INSOLE WITH VENTILATORY FUNCTION AND SHOE
20250031801 ยท 2025-01-30
Inventors
Cpc classification
International classification
Abstract
Provided is an insole that is thin but has high ventilatory performance and high safety. An insole includes an air intake path, an air release path, an air intake check valve configured to include a base member provided with an open/close hole formed therein and a valve element controlled to open and close the open/close hole, an air release check valve configured to include a base member provided with an open/close hole formed therein and a valve element controlled to open and close the open/close hole, and a pump chamber configured to communicate with the air intake check valve and with the air release check valve and formed in a flat shape to include at least a partial area in front of a position of an arch of foot, or a pump groove portion configured to form the pump chamber.
Claims
1. An insole with ventilatory function, comprising: an air intake path; an air release path configured to release the air inside of a shoe; an air intake check valve placed to communicate with the air intake path and configured to include a base member provided with an open/close hole formed therein and a valve element controlled to open and close the open/close hole; an air release check valve placed to communicate with the air release path and configured to include a base member provided with an open/close hole formed therein and a valve element controlled to open and close the open/close hole; and a pump chamber configured to communicate with the air intake check valve and with the air release check valve and formed in a flat shape to include at least a partial area in front of a position of an arch of foot, or a pump groove portion configured to form the pump chamber, wherein at least one of the air intake check valve and the air release check valve is placed in the insole such that the open/close hole thereof penetrates the base member in a direction perpendicular to a thickness direction of the insole, and the open/close hole is a long hole extended in a lateral direction in a front view of such one of the air intake check valve and the air release check valve.
2. The insole according to claim 1, wherein the valve element of at least one of the air intake check valve and the air release check valve having open/close hole that is a long hole extended in a lateral direction is a plate-like body that is long in the lateral direction in a front view of such one of the air intake check valve and the air release check valve, has either one end of a left end and a right end joined with the base member, and is configured to open and close the open/close hole in the lateral direction.
3. The insole according to claim 2, wherein a left and right ends of the air intake check valve and the air release check valve are respectively fixed in an air intake valve mounting groove and an air release valve mounting groove formed in the insole, and at least part of a joint region of the valve element that is long in the lateral direction and the base member is fit in the air intake valve mounting groove or the air release valve mounting groove.
4. The insole according to claim 1, wherein the base member of at least one of the air intake check valve and the air release check valve having open/close hole that is a long hole extended in a lateral direction is a plate-like body that is long in the lateral direction, and has a plate surface placed in the thickness direction of the insole.
5. The insole according to claim 1, wherein the pump chamber or the pump groove portion is formed as an area from a heel location to a location of base of toes, the air intake check valve is placed behind the pump chamber or the pump groove portion, the air release check valve is placed in front of the pump chamber or the pump groove portion, and the base member of the air intake check valve and of the air release check valve is a plate-like body and is placed, such that the open/close hole of the air intake check valve and of the air release check valve penetrates the base member in a front-rear direction of the insole.
6. The insole according to claim 1, the insole comprising a main body plate; and a cover plate that is laid on at least part of an upper face of the main body plate, wherein the main body plate is provided with an air intake valve mounting groove and an air release valve mounting groove formed to mount the air intake check valve and the air release check valve thereto, as well as the pump groove portion, and at least part of the air release path is formed as an area surrounded by an air release path groove portion formed in the upper face of the main body plate and a lower face of the cover plate or as an area surrounded by the upper face of the main body plate and an air release path groove portion formed in the lower face of the cover plate.
7. The insole according to claim 6, the insole further comprising a base plate that is laid under the main body plate.
8. The insole according to claim 6, wherein the pump groove portion is provided with a plurality of cushions adhering to a lower face of the main body plate, the pump groove portion is provided with protrusions to surround the outer circumferences of the cushions and to prevent positional displacement of the cushions, and a plurality of anti-slip convexes are formed on an adhesive surface of each of the cushions of the main body plate.
9. The insole according to claim 5, wherein the air release check valve is placed at a position that is on the outer side of the middle in a width direction of the insole.
10. A shoe, comprising: an upper and an outsole that are molded integrally; and the insole according to claim 1 laid in an inner bottom face of the shoe.
Description
BRIEF DESCRIPTION OF DRAWINGS
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[0026]
[0027]
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[0032]
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[0039]
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[0042]
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DESCRIPTION OF EMBODIMENTS
[0045] A first embodiment of the present disclosure is described with reference to
[0046] The shoe 4 is manufactured by an integral molding method that integrally molds an upper 41 and an outsole 42. Examples of the integral molding method include a vulcanizing method and an injection method.
[0047] The insole 1 includes an air intake path L1 that is configured to communicate with an outside air area provided inside of the shoe; an air release path L2 that serves to release the air inside of the shoe; an air intake check valve V1 that is placed to communicate with the air intake path L1; an air release check valve V2 that is placed to communicate with the air release path L2; and a pump groove portion 23 that is provided to form a flat pump chamber P, which is configured to communicate with the air intake check valve V1 and with the air release check valve V2. The outside air area provided inside of the shoe denotes a clearance formed between the periphery of a rear portion of a heel and an inner surface of the shoe and is an area which the dried outside air flows in from an upper edge of a rear portion of the shoe.
[0048] At least part of the air intake path L1 or the air release path L2 is formed as a space surrounded by an air intake path groove portion 21 or an air release path groove portion 22 formed in an upper face of the main body plate 2 and a lower face of the cover plate 3. This configuration is, however, not essential. For example, in a modified configuration, the cover plate 3 may be provided with groove portions, and the air intake path L1 and the air release path L2 may be formed by the upper face of the main body plate 2 and the groove portions of the cover plate 3. The pump chamber P is formed by the pump groove portion 23 formed in a lower face of the main body plate 2 and an upper face of the inner bottom face 43 of the shoe 4.
[0049]
[0050] The air intake check valve V1 and the air release check valve V2 are inserted upward to be fit in the valve mounting holes 24 and 25 and to adhere thereto and to be fixed therein. The pump groove portion 23 is formed in the lower face of the main body plate 2 to be located in front of the valve mounting holes 24 and 25. The pump groove portion 23 is a wide flat groove including the position of an arch of the foot and a toe area and, along with an upper face of the inner bottom face 43 of the shoe 4 placed below the pump groove portion 23, forms the pump chamber P.
[0051] The air intake path groove portion 21 is formed in the upper face of the main body plate 2 to be extended rearward from an upper side of the opening 27 and to be further extended in a width direction at a rear end thereof. Along with a lower face of the cover plate 3 placed above the air intake path groove portion 21, the air intake path groove portion 21 forms the air intake path L1. The air intake path L1 communicates with the air intake check valve V1.
[0052] The air release path groove portion 22 is formed in the upper face of the main body plate 2 to be extended forward from an upper side of the opening 26. Along with the lower face of the cover plate 3 placed above the air release path groove portion 22, the air release path groove portion 22 forms the air release path L2. The main body plate 2 and the cover plate 3 are made of an elastic body, such as a rubber, a synthetic resin or the like.
[0053]
[0054] The lower face of the cover plate 3 adheres to a contact surface of the upper face of the main body plate 2 by an adhesive or the like.
[0055] As shown in
[0056] A plurality of cushions 28 that are extended to be protruded downward, adhere to the pump groove portion 23 and serve to apply a restoring force to the compressed pump chamber P and to prevent reduction of the ventilation capacity due to deformation of the pump chamber. The cushions 28 are made of an elastic body, such as a rubber, a synthetic resin or the like, having high elasticity and durability.
[0057] The air intake check valve V1 and the air release check valve V2 have identical structures and include a valve element T, a base member 81 and a cover member 82 tightly fit in the base member 81 as shown in
[0058] The valve element T has a bending margin at one end thereof. Placing this bending margin between an inner side face of the base member 81 and an outer side face of the cover member 82 assures retention of the valve element T and enables the valve element T to be readily assembled to the base member 81. The valve element T is made of a thin metal plate or a thin synthetic resin plate having flexibility.
[0059] The air intake check valve V1 is mounted to the air intake valve mounting hole 24 in such an attitude that the open/close hole 83 is placed on the upper side and the continuous hole 84 is placed on the lower side. The outside of the open/close hole 83 communicates with the air intake path L1, whereas the continuous hole 84 communicates with the pump chamber P via the common path L3. The air release check valve V2 is mounted to the air release valve mounting hole 25 in such an attitude that the open/close hole 83 is placed on the lower side and the continuous hole 84 is placed on the upper side. The open/close hole 83 communicates with the pump chamber P via the common path L3, whereas the outside of the continuous hole 84 communicates with the air release path L2.
[0060] The following describes the ventilatory function in the shoe 4 with the insole 1 laid therein, with reference to
[0061]
[0062] The insole of the present disclosure is applicable to, for example, the shoes manufactured by the integral molding method that integrally molds the upper 41 and the outsole 42. The air intake check valve V1 and the air release check valve V2 are provided in the heel portion that has less deformation, whereas the pump chamber having large deformation is not provided in the heel portion. This configuration prevents the check valves V1 and V2 from being damaged or from being fallen off. Furthermore, the check valves V1 and V2 having the structures described above are partly placed between the top faces of the valve mounting holes 24 and 25 and the upper face of the inner bottom face 43 of the shoe 4. This configuration causes the check valves V1 and V2 to be securely fastened in a vertical direction and assures the high stability. The thin pump chamber P is formed in a wide area from the position of the arch of the foot to the toe area and thereby assures the sufficient amount of ventilation.
[0063] An insole 101 according to a second embodiment is described with reference to
[0064] The insole 101 includes a base plate 106 that is laid under and adheres to a lower face of a main body plate 103. This configuration forms a pump chamber P as a space surrounded by a pump groove portion 123 and an upper face of the base plate 106. A common path groove portion 161 is formed in the upper face of the base plate 106 and below check valves V1 and V2. The common path groove portion 161 forms a common path L3, along with the lower face of the main body plate 102. According to a modification, another pump groove portion may be provided in the upper face of the base plate 106 and may form the pump chamber P, along with the lower face of the main body plate 102 or the pump groove portion 123.
[0065] According to this embodiment, the insole 101 independently has the ventilatory function. This configuration eliminates the need for adhesion of the insole 101 onto an inner bottom face 143 of a shoe 104. This configuration also eliminates the need for forming a common path groove portion in the inner bottom face 143 in the shoe 104. The configuration of this embodiment is thus applicable to the existing shoes.
[0066] An insole 201 according to a third embodiment is described with reference to
[0067] The insole 201 is placed on a bottom face of a boot 204 and serves to ventilate the air inside of the boot. The boot 204 is provided with an air intake tube (outside air introducing path) 207 that is placed in a rear portion of the boot 204 and that is extended in an approximately vertical direction. The air intake tube 207 is formed by a flexible tube or the like. The air intake tube 207 has an upper end portion 271 that serves as a connecting hole with the outside air, and has a lower end that is configured to communicate with an air intake check valve V1 via a path, which is surrounded by an air intake path groove portion 221 formed on a main body plate 202 and a lower face of a cover plate 203. Inside of the air intake tube 207 and an upper side of the upper end portion 271 are covered with a cover 209 that is made of, for example, a breathing cloth. This prevents any foreign substance from entering the air intake tube 207 through the upper end portion 271. The cover 209 has a vent hole 291 that is formed above the upper end portion 271. The outside air introducing path 207 is configured by the air intake tube according to this embodiment but may be formed by another configuration.
[0068] The following describes a modification of the air intake check valve V1 and the air release check valve V2 with reference to
[0069] An insole 301 according to a fourth embodiment is described with reference to
[0070] The insole 301 includes a cover plate 303, the main body plate 302 and a base plate 306. As shown in
[0071] The valve fixation plate 305 is an approximately U-shaped plate as shown in
[0072] The pump groove portion 323 and the common path groove portion 344 are formed in the lower face of the main body plate 302. This configuration eliminates the need for forming a groove portion in an upper face of the base plate 306 and thereby enables the base plate 306 to be formed by a thin plate member.
[0073] Protrusions 345 are formed to surround the outer circumferences of cushions 328 and to prevent positional displacement, inside of the pump groove portion 323 in the lower face of the main body plate 302. A large number of anti-slip convexes 346 having heights lower than the height of the protrusions 345 are formed on adhesive surfaces of the cushions 328. This configuration prevents positional displacement of the cushions 328, strengthens adhesion of the cushions 328 to the main body plate 302 and securely fixes the positions of the cushions 328.
[0074] An insole 401 according to a fifth embodiment is described with reference to
[0075] As shown in
[0076] As shown in
[0077] The air intake check valve V1 is placed behind the pump chamber P to communicate with an outside air area provided inside of the shoe. The air release check valve V2 is placed in front of the pump chamber P. A front side of the air release check valve V2 forms part of the air release path L2, and an opening 426 communicating upward is formed on this front side. An air release path groove portion 422 that is extended to be branched rearward from an upper portion of the opening 426, is formed in an upper face of the main body plate 402.
[0078] The air release check valve V2 is placed at such a position that is not in contact with the big toe, on the outer side of the middle in a width direction of the insole 401. This configuration prevents deformation of the check valves V1 and V2 due to the wearer's weight load and enhances the durability of the insole 401.
[0079] The cover plate 403 covers part of the main body plate 402 and covers at least an area where the air release path groove portion 422 is formed. The cover plate 403 is provided with air release holes 432 that are formed at positions communicating with the air release path groove portion 422. The cover plate 403 is provided only in an area in front of the area of the arch of the foot. This configuration causes the cover plate 403 to be hardly affected by deformation of the sole in use and reduces the risk of peel-off of adhesion. This configuration also reduces the adhesion area between the cover plate 403 and the main body plate 402 and simplifies production. According to a modification, the cover plate 403 may be omitted, and the air may be ejected to inside of the shoe from the opening 426. According to another modification, an air release path groove portion may be formed in a lower face of the cover plate 403.
[0080] The air intake path L1 is formed as a space surrounded by an air intake path groove portion 421, which is placed behind the air intake check valve V1 and which is formed in the lower face of the main body plate 402, and the base plate 406. The air release path L2 includes a front area in front of the air release check valve V2, the opening 426, and a space surrounded by the air release path groove portion 422, which is formed in the upper face of the main body plate 402, and the lower face of the cover plate 403.
[0081] The following describes the check valves V1 and V2 used in this embodiment with reference to
[0082] The base member 491 is an approximately rectangular plate-like body that is long in a lateral direction in the state that the base member 491 is placed in the insole. The open/close hole 493 is a long hole extended in a longitudinal direction of the base member 491 and penetrates between one face and the other face in a thickness direction of the base member 491. The open/close hole 493 may be any long hole that is long in the lateral direction and has, for example, an elliptical shape or a rectangular shape. This configuration increases the area of the hole with restricting the height of the hole and increases the air inflow. The lateral direction herein denotes a direction perpendicular to the thickness direction of the insole.
[0083] The valve element T is a thin plate that is long in the lateral direction or in the longitudinal direction of the base member 491 and the open/close hole 493 and that has high flexibility. Either one of a left end and a right end of the valve element T is joined with one end of the base member 491, such as to open and close the open/close hole 493 in the lateral direction. This configuration moderates deformation of the valve element T in the course of passage of the air and reduces the load on the valve element T, thereby enhancing the durability of the valve element T.
[0084] The laterally long shape of the base member 491, the open/close hole 493, and the valve element T of the check valves V1 and V2 ensures a sufficient amount of ventilation with restricting the height of the check valves V1 and V2, and also decreases the wind speed in the course of passage of the air to reduce a damage to the valve element. The check valves V1 and V2 may be in a small size: for example, the base member 491 may have a height of approximately 4 mm, and the open/close hole 493 may have a height of approximately 1 mm and a width of approximately 10 mm.
[0085] As shown in
[0086] According to the embodiment, the pump chamber P is formed over the entire sole of the foot. Even when the body weight is placed on only one of the heel portion and the toe portion, this configuration causes a location where the body weight is placed in the pump chamber P to be compressed and causes the air in the pump chamber P to be released through the air release check valve V2 and the air release path L2.
[0087] According to a modification, the base plate 406 may be omitted from the configuration of the embodiment, and a main body plate may directly adhere to an inner bottom of a shoe. The pump chamber P may be formed as an area surrounded by the pump groove portion 423 and an upper face of the inner bottom of the shoe.
[0088] The aspects of the present disclosure are not limited to the embodiments described above. A variety of modifications, alterations, changes, additions and the like are allowed in a range without departing from the scope of the present disclosure. Such modifications, alterations, changes and the like and equivalents thereof are included in the scope of the present disclosure.
REFERENCE SIGNS LIST
[0089] 1, 101, 201, 301, 401: insole [0090] 2, 102, 202, 302, 402: main body plate [0091] 3, 103, 203, 303, 403: cover plate [0092] 4, 104, 204: shoe [0093] 21, 121, 221, 321, 421: air intake path groove portion [0094] 22, 122, 222, 322, 422: air release path groove portion [0095] 23, 123, 223, 323, 423: pump groove portion [0096] 24, 324: air intake valve mounting hole [0097] 25, 325: air release valve mounting hole [0098] 26: opening [0099] 27: opening [0100] 28, 128, 228, 328, 428: cushion [0101] 31: air intake hole [0102] 32: air release hole [0103] 41: upper [0104] 42: outsole [0105] 43, 143: inner bottom face [0106] 44, 344: common path groove portion [0107] 81, 91, 491: base member [0108] 82, 92: cover member [0109] 83, 93, 493: open/close hole [0110] 84, 94: continuous hole [0111] 106, 306: base plate [0112] 161: common path groove portion [0113] 207: air intake tube (outside air introducing path) [0114] 271: upper end portion [0115] 209: cover [0116] 291: vent hole [0117] 305: valve fixation plate [0118] 345, 445: protrusion [0119] 346, 446, anti-slip convex [0120] 351: valve fixation plate mounting hole [0121] 352: inside of U-shaped groove [0122] 424: air intake valve mounting groove [0123] 425: air release valve mounting groove [0124] L1: air intake path [0125] L2: air release path [0126] L3: common path [0127] P: pump chamber [0128] T: valve element [0129] V1: air intake check valve [0130] V2: air release check valve