claims
1. A reverse osmosis (RO) membrane comprising: m-phenylenediamine (MPD), trimesoyl chloride (TMC), and n-hexane; a polysulfone (PSf) substrate; and silver nanoparticles (AgNPs).
2. The RO membrane of claim 1, wherein the MPD, TMC, and n-hexane are applied to prepare polyamide layers on the PSf substrate.
3. The RO membrane of claim 2, wherein the polyamide layers on the PSf substrate are prepared through interfacial polymerization (IP) reactions.
4. The RO membrane of claim 1, wherein the inorganic compounds of silver nitrate (AgNO.sub.3) and sodium borohydride (NaBH.sub.4) are used to generate the AgNPs.
5. The RO membrane of claim 4, wherein the AgNPs are generated in situ on the substrates.
6. A method for fabricating a reverse osmosis (RO) membrane comprising the steps of: generating silver nanoparticles (AgNPs) in situ on a PSf substrate; soaking the PSf substrate in a silver nitrate (AgNO.sub.3) solution; pouring a sodium borohydride (NaBH.sub.4) solution onto the PSf substrate; rinsing the substrate with deionized (DI) water, resulting in a AgNPs-modified substrate; and preparing a polyamide layer on the AgNPs-modified substrate.
7. The method of claim 6, wherein the step of soaking also includes shaking for about 10 minutes.
8. The method of claim 7, wherein the shaking occurs at about 50 rpm.
9. The method of claim 6, wherein any extra AgNO.sub.3 solution is removed.
10. The method of claim 9, wherein the removal of any extra AgNO.sub.3 solution is performed with a rubber roller.
11. The method of claim 6, wherein the AgNO.sub.3 solution has a molar mass (mM) concentration within the range of about 50 to 400 mM.
12. The method of claim 6, wherein the NaBH.sub.4 solution has a mM concentration of about 200 mM.
13. The method of claim 6, wherein the step of pouring results in the reduction of one or more silver ions (Ag.sup.+) to one or more AgNPs.
14. The method of claim 6, wherein the step of pouring also includes shaking for 10 about minutes.
15. The method of claim 14, wherein the shaking occurs at about 50 rpm.
16. The method of claim 6, wherein the step of rinsing occurs for about 5 minutes.
17. The method of claim 6, wherein the step of preparing a polyamide layer on the AgNPs-modified substrate is performed through interfacial polymerization (IP) reactions.
18. The method of claim 17, wherein the IP reactions are catalyzed by simulated solar light illumination.
19. The method of claim 18, wherein the simulated solar light illumination has an intensity of about 1 kW/m.sup.2.
20. The method of claim 18, wherein the simulated solar light illumination is performed with a xenon lamp.
21. The method of claim 18, wherein the simulated solar light illumination is performed with an Air Mass 1.5 filter.
22. The method of claim 6, wherein the RO membranes are prepared under light wavelengths of approximately 400 nm or 600 nm.
23. The method of claim 6, wherein the RO membranes are prepared under a light wavelength controlled by a band-pass filter.
24. The method of claim 17, wherein the RO membranes are prepared under light intensities ranging between about 0.5 kW/m.sup.2 to 4 kW/m.sup.2.
25. The method of claim 18, wherein the RO membranes are prepared with different plasmonic nanomaterials (e.g., Cu and Ag).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] This patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
[0012] The foregoing and other objects and advantages of the present invention will become more apparent when considered in connection with the following detailed description and appended drawings in which like designations denote like elements in the various views, and wherein:
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DETAILED DESCRIPTION OF THE INVENTION
[0030] In carrying out the method of the present invention various chemicals are utilized. In particular, m-phenylenediamine (MPD), trimesoyl chloride (TMC), and n-hexane obtained from Sigma-Aldrich are applied to prepare polyamide layers on polysulfone (PSf) substrates (MWCO 67 kDa, Vontron Technology) through interfacial polymerization (IP) reactions. Inorganic compounds of silver nitrate (AgNO.sub.3, Sigma-Aldrich) and sodium borohydride (NaBH.sub.4, Dieckmann) are used to generate AgNPs in situ on the substrates. Sodium chloride (NaCl, Dieckmann) is used for separation performance tests. Boric acid (B (OH) 3, Dieckmann) and arsenic (III) oxide (As203, Dieckmann) are used as model contaminants in seawater and groundwater, respectively. Sodium dihydrogen phosphate (NaH.sub.2PO.sub.4, Dieckmann) and ammonium chloride (NH.sub.4Cl, Dieckmann) are used as inorganic model contaminants in wastewater. Endocrine disrupting compounds (EDCs, including methylparaben (MP), ethylparaben (EP), propylparaben (PP), and benzylparaben (BP)), obtained from Sigma-Aldrich, are used as organic model contaminants in wastewater.
[0031] The preparation of conventional polyamide RO membranes is as follows: First, a 2 w/w % MPD solution is applied to immerse a PSf substrate for 2 minutes. After removing the excess MPD solution by a rubber roller, the substrate is soaked in a 0.1 w/w % TMC/hexane solution for 1 minute to form the polyamide layer. The prepared polyamide RO membrane is named TFC.
[0032] The preparation of IPH-IP intensified polyamide RO membranes of the present invention is as follows. To start, the AgNPs are generated in situ on the PSf substrate according to published literature [41]-[42]. Briefly, an AgNO.sub.3 solution (50, 200, or 400 mM) is applied to soak a PSf substrate with shaking for 10 minutes at 50 rpm. The extra AgNO.sub.3 solution is removed by a rubber roller. Then, a NaBH.sub.4 solution (200 mM) is poured onto the PSf substrate to reduce silver ions (Ag) to AgNPs with shaking for 10 minutes at 50 rpm. The substrate is subsequently rinsed with deionized (DI) water for 5 minutes. The AgNPs-modified substrates are named as sub-Ag50, sub-Ag200, and sub-Ag400, respectively, depending on the amount of Ag contained therein. For the final step, the AgNPs-modified substrate is used to prepare the polyamide layer through IP reaction under simulated solar light illumination of 1 kW/m.sup.2 (a xenon lamp, CEL-S500, obtained from Beijing Jin Yuan Science and Technology Co., China) with an Air Mass 1.5 filter. The prepared polyamide RO membranes are named as TFC-Ag AgNO.sub.3 concentration L, e.g., TFC-Ag200L, indicating preparation using 200 mM AgNO.sub.3 under solar light illumination. To further investigate the effects of light illumination, polyamide RO membranes are prepared under different light wavelengths (using two band-pass filters for light wavelengths of 400 and 600 nm, respectively) and intensities (0.5 kW/m.sup.2, 2 kW/m.sup.2, and 4 kW/m.sup.2). These membranes are named TFC-Ag200L-400 nm, TFC-Ag200L-600 nm, TFC-Ag200L-0.5, TFC-Ag200L-2, and TFC-Ag200L-4, respectively.
[0033] The membranes can then be characterized. The PSf substrate with and without AgNPs and the polyamide membrane surface were characterized by field-emission scanning electron microscopy (FE-SEM, S-4800, Hitachi) at an accelerating voltage of 5 kV. All SEM samples were dried at 40 C. in an oven, and then sputter coated by gold for 40 seconds before characterization. The formation of AgNPs on the substrates were characterized by X-ray diffraction (XRD) patterns recorded by Rigaku Ultima IV. The light absorption spectra (300 nm to 2500 nm) of the substrates were measured using a UV-VIS-NIR spectroscopy (UV-3600i Plus, Shimadzu) equipped with an integrating sphere. Their corresponding infrared thermal images were recorded by an infrared camera (Fluke, TiX580).
[0034] The membrane cross-section was observed using transmission electron microscopy (TEM, CM100, Philips) at an accelerating voltage of 100 kV. All membrane samples were immersed in 10 v/v % glycerol/water for 1 hour and dried at 40 C. in an oven before TEM characterization [26]-[27], [43-45]. The membrane surface charge property was measured by a streaming potential analyzer (SurPASS, Anton Paar). The elemental composition of the membrane surface was analyzed by X-ray photoelectron spectroscopy (XPS, Thermo Scientific K-Alpha).
[0035] Next the membrane separation performance was tested. The separation performance was tested using a laboratory-scale crossflow RO filtration system. A membrane sample with a filtration area of 12 cm.sup.2 was applied in a stainless-steel cell. After being pre-compacted at 17.0 bar using 2,000 ppm NaCl feed solution for 3 hours at a crossflow velocity of 22.4 cm/s under room temperature (25 C.), the permeate samples were collected for measuring the water flux and salt rejection. The water flux J.sub.v (L m.sup.2 h.sup.1) and water permeance A (L m.sup.2 h.sup.1 bar.sup.1) were calculated using the following expressions:
where m (kg) is the mass of permeate over a time interval of At (hours), a (m.sup.2) is the membrane filtration area, (kg/m.sup.3) is the density of water, P (bar) is the applied pressure, and Art (bar) is the transmembrane osmotic pressure.
[0036] The NaCl rejection (R) and permeability coefficient (B) were calculated using the following expressions [10]-[11]:
where C.sub.f and C.sub.p are NaCl concentrations in the feed and the permeate based on conductivity measurements (Ultrameter II, Myron L). The water-NaCl perm-selectivity is represented by the A/B ratio [10]-[11].
[0037] To assess the contaminant removal efficiency of the membranes, a feed solution containing 5 ppm B (for seawater, pH at 8.5), or 5 ppm As (III) (for groundwater, pH at 8.5), or 15 ppm N and 1 ppm P (for wastewater, pH at 7.5) or 200 ppb various EDCs were used for filtration testing.
[0038] To evaluate the potential for practical applications of the membranes, real seawater obtained from Victoria Harbour (in Hong Kong) was used as the feed solution under a testing pressure of 55 bar.
[0039] According to the present invention plasmonic heating is created at the nano-interface.
[0040] To achieve the above interfacial plasmonic heating during the IP reaction, AgNPs were generated in situ on the PSf substrate in advance through reduction of AgNO.sub.3 by NaBH.sub.4. The x-ray diffraction (XRD) pattern of the modified substrate shows characteristic peaks at 38.5, 44.2, 64.4, and 77.4 (
[0041] crystal [46]-[47], proving the formation of Ag on its surface. The other obvious peaks, such as those at 17.6, 22.6, and 25.8, could likely be derived from the PSf substrate since they were observed for both the pristine and modified substrates. Further characterizing the substrate surfaces (modified with different AgNO.sub.3 solution concentrations) using SEM micrographs and EDS analysis could confirm the formation of AgNPs (
[0042] The properties and separation performance of polyamide membranes from IPH-IP can also be studied.
[0043] Properties of polyamide membranes with/without AgNPs and with/without light can be shown.
[0044] Properties of polyamide membranes under different light wavelengths can further be shown.
[0045] Properties of polyamide membranes under different light intensities (kW/m.sup.2) are shown.
[0046]
[0047] Increased AgNP loading leads to more prominent polyamide nanovoids (
[0048] Further experiments with and without AgNPs and with and without light should confirm that the improved membrane properties (
[0049] In addition, experiments under different light wavelengths (e.g., no light, visible light, 400 nm, and 600 nm) can also confirm the interfacial plasmonic heating effect since 400 nm light illumination resulted in improved membrane properties (
[0050] Based on the above interfacial plasmonic heating induced by AgNPs, further attempts were made to control the interfacial temperature to tailor membrane properties and separation performance under different light intensities: higher light intensities contributed to larger polyamide nanovoids (
[0051] In addition, the interfacial plasmonic heating effect can also be achieved with other nanomaterials (e.g., Cu). The corresponding polyamide membrane shows simultaneously enhanced water permeance and salt rejection (
[0052] The present invention has applications for versatile water purification.
[0053] Regarding real seawater desalination, the TFC-Ag200L membrane shows great advantages desalinating real seawater (removing inorganic salts and organic matter) over the benchmarking commercial membranes (
[0054] Regarding removal of contaminants, the TFC-Ag200L membrane showed much higher removal efficiency of a wide variety of contaminants that occur in different water sources (e.g., B in seawater, As (III) in groundwater, and N, P and EDCs in wastewater) than the benchmarking commercial membranes (
[0055] The above are only specific implementations of the invention and are not intended to limit the scope of protection of the invention. Any modifications or substitutes apparent to those skilled in the art shall fall within the scope of protection of the invention. Therefore, the protected scope of the invention shall be subject to the scope of protection of the claims.
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[0106] While the invention is explained in relation to certain embodiments, it is to be understood that various modifications thereof will become apparent to those skilled in the art upon reading the specification. Therefore, it is to be understood that the invention disclosed herein is intended to cover such modifications as fall within the scope of the appended claims.