BENDING MACHINE FOR BENDING FLAT MATERIAL, AND METHOD FOR BENDING SHUT A STANDING FOLD IN A FLAT MATERIAL USING THE BENDING MACHINE
20250033103 ยท 2025-01-30
Assignee
Inventors
Cpc classification
International classification
Abstract
A bending machine for bending flat material, including a first clamping beam, a second clamping beam, and a first bending beam. The bending machine includes a counter-holding device for performing a counter-holding function at the flat material. The counter-holding device may include a counter-holding element. The counter-holding element is movable between a parked position, in which it is arranged at a distance from the flat material and in which the counter-holding function cannot be performed, and a counter-holding position, in which it can be in contact with the flat material to be bent and in which the counter-holding function can be performed such that that the counter-holding element is capable of counter-holding against a bending force which is applied to the flat material by means of the first bending beam when the flat material is bent about a bending axis that is spaced apart from the clamping plane.
Claims
1. A bending machine for bending flat material, comprising a first clamping beam and a second clamping beam for clamping the flat material to be bent in a clamping plane, and a first bending beam for bending the flat material wherein the bending machine comprises a counter-holding device for performing a counter-holding function at the flat material to be bent, said counter-holding device being present in addition to the first clamping beam and the second clamping beam and having a counter-holding element, wherein the counter-holding element is movable between a parked position, in which it is arranged at a distance from the flat material to be bent and the counter-holding function cannot be performed, and a counter-holding position, in which it can be in contact with the flat material (F) to be bent and the counter-holding function can be performed in such a manner that the counter-holding element is capable of counter-holding against a bending force which is applied to the flat material by means of the first bending beam when the flat material is bent about a bending axis that is spaced apart from the clamping plane.
2. The bending machine according to claim 1, wherein the counter-holding device is mounted on a machine frame of the bending machine.
3. The bending machine according to claim 2, wherein the machine frame has a machine upper part and a machine lower part, which are movable relative to one another, and the counter-holding device is mounted on the machine upper part.
4. The bending machine according to claim 1, wherein the counter-holding element has a counter-holding surface and/or a counter-holding line for contact with the flat material to be bent.
5. The bending machine according to claim 3, wherein the counter-holding device has at least one carrier arm to which the counter-holding element is fastened.
6. The bending machine according to claim 3, wherein the counter-holding device has at least one carrier arm to which the counter-holding element is fastened.
7. The bending machine according to claim 5, wherein the carrier arm is movable along a guide device between a first end position and a second end position, wherein the first end position corresponds to the parked position of the counter-holding element and the second end position corresponds to the counter-holding position of the counter-holding element.
8. The bending machine according to claim 6, wherein the carrier arm is movable along a guide device between a first end position and a second end position, wherein the first end position corresponds to the parked position of the counter-holding element and the second end position corresponds to the counter-holding position of the counter-holding element.
9. The bending machine according to claim 7, wherein the counter-holding device comprises a setting device for setting a relative location of at least the second end position of the carrier arm relative to the guide device, so that it is possible at least to set the carrier arm such that, in its second end position, it is located in a stop position which is defined by a stop of the guide device.
10. The bending machine according to claim 9, wherein the setting device is a turnbuckle.
11. The bending machine according to claim 9, wherein the stop is adjustable relative to the machine frame or to the machine upper part, and adjusting means for adjusting the stop are present, so that a spatial location of the counter-holding element in its counter-holding position is adjustable when the carrier arm is in the stop position.
12. The bending machine according to claim 8 wherein the guide device is in the form of a slotted link guide and comprises at least one guide plate which is fastened to the machine frame or to the machine upper part, wherein the at least one guide plate or the carrier arm has two slotted link tracks for defining a slotted link guide path, and wherein there are mounted on the carrier arm or on the at least one guide plate at least two slotted link blocks which are each forcibly guided in one of the two slotted link tracks, so that the carrier arm is movable in a spatially oriented defined orientation along the slotted link guide path between its first end position and its second end position.
13. The bending machine according to claim 8 wherein the guide device is in the form of a track guide having at least one track rail which is fastened to the machine frame or to the machine upper part, wherein the carrier arm is movable in the manner of a carriage along the track rail between its first end position and its second end position.
14. The bending machine according to claim 7 wherein the counter-holding device has at least one drive member for moving the carrier arm.
15. The bending machine according to claim 8, wherein the counter-holding device has at least one drive member for moving the carrier arm.
16. The bending machine according to claim 15, wherein a setting device is so arranged in a force transmission path between the drive member and the carrier arm that it is itself involved in the transmission of force between the drive member and the carrier arm.
17. The bending machine according to claim 14, wherein the bending machine has a plurality of carrier arms which together carry the counter-holding element, wherein the counter-holding device comprises a shaft, at least one first lever which is connected in a rotationally fixed manner to the shaft, and a plurality of second levers which are each connected in a rotationally fixed manner to the shaft and are each associated with one of the plurality of carrier arms, and wherein the first lever is operably connected at a point spaced apart from the shaft to the drive member, and the second levers are each operably connected at a point spaced apart from the shaft to the respective carrier element, so that, by actuation of the drive member, a torque can be transmitted to the first lever, to the shaft and to the plurality of second levers, and an actuating force can be applied to the respective carrier arm.
18. A method for bending shut a standing fold in a flat material using a bending machine which has a first clamping beam and a second clamping beam for clamping the flat material to be bent in a clamping plane, and a first bending beam for bending the flat material, wherein the bending machine comprises a counter-holding device for performing a counter-holding function at the flat material to be bent, said counter-holding device being present in addition to the first clamping beam and the second clamping beam and having a counter-holding element, wherein the counter-holding element is movable between a parked position, in which it is arranged at a distance from the flat material to be bent and the counter-holding function cannot be performed, and a counter-holding position, in which it can be in contact with the flat material to be bent and the counter-holding function can be performed in such a manner that the counter-holding element is capable of counter-holding against a bending force which is applied to the flat material by means of the first bending beam when the flat material is bent about a bending axis that is spaced apart from the clamping plane, wherein the method comprises the following steps: moving the counter-holding element from the parked position into the counter-holding position, in which it is spaced apart from the clamping plane and is able to support a first leg of the standing fold that is not to be bent, bending the standing fold shut about the bending axis by applying the bending force by means of the first bending beam to a second leg of the standing fold that is to be bent, and counter-holding against the bending force during step b) in that the first leg that is not to be bent is contacted by means of a counter-holding surface or a counter-holding line of the counter-holding element and is thereby supported.
19. The bending machine according to claim 1 wherein the counter holding element is a counter holding strip.
20. The bending machine according to claim 12, wherein the slotted link tracks are elongated holes.
Description
c) Exemplary Embodiment
[0044] An exemplary embodiment of the bending machine according to the invention and of the method according to the invention will be described hereinbelow by way of example with reference to the accompanying drawings, in which:
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[0057] In the drawings, identical reference numerals identify identical elements or parts or elements or parts that correspond functionally to one another.
[0058]
[0059] In the exemplary embodiment shown, the bending machine 1 has a total of six force introduction portions 23, with the aid of which bending forces for bending the flat material can be applied in known manner to the bending beams 4 and 22. The force introduction portions 23 can transmit the bending forces to the bending beams 4 and 22 by the swivel principle mentioned at the beginning or by the wedge principle mentioned at the beginning. The design of the possible force transmission mechanisms in the force introduction portions 23 is well known to the person skilled in the art from the prior art and will therefore not be explained further here.
[0060] In this connection, reference is explicitly made to EP 2 014 381 B1 (swivel principle) and to DE 10 2018 000 344 B3 or DE 20 2020 002 598 U1 (wedge principle) so as to incorporate the disclosure thereof relating to force transmission mechanisms in force introduction portions of the type in question into the present disclosure as the disclosure for possible designs of the force transmission mechanisms in the force introduction portions 23.
[0061] The bending machine 1 shown with its six force introduction portions 23 is also referred to as a long folding machine.
[0062] It is further known to the person skilled in the art that bending machines of the type in question both in the form of dual benders and in the form of single benders always have two clamping beams for firmly clamping the flat material to be bent in a clamping plane. In
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[0064]
[0065] Instead of the pneumatic cylinder 17, the drive member can also be in the form of an electric servomotor or in the form of a hydraulic cylinder. As the length of the bending machine 1 in the longitudinal direction L increases, two or more drive members can be arranged spaced apart in the longitudinal direction L, as required.
[0066] In the detail view according to
[0067] Each of the carrier arms 10 is movable by means of a guide device between a first end position and a second end position. In the exemplary embodiment shown, the guide device is formed by a slotted link guide and comprises in each case two guide plates 11, 12, which can best be seen in
[0068] For better visibility of the carrier arm 10, the guide plates 11, 12 are not shown in the drawing of
[0069] In the exemplary embodiment shown, the guide plates 11, 12 are fixedly connected to a machine upper part 8 (see
[0070] The fixed connection of the guide plates 11, 12 to the machine upper part 8 takes place by means of holders, which are fastened on the one hand to the machine upper part 8 and on the other hand to the respective guide plate 11 or 12. In
[0071] As is shown in
[0072] As can best be seen in
[0073] In the exemplary embodiment shown, the entire counter-holding device 5, which can be seen in
[0074]
[0075]
[0076] When the counter-holding strip 6 is in the parked position, the clamping beams 2, 3 are thus able to perform unhindered their conventional clamping function, in which they clamp the flat material F between them in a clamping plane E and thus hold it securely for planned bending operations. In order to perform this conventional clamping function, the upper clamping beam 2 in
[0077] In the first end position of the carrier arm 10, or in the parked position of the counter-holding strip 6, which are shown in
[0078] In
[0079]
[0080] Before the counter-holding strip 6 was moved into the counter-holding position shown in
[0081] As can be seen in
[0082] A method for bending shut a standing fold in the flat material F using the bending machine 1 according to the invention is illustrated in
[0083] If required, the bending beams 4, 22, in known manner, can have at their ends that come into contact with the flat material F during bending separate bending segments and in addition optionally further supplementary bending segments, which are detachably mounted at those ends. Such bending segments and supplementary bending segments are not present in the exemplary embodiment shown and are therefore not shown in
[0084] Similarly, if required, the clamping beams 2, 3, in known manner, can have at their ends that come into contact with the flat material F on clamping in the clamping plane E separate clamping segments, which are detachably mounted at those ends. Such clamping segments are also not present in the exemplary embodiment shown and are therefore not shown in
[0085] In
[0086] The operation of bending shut the standing fold consists in bending the leg S.sub.2 anti-clockwise through 45 in the direction towards the leg S.sub.1. During this bending operation, the bending axis B lies in known manner at the upper tip of the standing fold in
[0087] Before the operation of bending shut the standing fold in the above-mentioned sense is begun, the pneumatic cylinder 17 is actuated in such a manner that it extends its drive rod 24 and moves the lever 20 into its rotational position shown in
[0088] When the respective carrier arm 10 is pressed by means of the respective lever 21, the actuating force required therefor is transmitted to the carrier arm 10 in each case by way of the turnbuckle 18. After this feed movement, the counter-holding strip 6 is in its counter-holding position shown in
[0089] In the exemplary embodiment shown, the counter-holding element consists of an elongate counter-holding strip 6 having a rectangular cross section, which can best be seen in
[0090] If required, the short side of the rectangular cross section of the counter-holding strip 6 can also be made longer than is shown in the present exemplary embodiment. A wider, large-area contact strip would then be achieved, which distributes the counter-holding force over an even larger area and would thus contribute even better to the avoidance of undesirable imprints on the right-hand side of the leg S1 in
[0091] In order to bend the standing fold shut, the bending beam 4 is first moved from its position shown in
[0092] The bending beam 4 is then moved further into the intermediate position shown in
[0093] Starting from the intermediate position according to
[0094] During the operation of bending the leg S.sub.2 from its bending start position shown in
[0095] In the exemplary embodiment shown, the carrier arms 10 in their respective second end positions according to
[0096] The spatial position of the second end position of the respective carrier arm 10 is determined by the maximum stroke of the drive rod 24 of the pneumatic cylinder 17. By rotation of the turnbuckle 18, the distance between the lever 21 and the carrier arm 10 (see
[0097] The stop force can thus be set in dependence on the counter-holding forces that are to be applied in an individual case, by rotation of the turnbuckle 18. The counter-holding strip 6 is thus held in a mechanically particularly spatially stable manner in its counter-holding position over its entire length during counter-holding.
[0098] In addition, the setting device, which in the exemplary embodiment shown is in the form of the turnbuckle 18, makes it possible for a second end position of the respective carrier arm 10 to be set in which it does not occupy its stop position but, in accordance with the maximum stroke of the drive rod 24, already stops at a position before the stop position is reached. The slotted link rollers 15, 16 then do not abut the stops 30, 31 and consequently are not in contact therewith. In this manner, it is possible in principle to set a second end position of the carrier arm 10 that is different from the stop position, which results in a counter-holding position of the counter-holding strip 6 that is different from the counter-holding position of the counter-holding strip 6 that is associated with the stop position of the carrier arm 10.
[0099] If, as in the exemplary embodiment shown, the stop position of the respective carrier arm 10 is provided as the second end position thereof, the spatial location of the counter-holding strip 6 in its counter-holding position is specified by the stop position. The relative location of the counter-holding position relative to the stop position cannot be changed by means of the turnbuckle 18.
[0100] In order for it to be possible in this case to adjust the spatial location of the counter-holding strip 6 in its counter-holding position in dependence on the counter-holding requirements, the shaft bearings 27, the shaft 19 and the guide plates 11, 12 can be mounted on the machine frame 8 so as to be adjustable relative thereto. For adjusting the shaft bearings 27, the shaft 19 and the guide plates 11, 12, adjusting means in the form of adjusting screws, for example, can be provided at the ends of the guide plates 11, 12 that are remote from the counter-holding strip 6 and/or at the shaft bearings 27. Alternatively or in addition, it is conceivable in this connection to mount the counter-holding strip 6 on the carrier arms 10 so as to be adjustable relative thereto and to provide in this connection adjusting screws for adjusting the counter-holding strip 6.
LIST OF REFERENCE SIGNS
[0101] 1 Bending machine [0102] 2 First clamping beam [0103] 3 Second clamping beam [0104] 4 First bending beam [0105] 5 Counter-holding device [0106] 6 Counter-holding element, counter-holding strip [0107] 7 Holding clamp for fastening the counter-holding strip 6 to the carrier arm 10 [0108] 8 Machine upper part [0109] 9 Machine lower part [0110] 10 Carrier arm [0111] 11 Guide plate [0112] 12 Guide plate [0113] 13 Slotted link track, elongated hole [0114] 14 Slotted link track, elongated hole [0115] 15 Slotted link block, slotted link roller [0116] 16 Slotted link block, slotted link roller [0117] 17 Drive member, servomotor [0118] 18 Setting device, turnbuckle [0119] 19 Shaft [0120] 20 First lever [0121] 21 Second lever [0122] 22 Second bending beam [0123] 23 Force introduction portions [0124] 24 Drive rod of the drive member 17 [0125] 25 Holder for holding the guide plate 12 [0126] 26 Fastening bracket for fastening the holder 25 [0127] 27 Shaft bearing [0128] 28 Fastening flange for fastening shaft bearings 27 to the machine upper part 8 [0129] 29 Support element for supporting the drive member 17 [0130] 30 Stop of the elongated hole 13 [0131] 31 Stop of the elongated hole 14 [0132] B Bending axis [0133] E Clamping plane [0134] F Flat material [0135] L Longitudinal direction of the bending machine 1 [0136] Q Transverse direction of the bending machine 1 [0137] S.sub.1 First leg of the standing fold [0138] S.sub.2 Second leg of the standing fold